1. Field of the Invention
The present invention relates to small internal combustion engines of the type used with lawnmowers, lawn tractors, other utility implements, or in sport vehicles. In particular, the present invention relates to emissions control systems for such engines.
2. Description of the Related Art
Small internal combustion engines of the type used with lawnmowers, lawn tractors, other small utility implements, or sport vehicles typically include an intake system including a carburetor attached to the engine which mixes liquid fuel with atmospheric air to form a fuel/air mixture which is drawn into the engine for combustion.
One known type of carburetor includes a fuel bowl containing a supply of liquid fuel therein which is drawn into the throat of the carburetor to mix with atmospheric air. A float within the fuel bowl actuates a valve which meters liquid fuel into the fuel bowl from a fuel tank. In another known type of carburetor, a diaphragm pump attached to the crankcase of the engine is actuated by pressure pulses within the engine to pump fuel from a fuel tank into a fuel chamber within the carburetor, from which the fuel is drawn into the throat of the carburetor to mix with atmospheric air.
In each of the foregoing arrangements, the carburetor is attached via a fuel line to a fuel tank, which stores a quantity of liquid fuel therein. The fuel tank includes a filler neck through which fuel may be filled into the fuel tank, and a fuel tank cap is attached to the filler neck to close the fuel tank. The fuel tank cap usually includes venting structure therein for allowing any pressurized fuel vapors within the fuel tank to vent through the fuel tank cap to the atmosphere. Also, the venting structure allows atmospheric air to enter the fuel tank from the atmosphere as necessary to displace volume within the fuel tank as the fuel within the fuel tank is consumed by the engine.
A problem with the existing intake and fuel supply systems of such small internal combustion engines is that fuel vapors may escape therefrom into the atmosphere, such as from the carburetor or from the fuel tank.
What is needed is a fuel supply system for small internal combustion engines which prevents the escape of fuel vapors into the atmosphere, thereby controlling and/or substantially eliminating fuel vapor emissions from such engines.
The present invention provides an evaporative emissions control system for small internal combustion engines. A control valve assembly includes a pair of control valves which are respectively associated with a fuel line and with a vent line which each connect the fuel tank and the carburetor of the engine. The control valve assembly is automatically operable responsive to the rotation of a rotatable member of the engine drive train, such as the crankshaft, camshaft, flywheel, governor assembly, or other rotatable member. In one embodiment, for example, the control valve assembly is driven from the flywheel. When the engine is not running, the flywheel is stationary and does not rotate, and the control valves automatically closes the vent line and the fuel line, thereby trapping fuel vapors within the fuel tank and blocking the supply of liquid fuel to the carburetor. Upon cranking of the engine for start up, a flyweight mechanism of the control valve is driven by rotation of the flywheel, and centrifugal force acting on the flyweight mechanism causes the control valve to automatically open the vent line and the fuel line, venting fuel vapors from the fuel tank through the vent line to the carburetor for consumption by the engine, and opening the supply of liquid fuel from the fuel tank to the carburetor.
Advantageously, the control valve assembly is automatically actuated by rotation of a rotatable member of the engine drive train, such as the crankshaft, camshaft, flywheel, or governor assembly of the engine, for example, such that manual control of the control valve assembly by the operator of the engine is not required. Specifically, when the engine is stopped and the engine drive train is stationary, the control valve automatically seals the fuel tank to prevent fuel vapors from escaping the fuel tank and to prevent the supply of liquid fuel from the fuel tank to the carburetor. When the engine is cranked for starting, rotation of the engine drive train automatically opens the control valve assembly to vent fuel vapors from the fuel tank to the intake system of the engine and to open the supply of liquid fuel from the fuel tank to the carburetor.
In one form thereof, the present invention provides an internal combustion engine, including a drive train including a rotatable member; a carburetor; a fuel tank; and a control valve assembly in fluid communication with the fuel tank and with the carburetor, the control valve assembly including at least one valve member mechanically movable by the rotatable member between a first position when the rotatable member is stationary, in which the valve member prevents fluid communication between the fuel tank and the carburetor, and a second position upon rotation of the rotatable member, in which the valve member allows fluid communication between the fuel tank and the carburetor.
