The present disclosed technology relates to circuit design and fabrication. Various aspects of the disclosed technology may be particularly useful for simulating temperature distribution across chips.
Electronic circuits, such as integrated circuits (ICs), are used in a variety of products, from automobiles to microwaves to personal computers. Designing and fabricating IC devices typically involves many steps, sometimes referred to as the “design flow.” The particular steps of a design flow often are dependent upon the type of the circuit, its complexity, the design team, and the circuit fabricator or foundry that will manufacture the circuit. Typically, software and hardware “tools” verify the design at various stages of the design flow by running software simulators and/or hardware emulators. These steps aid in the discovery of errors in the design, and allow the designers and engineers to correct or otherwise improve the design.
Several steps are common to most design flows. Initially, the specification for a new circuit is transformed into a logical design, such as a register transfer level (RTL) description of the circuit. With this logical design, the circuit is described in terms of both the exchange of signals between hardware registers and the logical operations that are performed on those signals. The logical design typically employs a Hardware Design Language (HDL), such as the Very high speed integrated circuit Hardware Design Language (VHDL). The logic of the circuit is then analyzed, to confirm that it will accurately perform the functions desired for the circuit. This analysis is sometimes referred to as “functional verification.”
After the accuracy of the logical design is confirmed, it is converted into a device design by synthesis software. The device design, which is typically in the form of a schematic or netlist, describes the specific electronic devices (such as transistors, resistors, and capacitors) that will be used in the circuit, along with their interconnections. The relationships between the electronic devices are then analyzed, to confirm that the circuit described by the device design will correctly perform the desired functions. This analysis is sometimes referred to as “formal verification.” Additionally, preliminary timing estimates for portions of the circuit are often made at this stage, using an assumed characteristic speed for each device, and incorporated into the verification process.
Once the components and their interconnections are established, the design is again transformed, this time into a physical design that describes specific geometric elements. This type of design often is referred to as a “layout” design. The geometric elements, which typically are polygons, define the shapes that will be created in various layers of material to manufacture the circuit. Typically, a designer will select groups of geometric elements representing IC components (e.g., contacts, channels, gates, etc.) and place them in a design area. These groups of geometric elements may be custom designed, selected from a library of previously-created designs, or some combination of both. Lines are then routed between the geometric elements, which will form the wiring used to interconnect the electronic devices. Layout tools (often referred to as “place and route” tools), such as Mentor Graphics' IC Station or Cadence's Virtuoso, are commonly used for both of these tasks.
Circuit layout descriptions can be provided in many different formats. The Graphic Data System II (GDSII) format is a popular format for transferring and archiving two-dimensional (2D) graphical circuit layout data. Among other features, it contains a hierarchy of structures, each structure containing layout elements (e.g., polygons, paths or poly-lines, circles and textboxes). Other formats include an open source format named Open Access, Milkyway by Synopsys, Inc., EDDM by Mentor Graphics, Inc., and the more recent Open Artwork System Interchange Standard (OASIS) proposed by Semiconductor Equipment and Materials International (SEMI). These various industry formats are used to define the geometrical information in design layouts that are employed to manufacture integrated circuits. Once the design is finalized, the layout portion of the design can be used by fabrication tools to manufacture the circuit using a photolithographic process.
There are many different fabrication processes for manufacturing a circuit, but most processes include a series of steps that deposit layers of different materials on a substrate, expose specific portions of each layer to radiation, and then etch the exposed (or non-exposed) portions of the layer away. For example, a simple semiconductor device component could be manufactured by the following steps. First, a positive type epitaxial layer is grown on a silicon substrate through chemical vapor deposition. Next, a nitride layer is deposited over the epitaxial layer. Then specific areas of the nitride layer are exposed to radiation, and the exposed areas are etched away, leaving behind exposed areas on the epitaxial layer, (i.e., areas no longer covered by the nitride layer). The exposed areas then are subjected to a diffusion or ion implantation process, causing dopants, for example phosphorus, to enter the exposed epitaxial layer and form charged wells. This process of depositing layers of material on the substrate or subsequent material layers, and then exposing specific patterns to radiation, etching, and dopants or other diffusion materials, is repeated a number of times, allowing the different physical layers of the circuit to be manufactured.
