The present application claims priority to European Patent application 19155065.6 filed Feb. 1, 2019 which is herein incorporated by reference in its entirety.
The present invention relates to a cutting machine for cutting, creasing, perforating or marking printed sheets of paper, cardboard or similar materials of plastic film, cloths or the like.
For example, generic machinery is described in documents EP 1 385 674 B1 and EP 2 488 333 B1. Such a cutting machine comprises a working surface designed to receive at least one object and a working group movably arranged above the working surface with a knife or other cutting device for cutting objects disposed on the working surface. “Cutting” does not necessarily mean complete cutting, so that a cutting process may also include perforating or folding the object or a similar operation that can be performed with a generic machine.
The present invention relates to a cutting machine, comprising a table with a working surface, the working surface designed to receive an object to be cut, a crossbeam, arranged above the working surface, mounted on the table, and designed for linear positionability parallel to a first horizontal axis, a module, mounted on the crossbeam and adapted for linear positionability parallel to a second horizontal axis, wherein the second horizontal axis extends perpendicularly to the first horizontal axis, a tool holder mounted in the module and adapted for linear positionability parallel to a vertical axis, rotary positionability about the vertical axis, and accommodating one of a plurality of different interchangeable tools, and a control unit designed to control the cutting machine, wherein the tool holder has a connection device, wherein the connection device is designed to supply an accommodated tool with electrical energy and a fluid, in particular wherein the fluid is compressed air or a lubricant, wherein a rotary joint is provided between the module and the tool holder or on the connection device, wherein the supply with the fluid is provided via the rotary joint, wherein a rotary transmitter is provided between the module and the tool holder or at the connection device, via which the supply with electrical energy is provided, and wherein the control unit is designed to control the cutting machine for the automatic execution of a tool change. In particular, drive elements inside or on the tool to be accommodated are supplied with power.
For supplying electrical power to an accommodated tool, the connection device may comprise electrical contact elements, wherein the electrical contact elements are distributed about the vertical axis and interact with contact counter-elements of a tool to be accommodated, wherein the interaction of the contact element and the contact counter-element causes an electrical contact during the tool-receiving operation. In particular, the contact elements can be distributed concentrically around the vertical axis.
The connection device may additionally be designed to supply an accommodated tool with control data, wherein the control data is provided to control a movement of a cutting tool, pressing tool, perforating tool or marking tool accommodated in the tool. In particular, the control data are used to control drive elements within or on the tool to be accommodated. The control data can be transmitted via the existing electrical contact elements, or a separate data transmission element can be used. Such a data transmission element then interacts with a corresponding data transmission counter-element on an accommodated tool.
The connection device can be designed to read out a sensor arranged in the accommodated tool. Sensor data can also be transmitted via the existing electrical contact elements, or a separate data transmission element (optionally the same one used for the possible transmission of control data) can also be used. Such a data transmission element then interacts with a corresponding data transmission counter-element on an accommodated tool.
The tool holder can have a first alignment element which interacts with a first alignment counter-element of a tool to be accommodated, wherein the interaction of the first alignment element and the first alignment counter-element during the tool-receiving operation causes a defined rotational alignment of the tool with respect to the tool holder.
The first alignment element can be designed as a projection, in particular as a pin, so that the first alignment element can be positively immersed in the first alignment counter-element of the tool to be accommodated, which is designed as a recess, in particular as an axial groove, during the tool-receiving operation.
The tool holder may have a second alignment element which interacts with a second alignment counter-element of a tool to be accommodated, wherein the interaction of the second alignment element and the second alignment counter-element effects a defined centering of the tool with respect to the vertical axis during the tool-receiving operation.
The second alignment element can be formed as a conical recess so that the second alignment counter-element of the tool to be accommodated, which second alignment counter-element is designed as a cone, fits positively into the second alignment element and the tool is thus centered with respect to the vertical axis.
The tool holder can have an engagement element, in particular a plurality of circumferentially distributed engagement elements, which interacts with an engagement counter-element of a tool to be accommodated, wherein the interaction of the engagement element and the engagement counter-element during the tool-receiving operation causes the tool to be clamped radially with respect to the vertical axis and a positive locking preventing movement parallel to the vertical axis.
The engagement elements can be spherical in shape, distributed concentrically about the vertical axis and arranged rigidly, and can be moved radially outwards when a release actuation is controlled by the control unit, in particular wherein the release actuation takes place pneumatically.
