1. Field of the Invention
The present invention relates to a circuit assemblage and a method for functional checking of a power transistor, which are usable for power currents in vehicles.
2. Description of Related Art
Large currents in vehicles, especially those of motors or positioning devices, solenoid valves, and thermal loads, are increasingly being switched using MOSFETs and IGBTs. Both have, because of their insulated gate, a relatively high input resistance on the order of, for example 1012 ohm. When a voltage is applied from outside between the gate and source (in a MOSFET) or between the gate and emitter (in an IGBT), and the connection to the voltage source is then broken, the gate potential is retained for a relatively long time, e.g. several seconds, because of the high input resistance.
If an interruption occurs at the contact point because of aging or vibration, for example due to a break in the solder join or a detachment of the bond to the gate, the gate potential of the transistor can no longer be influenced from outside. If the transistor was previously in a conductive state, it will persist in that state and continue to allow power currents to pass. In the case of loads controlled solely by way of their power current terminals (such loads being common in vehicles), a shutoff is thus often no longer possible.
The underlying idea of the present invention is to check the functionality of the power transistor, or the contact point between the gate and the control application device, by checking the gate capacitance between the insulated gate and the second power electrode connected to ground, i.e. the MOSFET source or the IGBT emitter. Because of their insulated gate, such power transistors have a gate capacitance on the order of, for example, 100 pF to 10 nF that should be measured if the contact point is OK. In the event of a break or detachment of the gate terminal contact between the gate and the signal output of the control application device, a distinct drop in the capacitance measured between the gate terminal contact and the terminal contact of the second power electrode may be expected, since a capacitance is now being created only by the separated ends of the contact point.
According to the present invention, commercially available power transistors can thus be used with no need, for example, to measure the flowing drain current or collector current, or even to influence the power current by way of additionally connected components. It is also unnecessary, for example, additionally to connect further components between the gate and the source or emitter, which components would on the one hand influence the electrical behavior of the power transistor and on the other hand require the use of special power transistors that are not commercially available. The gate capacitance measured according to the present invention is already constituted internally or intrinsically in the power transistor, and need not, for example, be applied externally in the housing or in the circuit. According to the present invention, however, other embodiments of the power transistor to elevate the gate capacitance are also possible in principle.
Further functional checks of the power transistor are possible according to the present invention. On the one hand, the gate capacitance, constituting the capacitance between the gate terminal contact and ground, is advantageously ascertained by the capacitance measuring device so that a defective contact point for the second power electrode (i.e. source or emitter) is also detected. Also possible on the other hand is a check for a short circuit among the three electrodes; it is possible in particular to ascertain a short circuit between the two power electrodes, the effects of said short circuit corresponding to the above-described defective continuous opening of the transistor. According to the present invention, the capacitance between the terminal contacts of the gate and of the second power electrode (i.e., in general, ground) is measured; considered in more detail, in a MOSFET this capacitance is produced on the one hand by a parallel circuit of the (dominant) gate-source capacitance, and on the other hand (via the feedback effect in the transistor) by the series circuit made up of the gate-drain capacitance and the drain-source capacitance, the additional contribution from the feedback in the transistor being small but nevertheless measurable. In the event of a short circuit between two electrodes, the respective contribution to the total capacitance drops out, and this can be correspondingly measured.
According to the present invention, the functional checking and/or functional plausibility check of the power transistor can be carried out both during operation and during operating off times. The measured or ascertained capacitance can be compared with a reference value, namely the known gate capacitance or a target value range of the gate capacitance, and as a function of the comparison a fault signal can be outputted that results, as applicable, in a shutoff of power to the connected DC load or in the output of a warning.
The additional frequency determination device and evaluation device necessary for this purpose can be configured, in accordance with various embodiments, with high efficiency and nevertheless a fundamentally simple construction. For this purpose, these devices are in principle already integrated into the control application device, in some cases also in software form.