Each time that a layer of material is exposed to radiation, a mask must be created to expose only the desired areas to the radiation, and to protect the other areas from exposure. The mask is created from circuit layout data. That is, the geometric elements described in a design layout define the relative locations or areas of the circuit that will be exposed to radiation through the mask. A mask or reticle writing tool is used to create the mask based upon the design layout, after which the mask can be used in a photolithographic process.
As designers and manufacturers continue to increase the number of circuit components in a given area and/or shrink the size of circuit components, the shapes reproduced on the substrate (and thus the shapes in the mask) become smaller and are placed closer together. The rise in transistor density and switching speed has led to a steep increase in chip heat flux and growing concern over the emergence of on-chip “hot spots”. These specific regions on the chip can have a heat flux several times higher than the chip average, resulting in exceedingly high local temperatures and degrading device performance and reliability significantly. To fully account for the thermal effects, it is important to predict across-die temperature distribution in an accurate but still efficient way.
Various aspects of the disclosed technology relate to techniques of determining an across-chip distribution of temperature generated by on-chip devices. In one aspect, there is a method comprising: extracting effective thermal conductance and effective thermal capacity for each region of a plurality of regions of a layout design, the layout design corresponding to at least a portion of an integrated circuit, and the effective thermal conductance for a region in a metal layer being determined based at least on density information of metal interconnect lines within the region and having components associated with directions of the metal interconnect lines; constructing a thermal circuit based on the effective thermal conductance, the effective thermal capacity and heat information of thermal nodes, the heat information of thermal nodes determined based on an electrical simulation on the integrated circuit; and performing a thermal simulation on the thermal circuit to determine temperature information of the thermal nodes.
The extracting may be further based on density information of vias on via layer(s) within the each region. The effective thermal capacity may be determined based on mechanical property information, wherein the mechanical property information comprises Young's modulus, Poisson factors, thermal extension coefficients, or any combination thereof.
According to various embodiments of the disclosed technology, the method may further comprise: performing another electrical simulation on the integrated circuit based on the temperature information to determine new heat information; and performing another thermal simulation on the thermal circuit modified based on the new heat information to determine new temperature information. The method may still further comprise repeating the performing another electrical simulation by replacing the temperature information with the new temperature information and the performing another thermal simulation until one of the one or more predetermined conditions is met.
In another aspect, there are one or more computer-readable media storing computer-executable instructions for causing one or more processors to perform the above method.
In still another method, there is a system, comprising: one or more processors, the one or more processors programmed to perform the above method.
Certain inventive aspects are set out in the accompanying independent and dependent claims. Features from the dependent claims may be combined with features of the independent claims and with features of other dependent claims as appropriate and not merely as explicitly set out in the claims.
Certain objects and advantages of various inventive aspects have been described herein above. Of course, it is to be understood that not necessarily all such objects or advantages may be achieved in accordance with any particular embodiment of the disclosed technology. Thus, for example, those skilled in the art will recognize that the disclosed technology may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other objects or advantages as may be taught or suggested herein.
Various aspects of the present disclosed technology relate to determining an across-chip distribution of temperature generated by on-chip devices. In the following description, numerous details are set forth for the purpose of explanation. However, one of ordinary skill in the art will realize that the disclosed technology may be practiced without the use of these specific details. In other instances, well-known features have not been described in details to avoid obscuring the present disclosed technology.
Some of the techniques described herein can be implemented in software instructions stored on a computer-readable medium, software instructions executed on a computer, or some combination of both. Some of the disclosed techniques, for example, can be implemented as part of an electronic design automation (EDA) tool. Such methods can be executed on a single computer or on networked computers.
Although the operations of the disclosed methods are described in a particular sequential order for convenient presentation, it should be understood that this manner of description encompasses rearrangements, unless a particular ordering is required by specific language set forth below. For example, operations described sequentially may in some cases be rearranged or performed concurrently. Moreover, for the sake of simplicity, the disclosed flow charts and block diagrams typically do not show the various ways in which particular methods can be used in conjunction with other methods. Additionally, the detailed description sometimes uses terms like “extract”, “construct” and “perform” to describe the disclosed methods. Such terms are high-level abstractions of the actual operations that are performed. The actual operations that correspond to these terms will vary depending on the particular implementation and are readily discernible by one of ordinary skill in the art.