In another form thereof, the present invention provides an internal combustion engine, including a drive train including a rotatable member; a carburetor; a fuel tank; and a control valve assembly in fluid communication with the fuel tank and with the carburetor, the control valve assembly including a flyweight mechanism in driven relationship with the rotatable member; at least one valve member movable by the flyweight mechanism between a first position when the rotatable member is stationary, in which the valve member prevents fluid communication between the fuel tank and the carburetor, and a second position upon rotation of the rotatable member, in which the valve member allows fluid communication between the fuel tank and the carburetor.
In a further form thereof, the present invention provides an internal combustion engine, including a drive train including a rotatable member; a carburetor; a fuel tank; a fuel line and a vent line fluidly communicating the fuel tank and the carburetor; and control valve means mechanically driven by the rotatable member for preventing flow of fuel and fuel vapors from the fuel tank to the carburetor through the fuel line and the vent line, respectively, when the rotatable member is stationary, and for allowing flow of fuel and fuel vapors from the fuel tank to the carburetor through the fuel line and the vent line, respectively, upon rotation of the rotatable member.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of an embodiment of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate preferred embodiments of the invention, and such exemplifications are not to be construed as limiting the scope of the invention any manner.
Referring to
Other components of the drive train of engine 12 may include a camshaft driven from crankshaft 22, the camshaft disposed within crankcase 22 or within a cylinder head of engine 12. Further, the drive train of engine 12 may include one or more idler shafts or an auxiliary power take-off (“PTO”) shaft driven from crankshaft 24. Also, the drive train of engine 12 may include a rotatable governor assembly or another device rotatably driven from crankshaft 24, such as an oil pump, for example, wherein each of the foregoing components includes a rotatable member which is driven from crankshaft 24.
Referring additionally to
Fuel tank 54 may be mounted to engine 32, or alternatively, may be located remotely from engine 32, and includes filler neck 56 through which fuel may be filled into fuel tank 54. Fuel within fuel tank 54 is communicated through fuel outlet 60 of fuel tank 54 and fuel line 62 to fuel bowl 48 of carburetor 34. Vent line 64 connects fuel tank 54 to the inlet side 44 of carburetor 34. For example, vent line 64 is shown in
Referring to
First or upper valve housing 100 is mounted to upper wall 74 of control valve housing 72, and generally includes bore 102 therein in which spool valve 104 is slidably disposed. Spool valve 104 includes a pair of shoulders 106 and 108 with an annular groove 110 therebetween, and shoulders 106 and 108 are in sliding engagement with the interior surface of bore 102. Shoulder 108 is disposed in abutment with the upper end of spool shaft 82, and seal 112 is provided at the base of bore 102 of first valve housing 100 to provide a seal between first valve housing 100 and the outer surface of spool shaft 82. Another O-ring 114 is provided about shoulder 106 to slidingly seal shoulder 106 with the interior surface of bore 102. First spring 116 is disposed within first valve housing 100 between end wall 118 of first valve housing 100 and shoulder 106, and normally biases spool valve 104 to the position shown in
Second valve housing 130 is mounted to lower wall 76 of control valve housing 72, and generally includes bore 132 therein in which central shaft 86 and spool valve 134 are received. Spool valve 134 may be formed as a portion of central shaft 86, and includes first and second shoulders 136 and 138 with annular groove 140 therebetween. Seal 142 is provided at the upper end of second valve housing 130 to provide a sliding seal between second valve housing 130 and the outer surface of central shaft 86. Second spring 144 is disposed within second valve housing 130 between end wall 150 of second valve housing 130 and shoulder 138, and normally biases spool valve 134 and central shaft 86 in an upward direction as shown in
In the embodiment shown in
In operation, when engine 32 is not running, flywheel 26 is stationary, and ring gear 30 of flywheel does not drive gear 88 of control valve assembly 70. In this position, first spring 116, which has a relatively strong spring force, biases spool valve 104, spool shaft 82, central shaft 86, and spool valve 134 in a downward direction, as shown in