The connection device may have a fluid plug connector for supplying an accommodated tool with a fluid, wherein the fluid connection interacts with a fluid mating connector of a tool to be accommodated, wherein the interaction of the fluid plug connector and the fluid mating connector ensures the supply of the received tool with the fluid. The fluid connection can in particular be arranged coaxially to the vertical axis. The fluid connector and/or fluid mating connector may be provided with a closure to prevent fluid leakage. For example, the fluid connector may be a fluid connection and the fluid mating connector may be a fluid plug. Conversely, the fluid connector may also be designed as a fluid plug and the fluid mating connector as a fluid connection.
The cutting machine may further comprise a tool magazine having a plurality of magazine lots, wherein the tool magazine is adapted to support the plurality of different interchangeable tools in the magazine lots, and wherein the control unit is adapted to control the cutting machine such that the cutting machine performs a tool change automatically, by moving said tool holder to said tool magazine, if a tool is in said tool holder, depositing said accommodated tool at a free magazine lot and removing a new tool to be accommodated from a occupied magazine lot, wherein the depositing of the accommodated tool and the removing of the tool to be accommodated is based on a release operation of said engagement member.
Each magazine lot has, in particular, at least three circumferentially non-uniformly spaced support elements which interact with corresponding support counter-elements of a tool to be deposited, wherein the interaction of the support elements and the support counter-elements ensures a defined rotational alignment of the tool with respect to the magazine lot during the tool deposit operation.
One of the magazine lots may in particular have a connection counter-device for diagnostic, maintenance or cleaning cycles, wherein the connection counter-device comprises at least one of electrical contact counter-elements for receiving electrical energy, data transmission counter-elements for receiving pseudo control data or for transmitting pseudo sensor data, and a fluid counter-connector for receiving a fluid.
The invention also concerns an interchangeable tool for accommodation at a tool holder of a cutting machine as described herein, wherein said tool is adapted to receive at least one of electrical energy and fluid provided by a connection device of the tool holder and to accommodate a cutting tool, pressing tool, perforating tool or marking tool.
The interchangeable tool is in particular designed for at least one of the following: supply of the fluid onto the object to be cut, in particular wherein the fluid is compressed air or a lubricant, and driving the cutting tool, pressing tool or perforating tool by means of the supply with electrical energy or the supply with the fluid.
The interchangeable tool may also have a recess, in particular an axial groove, by means of which the tool is aligned in a defined rotary manner with respect to the tool holder by positive engagement in a tool-receiving operation, a cone by means of which the tool is centered with respect to the vertical axis by positive engagement in a tool-receiving operation, an engagement counter-element, in particular a radial groove, which is so formed that, during a tool-receiving operation, the engagement elements of the tool holder are caused to clamp the tool radially with respect to the vertical axis and to form a positive connection preventing movement parallel to the vertical axis, and that, when the release actuation is controlled by the control unit, the engagement elements can be moved radially out of the engagement counter-element and the tool is thus released, and at least one of contact counter-elements for receiving electrical energy, data transmission counter-elements for receiving control data, and a fluid counter-connector for receiving a fluid.
Further advantages of the present invention are evident from the detailed description and the drawings.
The cutting machine 1 has a crossbeam 11, which is arranged above the working surface and mounted on the table in such a way that it is designed for linear positionability parallel to a first horizontal axis H1. A module 12 mounted on the crossbeam 11 is designed for linear positionability parallel to a second horizontal axis H2, wherein the second horizontal axis H2 extends perpendicular to the first horizontal axis H1.
As shown in
The cutting machine 1 also has a control unit 14, which is designed to control the cutting machine. The dotted lines indicate that the control unit 14 can be located, for example, in the interior below table 10. However, the control unit 14 can also be located at another point of the cutting machine 1 or externally.
If the fluid is compressed air, it can be used for different purposes (also for several from the following enumeration):
To enable the fluid to be supplied and electrical energy and/or data to be transferred, the cutting machine has at least one rotary joint 121 and at least one rotary transmitter 122. For example, the rotary joint 121 may be located between the module 12 and the tool holder 13 or on the connection device 15, and the rotary transmitter 122 may be located between the module 12 and the tool holder 13 or on the connection device 15.