Also, as used herein, the term “design” is intended to encompass data describing an entire integrated circuit device. This term also is intended to encompass a smaller group of data describing one or more components of an entire device, however, such as a portion of an integrated circuit device. Still further, the term “design” also is intended to encompass data describing more than one microdevice, such as data to be used to form multiple microdevices on a single wafer.
Operating Environment
The execution of various electronic design automation processes according to embodiments of the disclosed technology may be implemented using computer-executable software instructions executed by one or more programmable computing devices. Because these embodiments of the disclosed technology may be implemented using software instructions, the components and operation of a generic programmable computer system on which various embodiments of the disclosed technology may be employed will first be described. Further, because of the complexity of some electronic design automation processes and the large size of many circuit designs, various electronic design automation tools are configured to operate on a computing system capable of concurrently running multiple processing threads. The components and operation of a computer network having a host or master computer and one or more remote or servant computers therefore will be described with reference to
In
The memory 107 may similarly be implemented using any combination of computer readable media that can be accessed by the master computer 103. The computer readable media may include, for example, microcircuit memory devices such as read-write memory (RAM), read-only memory (ROM), electronically erasable and programmable read-only memory (EEPROM) or flash memory microcircuit devices, CD-ROM disks, digital video disks (DVD), or other optical storage devices. The computer readable media may also include magnetic cassettes, magnetic tapes, magnetic disks or other magnetic storage devices, punched media, holographic storage devices, or any other medium that can be used to store desired information.
As will be discussed in detail below, the master computer 103 runs a software application for performing one or more operations according to various examples of the disclosed technology. Accordingly, the memory 107 stores software instructions 109A that, when executed, will implement a software application for performing one or more operations. The memory 107 also stores data 109B to be used with the software application. In the illustrated embodiment, the data 109B contains process data that the software application uses to perform the operations, at least some of which may be parallel.
The master computer 103 also includes a plurality of processor units 111 and an interface device 113. The processor units 111 may be any type of processor device that can be programmed to execute the software instructions 109A, but will conventionally be a microprocessor device. For example, one or more of the processor units 111 may be a commercially generic programmable microprocessor, such as Intel® Pentium® or Xeon™ microprocessors, Advanced Micro Devices Athlon™ microprocessors or Motorola 68K/Coldfire® microprocessors. Alternately or additionally, one or more of the processor units 111 may be a custom-manufactured processor, such as a microprocessor designed to optimally perform specific types of mathematical operations. The interface device 113, the processor units 111, the memory 107 and the input/output devices 105 are connected together by a bus 115.
With some implementations of the disclosed technology, the master computing device 103 may employ one or more processing units 111 having more than one processor core. Accordingly,
Each processor core 201 is connected to an interconnect 207. The particular construction of the interconnect 207 may vary depending upon the architecture of the processor unit 111. With some processor cores 201, such as the Cell microprocessor created by Sony Corporation, Toshiba Corporation and IBM Corporation, the interconnect 207 may be implemented as an interconnect bus. With other processor units 111, however, such as the Opteron™ and Athlon™ dual-core processors available from Advanced Micro Devices of Sunnyvale, Calif., the interconnect 207 may be implemented as a system request interface device. In any case, the processor cores 201 communicate through the interconnect 207 with an input/output interface 209 and a memory controller 210. The input/output interface 209 provides a communication interface between the processor unit 111 and the bus 115. Similarly, the memory controller 210 controls the exchange of information between the processor unit 111 and the system memory 107. With some implementations of the disclosed technology, the processor units 111 may include additional components, such as a high-level cache memory accessible shared by the processor cores 201.