To start engine 12, crankshaft 24 is cranked in a suitable manner, such as by an operator pulling on a recoil starter, for example. Alternatively, crankshaft 24 may be cranked by an electric starter motor. Upon initial cranking of crankshaft 24, flywheel 26 and ring gear 30 rotate relatively slowly until engine 12 starts, and thereafter, the rotational speed of flywheel 26 and ring gear 30 rapidly increases. However, even when flywheel 26 and ring gear 30 rotate relatively slowly upon initial cranking of crankshaft, gear 88 and central shaft 86 of control valve assembly 70 rotate at a much higher speed than flywheel 26 due to the large difference in diameter between flywheel 26 and gear 88. High speed rotation of gear 88 and central shaft 86 imposes centrifugal force upon flyweights 92, causing flyweights 92 to rotate upon pins 94 outwardly to the radially outward position shown in
Concurrently, the upward movement of spool shaft 82 allows corresponding upward movement of central shaft 86 under the bias force of second spring 144. Upward movement of central shaft 86 translates gear 88 with respect to ring gear 30 of flywheel 26 as shown in
Upon shutdown of engine 12, a decrease in the rotational speed of flywheel 28 causes a corresponding decrease in the rotational speed of gear 88 of control valve assembly 70, reducing the centrifugal force imposed upon flyweights 92. Eventually, when flywheel 28 reaches a very low speed near stoppage of engine 32, the bias force of first spring 116 overcomes the centrifugal force imposed upon flyweights 92, and first spring 116 biases spool valve 104 and spool shaft 82 downwardly such that end 100 of spool shaft 82 contacts engagement portions 98 of flyweights 92 to rotate flyweights 92 radially inwardly back to the position shown in
During movement of spool valve 102 from the position shown in
As discussed in the above-incorporated U.S. patent application Ser. No. 10/656,305, the relative sizes of shoulders 106 and 108 and groove 110 of spool valve 104, and the relative sizes of shoulders 136 and 138 and groove 140 of spool valve 134, may be selectively configured such that one of spool valves 104 and 134 opens fuel vapor flow or fuel flow through vent line 64 or fuel line 62 slightly before the other of spool valves 104 and 134 opens fuel vapor flow or fuel flow through vent line 64 or fuel line 62.
Although control valve assembly 70 has been shown and described as driven from flywheel 26 of engine 12, control valve assembly 70 may also be driven from any rotatable member of the drive train of engine 12, such as crankshaft 24 or from a rotatable camshaft, idler shaft, PTO shaft, or governor assembly of engine 12, for example. In one embodiment, control valve assembly 70 may be integrated into an existing governor assembly of engine 12. Because many known governor assemblies include a flyweight mechanism, many of the components of the governor assembly and the control valve assembly 70 may be used in common. In each of the foregoing, control valve assembly 70 is automatically operable responsive to rotation of the rotatable member of the drive train of engine 12, such that when engine 12 is stopped, control valve assembly 70 automatically closes vent line 64 and fuel line 62, thereby trapping fuel vapors within fuel tank 54 and blocking the supply of liquid fuel to carburetor 34. Additionally, the gear or drive ratio between the rotatable member of the drive train of engine 12 and control valve assembly 70 may be sized such that, upon cranking of engine 12 for start-up, the flyweight mechanism of control valve assembly 70 is actuated to automatically open vent line 64 and fuel line 62, venting fuel vapors from fuel tank 54 through vent line 64 to carburetor 34 for consumption by engine 12, and opening the supply of liquid fuel from fuel tank 54 to carburetor 34.
Although control valve assembly 70 has been shown in
Also, although flywheel 26 includes ring gear 30 which engages gear 88 of control valve assembly 70 to actuate control valve assembly 70, the outer circumference or outer periphery of flywheel 26 and gear 88 of control valve assembly 70 could be alternatively be formed as friction wheels in frictional engagement with one another, for example. Also, flywheel 26 need not directly engage gear 88 of control valve assembly 70. For example, one or more idle gears may be disposed between ring gear 30 of flywheel 26 and gear 88, or gear 88 may be driven from flywheel 26 via a belt or a chain drive, for example.
While this invention has been described as having a preferred design, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
The present application claims the benefit under Title 35, U.S.C. § 119(e) of U.S. Provisional Patent Application Ser. No. 60/508,742, entitled CENTRIFUGALLY OPERATED EVAPORATIVE EMISSIONS CONTROL VALVE SYSTEM FOR INTERNAL COMBUSTION ENGINES, filed on Oct. 3, 2003.
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