According to an example embodiment, the frequency is ascertained by incorporating the gate capacitance into an oscillator. If the contact point is OK, an oscillator is thus constituted that exhibits the gate capacitance and, in general, further capacitances, in particular a coupling capacitor effecting DC voltage separation as well as, if applicable, further capacitors, the natural frequency of the oscillator constituted when the contact point is OK differing considerably from the natural frequency of the oscillator that is constituted when the gate contact point is defective.
Differing configurations of the oscillator are possible in this context; all that is relevant is that the oscillator or resonant circuit be connected in such a way that the gate capacitance sufficiently influences the resonant frequency and is connected to ground on one side.
According to an alternative example embodiment, a direct gate capacitance measurement is carried out. This means that the more-complex oscillator circuit can be omitted, and furthermore that no coil is necessary in the high-frequency region. in this context, a capacitance measuring device is provided in a first circuit portion, and a device for generating a signal is provided in a further circuit portion, the amplitude of the signal being proportional to the deviation from a target value.
The capacitance constituted between the gate terminal contact and ground (which capacitance ideally should correspond to the gate capacitance) can be determined in three different ways:
According to a first measurement method, an alternating voltage is applied to the gate capacitance, and the equilibrium shift in a bridge circuit is measured and displayed. According to a second measurement method, a resistance is additionally connected in front of the gate capacitance, and the equilibrium shift in a bridge circuit is measured and displayed. According to a third measurement method, a DC voltage is applied through a resistor to the gate capacitance, so that the gate capacitor charges; the time required for this to reach a certain voltage threshold can be measured, or the discharge time to a lower threshold voltage can be determined.
The circuit assemblage and method according to the present invention can also be utilized when an RC element is used for smoothing and/or time delaying of gate terminals, if the signal is picked off directly at the gate terminal contact. The measurements can be carried out during operation or (especially in a context of longer operating off times) outside the operating time. If pulse width modulation is used to apply control to the power transistor, intermediate measurements can also be performed in the pulse-free time intervals; advantageously, no modulation of the transistor is then performed.
According to
DC load 4 and power transistor 3 are connected, in a manner known per se, in series between the terminals of vehicle voltage source 5. In the embodiment of
The equivalent circuit diagram of
where x and y describe the feedback through the transistor, and the second summand
is much smaller.
What is relevant here is simply that the gate capacitance Cg to be measured be known.
It is possible according to the present invention for a capacitance to be additionally inserted between gate G and source S, but this is not necessary and causes additional costs.
Provision is made according to the present invention for a capacitance measuring device 6 for measuring the gate terminal capacitance Cin constituted between terminal contacts 3g and 3s; said device measures the gate terminal capacitance Cin during operation (and, if applicable also during non-operation or during operating off times) and outputs a measurement signal to an evaluation device 8 that compares Cin with the gate capacitance Cg, checks whether Cin is within a tolerance range of the known value of the gate capacitance Cg, and outputs a fault signal as a function of that comparison.
This is based on the idea according to the present invention that the gate capacitance is constituted internally in the case of both MOSFET 3 and IGBT 9 and is thus always located within terminal contacts 3g and 3s or 9g and 9e, respectively, and is therefore no longer connected in the event of a detachment or breakage of gate terminal contact 3g or 9g, respectively.
Coil L1 and capacitors C1, C2, C3, and Cg constitute an oscillator circuit. C3 should, in this context, equal 0.05 to 0.2*Cg. In the event of a bond separation, Cin will then be equal to only a few pF. The result is that the resonant frequency rises substantially or even cuts off entirely. The variant selected in the experimental configuration yielded a resonant frequency of 4.4 MHz. This was far above the control application frequency (a few tens of kHz) of the pulse generator. No influence occurred on the operation of the EC motor that was used.