While
Returning now to
Each servant computer 117 may include a memory 119, a processor unit 121, an interface device 123, and, optionally, one more input/output devices 125 connected together by a system bus 127. As with the master computer 103, the optional input/output devices 125 for the servant computers 117 may include any conventional input or output devices, such as keyboards, pointing devices, microphones, display monitors, speakers, and printers. Similarly, the processor units 121 may be any type of conventional or custom-manufactured programmable processor device. For example, one or more of the processor units 121 may be commercially generic programmable microprocessors, such as Intel® Pentium® or Xeon™ microprocessors, Advanced Micro Devices Athlon™ microprocessors or Motorola 68K/Coldfire® microprocessors. Alternately, one or more of the processor units 121 may be custom-manufactured processors, such as microprocessors designed to optimally perform specific types of mathematical operations. Still further, one or more of the processor units 121 may have more than one core, as described with reference to
In the illustrated example, the master computer 103 is a multi-processor unit computer with multiple processor units 111, while each servant computer 117 has a single processor unit 121. It should be noted, however, that alternate implementations of the disclosed technology may employ a master computer having single processor unit 111. Further, one or more of the servant computers 117 may have multiple processor units 121, depending upon their intended use, as previously discussed. Also, while only a single interface device 113 or 123 is illustrated for both the master computer 103 and the servant computers, it should be noted that, with alternate embodiments of the disclosed technology, either the computer 103, one or more of the servant computers 117, or some combination of both may use two or more different interface devices 113 or 123 for communicating over multiple communication interfaces.
With various examples of the disclosed technology, the master computer 103 may be connected to one or more external data storage devices. These external data storage devices may be implemented using any combination of computer readable media that can be accessed by the master computer 103. The computer readable media may include, for example, microcircuit memory devices such as read-write memory (RAM), read-only memory (ROM), electronically erasable and programmable read-only memory (EEPROM) or flash memory microcircuit devices, CD-ROM disks, digital video disks (DVD), or other optical storage devices. The computer readable media may also include magnetic cassettes, magnetic tapes, magnetic disks or other magnetic storage devices, punched media, holographic storage devices, or any other medium that can be used to store desired information. According to some implementations of the disclosed technology, one or more of the servant computers 117 may alternately or additionally be connected to one or more external data storage devices. Typically, these external data storage devices will include data storage devices that also are connected to the master computer 103, but they also may be different from any data storage devices accessible by the master computer 103.
It also should be appreciated that the description of the computer network illustrated in
Electrothermal Analysis Tool
As will be discussed in more detail below, the thermal property extraction unit 310 extracts effective thermal conductance and effective thermal capacity for each region of a plurality of regions of a layout design. The thermal circuit generation unit 320 constructs a thermal circuit based on the effective thermal conductance, the effective thermal capacity and heat information of thermal nodes. The thermal simulation unit 330 performs a thermal simulation on the thermal circuit to determine temperature information of the thermal nodes. With various implementations of the disclosed technology, the electrical simulation unit 340 performing an electrical simulation on the integrated circuit based on the temperature information to determine new heat information of thermal nodes. Then the thermal simulation unit 330 may perform another thermal simulation on the thermal circuit modified based on the new heat information of thermal nodes to determine new temperature information. The electrical simulation and the thermal simulation may perform alternatively until one of one or more predetermined termination conditions is met.
As previously noted, various embodiments of the disclosed technology may be embodied by a computing system, such as the computing system illustrated in
It should be appreciated that, while the thermal property extraction unit 310, the thermal circuit generation unit 320, the thermal simulation unit 330 and the electrical simulation unit 340 are shown as separate units in
With various examples of the disclosed technology, the input database 315 and the output database 385 may be implemented using any suitable computer readable storage device. That is, either of the input database 315 and the output database 385 may be implemented using any combination of computer readable storage devices including, for example, microcircuit memory devices such as read-write memory (RAM), read-only memory (ROM), electronically erasable and programmable read-only memory (EEPROM) or flash memory microcircuit devices, CD-ROM disks, digital video disks (DVD), or other optical storage devices. While the input database 315 and the output database 385 are shown as separate units in
Determination of Across-Die Temperature Distribution
Also, it should be appreciated that various embodiments of the disclosed technology may be implemented by a system comprising one or more processors programmed to perform the operations described in
In operation 410 of the flowchart 400, the thermal property extraction unit 310 extracts effective thermal conductance and effective thermal capacity for each region of a plurality of regions of a layout design. The layout design corresponds to at least a portion of an integrated circuit. To account for non-uniform and anisotropy of metal segment distributions inside a die, the layout design is divided into a plurality of regions.