A rotary transmitter 122 is provided between the module 12 and the tool holder 13 or on the connection device 15 to provide electrical power or data transmission. Such a rotary transmitter 122 can be designed as a slip ring or as a contactless transmitter, which functions e.g. inductively. Control data or sensor data can also be transmitted via common wireless communication technology (e.g. NFC, Bluetooth, WLAN, radio).
In particular, electrical energy is supplied via electrical contact elements 150. If control data are to be provided by cutting machine 1, the connection device can also have at least one, in particular several data transmission elements 151, which may differ in size and/or shape from the electrical contact elements 150, but do not have to differ. Alternatively, the control data can also be transmitted via the existing electrical contact elements 150, i.e. the data transmission elements are functionally integrated into the electrical contact elements. Elements 150 and 151 are preferably used as contact plates, but can also be designed as male or female connectors, or as wireless modules. The data transmission elements are especially designed to send control data (these come from the control unit of the cutting machine) and/or to receive sensor data (these come from a sensor 50 provided in the tool 2 as shown in
The fluid is preferably supplied via a round, coaxial fluid connection 19, i.e. the fluid connection is arranged centrally to the vertical axis. The fluid connection 19 can be a male or female connection and can have one or more sealing rings.
The cutting machine is designed to perform a tool change in an automatically controlled manner. In particular, a first alignment element 16, a second alignment element 17 and an engagement element 18 can ensure that the tool change is precise and correct. A calibration or set-up process is then no longer necessary.
The first alignment element 16 ensures rotary alignment of the tool with respect to the tool holder. At a defined position in the tool holder 13, a pin is preferably arranged as the first alignment element 16, which in a tool dips into a corresponding recess as the first alignment counter-element, wherein a positive locking is achieved which makes the alignment of the tool definite and prevents an unintentional rotary adjustment. First alignment element 16 and first counter-alignment element 26 on the tool can, for example, also be designed in reverse so that the tool holder 13 has an eccentric recess as the first alignment element into which a pin or a similar element on the tool can be inserted.
The second alignment element 17 is preferably realized as a conical recess. It interacts with a corresponding cone-like arrangement on the tool, so that a positive locking can also occur here, which centers the tool relative to the vertical axis.
In another embodiment of the cutting machine in accordance with the invention, the first and second alignment elements can be combined in such a way that, for example, the conical recess has at least one axial groove or axial elevation in which a different type of counterpart engages on the tool.
The tool holder 13 still has at least one, but preferably several, engagement elements 18. The plurality of engagement elements 18 is distributed around the circumference of the tool holder 13 and is designed in such a way that it is radially rigid in a basic position and can be moved radially outwards by a release actuation. The engagement elements 18 are designed as balls, in particular bearing balls, as an example. When a tool is inserted, the engagement elements 18 engage in a corresponding engagement counter-element 28 of the tool and thus cause a positive locking action, via which the tool is clamped and an unintentional movement of the tool along the vertical axis can be prevented. In particular, the at least one engagement element or the engagement counter-element can be designed and arranged in such a way that it presses the inserted tool upwards against the conical recess through the clamping, i.e. causes a pretensioning force.
In particular, a release is actively actuated when a tool change is desired. If release actuation is omitted, the engagement element remains extended and the clamping is retained. Release actuation can, in particular, be performed pneumatically. For example, the engagement element can be pretensioned by a spring, wherein the spring force is reduced or cancelled by extending the spring travel by shifting the spring counter-support by supplying compressed air into a system designed for this purpose.
The release actuation can also be monitored, wherein the clamping condition or the position adjustment is monitored. This monitoring can be performed by the machine control (control unit 14). In particular, it can be the task of monitoring whether the tool is correctly engaged or positioned. For this purpose, e.g. a position sensor detects the axial height of an inserted tool, or in general whether a tool is inserted at all.
The automatic tool change can, for example, be carried out by retrieving a new tool from a tool magazine 3 or by placing an old tool therein.