The oscillation thereby generated is directly evaluated in a suitable circuit, such as a frequency counter or F/U converter, serving as frequency determination device 12. This frequency can therefore be immediately compared with a standard frequency known from the functioning circuit, with no need to determine the capacitance.
Fault signal F is then generated in the event of an oscillation breakdown or a change in frequency beyond the previously defined limits.
In all embodiments, fault signal F can serve to output a warning signal and/or to cause shutoff of the supply voltage Ub to load 4. In the circuit of
In the circuit assemblage 1 of
For the instance in which load 4 is not in operation for a long period but the connection to gate terminal contact 3g nevertheless needs to be checked, the respective oscillator 14 can be briefly supplied with voltage. Its oscillation frequency can then be evaluated as described above. Oscillator 14 can then be switched off again. The amplitude is advantageously so low that the respective power transistor, e.g. MOSFET 3 or IGBT 9 is not thereby brought into the conductive state. This condition is often met inherently because of the frequency decoupling and dielectric input parameters. The connection to gate G or gate terminal contact 3g can then be checked using, for example, the circuit assemblage shown in
The method is started in step S1, and in step S2 the control voltage Ua is outputted at signal output 2a and thus applied to gate terminal contact 3g or 9g. In step S3 the gate terminal capacitance Cin constituted between terminal contacts 3g and 3s or 9g and 9e is incorporated into the respective oscillator 14. In step S4 the respective frequency f (or 2πf=ω) is determined in frequency determination device 12, and decision step S5 checks whether the frequency f of oscillator 14 deviates only within a tolerance value x from the known reference frequency f1 when Cg is used. If this is the case, the method is reset to before step S2 in accordance with branch y; if not, a positive fault signal F=1 is outputted in accordance with branch n.
An alternating voltage Uw is applied to gate capacitance Cg via a further capacitor C40 that simultaneously serves for DC separation. An equilibrium shift in a bridge circuit is measured and displayed.
An alternating voltage Uw is applied through a resistor R40 to the gate capacitance C. An equilibrium shift in a bridge circuit is measured and displayed.
A DC voltage Up, e.g. a pulsed DC voltage, is applied through a resistor R40 to the gate capacitance Cg. Capacitor Cg charges, and the time required for this to reach a specific threshold Uschw1 is measured. As a substitute, the discharge time of the capacitance (once charged to a specific value Uschw2) can also be determined.
As shown in the table below, the values of the complex resistances are on the order of 100 ohm to 10,000 ohm, and can thus easily be determined in the kHz to MHz range. It is therefore possible to select both lower frequencies that can still be evaluated with operational amplifiers, and high-frequency systems (typically 50 ohm).
In the second measurement method, two resistors R20 and R30 are used instead of the capacitors. A generalized bridge will be discussed below, however.
The bridge is in equilibrium when the following conditions are met:
such that Zi=|Zi|ejφi where i=10, 20, 30, 40
Out of equilibrium, a current that rises nonlinearly with detuning flows through resistor R50:
In the case of the compensated bridge having Rs, Cg, and R20, C20, the following simple conditions are obtained for designing the equilibrium state:
for the case of real or capacitative components 30 and 40.
Instead of the current measurement in resistor R50, according to the present invention differential amplifier 31 depicted in
It is likewise possible, as shown in
But because it is not always possible to ensure that the capacitor is completely discharged, the threshold selected are, for example, 25% for the count start, and 50% for count completion. The count time is then t25-50=τ(ln(0.75)−ln(0.5)). Other thresholds Uschw1 can also be used according to the present invention. It is likewise possible to charge capacitor Cg to an upper limit and then measure the discharge time to a lower value Uschw2 after pulse reversal.
The direct gate capacitance measurement according to the present invention also allows upstream RC elements R6, C6 from
The method according to the present invention in accordance with the embodiments of
Number | Date | Country | Kind |
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10 2005 055 954.9 | Nov 2005 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2006/068327 | 11/10/2006 | WO | 00 | 12/31/2008 |