Also shown in the figure is an enlarged diagram of a region 540 from the metal layer 510. The thermal property of the enlarged region can be represented by a thermal circuit as shown in the figure. The circuit comprises effective thermal resistance (six thermal resistors 545) and effective thermal capacitance (one thermal capacitor 555). The effective thermal conductance is determined based at least on density information of metal interconnect lines and has components associated with directions of the metal interconnect lines. The following is an example of a set of equations for calculating the effective thermal resistance:
where L and t are dimension values as shown in the figure and k is the thermal conductivity determined based on the density of metal in the region and the direction of the interconnect lines. For k component parallel to the routing direction, the following equation may be used:
kII=ρMkM+(1−ρM)kILD (2)
For k component normal to the routing direction, the following equation may be used:
For the vertical component of k, the following equation may be used:
kZ=ρMkM+(1−ρM)kILD (4)
The effective thermal capacitance may be determined by the following equation:
Ccell,i=Ci·(L·L·tM6) (5)
where Ci is the effective specific heat. The effective specific heat may be determined using the following equations. For the macroscopically isotropic case, when metal inclusion phase (metal lines and vias) is uniformly distributed in ILD (interlayer dielectric), the equation is:
where the effective bulk modulus Beff is
Here, E and v are the Young's modulus and Poisson factors of the metal and ILD. In this disclosure, ρm is the metal (via) volume density.
For the transversely isotropic case (parallel metal lines), the equation is:
where α, E and B are the CTE (coefficients for thermal expansion), Young's and bulk modulus of the metal and ILD;
Next, in operation 420, the thermal circuit generation unit 320 constructs a thermal circuit based on the effective thermal conductance, the effective thermal capacity and heat information of thermal nodes. The thermal nodes are fictive pins of the integrated circuit, which couple the integrated circuit to the thermal circuit. The heat power dissipated acts as heat “current source” at the thermal nodes for the thermal circuit. The heat information of thermal nodes is determined based on an electrical simulation on the integrated circuit. Various simulation tools such as SPICE and Fast-SPICE may be employed for the simulation.
Next, in operation 430, the thermal simulation unit 330 performs a thermal simulation on the thermal circuit to determine temperature information of the thermal nodes. The thermal behavior of a circuit may be approximated by:
GT(t)+C{dot over (T)}(t)=U(t) (8)
where G is a matrix of heat conductance values, C is a matrix of heat capacitance values, U is a vector of heat current sources and T is a vector of temperature values for the regions. C is a diagonal matrix as there is no coupling among the regions. G is a sparse matrix as non-zero non-diagonal terms represent the connections between neighboring regions.
In operation 440, the electrothermal analysis tool 300 compares the derived temperature distribution with the initial temperature distribution, the one used by the electrical simulation to derive the heat information for the thermal nodes. If they are close according to a predetermined threshold value, for example, the derived temperature distribution can be treated as the final temperature distribution and hot spots may be identified.
If they are not close, in operation 450, the electrical simulator unit 340 performs another electrical simulation on the integrated circuit based on the new temperature information to determine new heat information. Then the operation 330 is repeated based on the new heat information. This process may be iterated until newly derived temperature distribution does not change much from the previous one. Other termination condition may be considered as well. The maximum number of iterations may be another example.
While the disclosed technology has been described with respect to specific examples including presently preferred modes of carrying out the disclosed technology, those skilled in the art will appreciate that there are numerous variations and permutations of the above described systems and techniques that fall within the spirit and scope of the disclosed technology as set forth in the appended claims. For example, while specific terminology has been employed above to refer to electronic design automation processes, it should be appreciated that various examples of the invention may be implemented using any desired combination of electronic design automation processes.
This application claims the benefit of U.S. Provisional Patent Application No. 62/074,284, filed on Nov. 3, 2014, and naming Valeriy Sukharev et al. as inventors, which application is incorporated entirely herein by reference.
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Number | Date | Country | |
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20160125106 A1 | May 2016 | US |
Number | Date | Country | |
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62074284 | Nov 2014 | US |