As
As
According to
One of the magazine lots may also have a connection counter-device, in particular an insertable or permanently mounted one, for the purpose of diagnostic, maintenance and/or cleaning procedures. Correspondingly, such a connection counter-device comprises at least one of the following:
Conversely, such a test function can also be provided for tools stored in the magazine, namely in that the magazine has a pseudo connection device (so to speak as a “pseudo machine”), which essentially resembles the connection device on the cutting machine and can therefore also have the same functional spectrum, i.e. can provide fluid, electrical energy and/or control data or read out sensor data. This pseudo connection device can be moved to the tool to be tested, or the tool to be tested can be moved to the pseudo connection device. Similar to the reverse case described above (pseudo tool is picked up by the machine), cleaning processes, flow tests, leakage tests, cooling capability tests, wear tests and/or various electrical tests can be carried out.
A tool 2 which is suitable for cutting machine 1 according to the invention is shown in
In particular, the tool has a recess 26, which is shown here as an example of an axial groove. On the basis of recess 26, the tool is rotatably aligned in a defined manner with respect to the tool holder by positive locking during a tool holding operation with the first alignment element 16, or the alignment is ensured. In addition, the tool can have a cone 27, which is used to center the tool with respect to the vertical axis by positive locking during a tool holding operation. Furthermore, an engagement counter-element 28 can be provided, which is designed in such a way that during a tool-receiving operation the engagement elements 18 of the tool holder effect a clamping of the tool radially to the vertical axis and a positive locking preventing a movement parallel to the vertical axis. The engagement elements 18 are moved (or can be moved) radially out of the radial groove in such a way that the tool is released when the release actuation is controlled by the control unit. This means that the depth of the groove 28 is matched to the engagement elements 18 and their displacement paths or adjustability.
The engagement counter-element 28 here is designed as a radial groove, but it can also be embodied by a large number of circumferentially arranged cavities (the engagement elements designed as balls 18 could then engage in such cavities).
As the more detailed view also shows in
In particular, the fluid plug 29 is arranged exactly centrically and is therefore exactly concentric to the vertical axis V when the tool is used. For example, a line laid longitudinally inside tool 2 leads the fluid down to the cutting area or the working surface to be machined. There, the fluid can be used to (a) remove chips, (b) dissipate the generated heat, or (c) drive a tool insert (e.g. a stroke knife) with a pneumatic device. The fluid line inside the tool can also divide into eccentric orifices on the tool, for example to (d) remove any dust from the working surface.
The tool may have a constellation of different counter-elements for current, data and/or fluid(s) corresponding to the connection device, i.e. electrical contact counter-elements, data transmission counter-elements and/or fluid mating connectors, as described in the connection device of the cutting machine above. A data transmission counter-element can also be designed as a wireless module, which is why a special embodiment of the tool can have an NFC, Bluetooth, WLAN or radio module.
Although the invention was explained on the basis of its preferred embodiment(s), many other changes and variations can be made without going beyond the scope of the present invention. Therefore, it is provided that the attached claims are intended to cover amendments and variations contained in the actual scope of the invention.
Number | Date | Country | Kind |
---|---|---|---|
19155065 | Feb 2019 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
3830122 | Pearl | Aug 1974 | A |
3848490 | Arel | Nov 1974 | A |
4133235 | Gerber | Jan 1979 | A |
4525918 | Puritz | Jul 1985 | A |
4624169 | Nelson | Nov 1986 | A |
4636135 | Bancon | Jan 1987 | A |
4676142 | Mccormick et al. | Jun 1987 | A |
4920495 | Pilkington | Apr 1990 | A |
5782571 | Hufford | Jul 1998 | A |
7963717 | Seger | Jun 2011 | B2 |
20020144579 | Alsten et al. | Oct 2002 | A1 |
20030085681 | Sakamoto | May 2003 | A1 |
20070228671 | Norton | Oct 2007 | A1 |
20090127145 | Nonaka | May 2009 | A1 |
20140000433 | Yamamoto | Jan 2014 | A1 |
20160052146 | Berrocal | Feb 2016 | A1 |
20160059424 | Zachary | Mar 2016 | A1 |
20160082522 | Ostertag | Mar 2016 | A1 |
20190375067 | Berrocal | Dec 2019 | A1 |
Number | Date | Country |
---|---|---|
101237974 | Aug 2008 | CN |
105246624 | Jan 2016 | CN |
206326367 | Jul 2017 | CN |
1385674 | Feb 2004 | EP |
2488333 | Aug 2012 | EP |
2118522 | Nov 1983 | GB |
2011045729 | Apr 2011 | WO |
Number | Date | Country | |
---|---|---|---|
20200246925 A1 | Aug 2020 | US |