The present application relates to the art of printed circuit boards used in consumable products and, more particularly, to printed circuit boards, products carrying the circuit boards, and methods of their manufacture. The embodiments find particular application in conjunction with consumable printing products such as ink and toner cartridges and will be described with particular reference thereto. However, it is to be appreciated that the present exemplary embodiments are also amenable to other like applications and that the invention has broader use and can be applied in a wide range of consumer, industrial, and other products and devices including anywhere printed circuit boards are used or fabricated for any purpose.
In recent years, original equipment manufacturers (OEMs) have developed ink and toner cartridges which include electronic devices having memory units adapted to store data related to characteristics of the consumable products contained therein. As an example, several ink printer OEMs provide ink cartridges having memory devices which store data relating to the ink such as a date of manufacture and a quantity of ink contained within the cartridge as examples. Laser printer OEMs provide toner cartridges with memory devices holding data relating to electrical and chemical properties or characteristics of the toner contained within the cartridge bodies. The electronics on these consumable cartridges are typically carried on circuit boards which include a plurality of terminals arranged on a rigid or flexible circuit board substrate. The terminals are adapted to engage corresponding electrical contact tabs or the like extending from the target printer housing.
However, in the past, there has been a problem with regard to electrical continuity being established between the contact pins 9 and the terminals 2-7 because of misalignment between the ink/toner cartridge and the printer. This is due in part because the terminals are provided in two separate rows on the circuit board 1. The use of two separate and distinct rows of terminals also makes the circuit board more expensive and difficult to manufacture. Other problems with this type of prior art circuit board is the arrangement of the power related terminals 5, 2 relative to the insertion direction of the board relative to the printer potentially causing a temporary shorting condition.
In order to provide an improvement over the circuit board 1 discussed above in connection with
This second prior art circuit board 10 is similar to the first prior art circuit board 1 discussed above in that it also includes two rows of spaced apart terminals. Thus, this board is expensive and difficult to manufacture and is prone to failure during use because of the persistent problem of potential misalignments between the various terminals on the circuit board and the corresponding contact pins of the associated printer. More particularly, slight misalignments between the contact pins on the printer and the terminals on the circuit device on a direction of insertion of the cartridge body into the printer can cause one or more registration errors resulting in an incomplete electrical circuit and thus, rendering the data in the memory unit to be useless.
Lastly,
Although the single row configuration shown in the prior art circuit 30 of
U.S. Pat. No. 6,727,116 teaches a miniature semiconductor device package including outer connectors that are located along at least one peripheral edge thereof and that extend substantially across the height of the peripheral edge. Each outer connector is formed by severing a conductive via that extends substantially through a substrate blank, such as a silicon wafer, at a street located adjacent to an outer periphery of the semiconductor device of the package. Assemblies of these devices may include the packages in a stacked arrangement without height-adding connectors. However, devices taught in the '116 patent are substantially die-sized with respect to each of the X, Y, and Z axes. Thus, outer connectors as shown and described in the '116 patent have no practical purpose in the macro level of a printed circuit board as described above in connection with the prior art circuit boards and in relation to the environment and embodiments of the present application. More particularly, the present application relates to the art of printed circuit boards and to products carrying the circuit boards such as ink and toner cartridges which are selectively installed into marking devices and removed therefrom when the ink or toner marking material is spent. Thus, the circuit boards of the present application include contacts for selective electromechanical connection with associated pins of a printer as the circuit board and the printer are moved relative to each other. Only die-sized semiconductor device packages are taught in the '116 patent and, therefore, the connectors taught there are not fit for establishing selective electromechanical connection between members which are movable relative to each other during normal use thereof. The connectors of the '116 patent are adequate for connecting members which are not movable relative to each other during normal use thereof and are simply too small to be used on a macro scale as between printed circuit boards and associated printing apparatus.
U.S. Pat. No. 5,773,854 teaches a semiconductor device including a configuration having an array of logic gates electrically connected with an array of input/output (I/O) circuit devices, and also electrically connecting the array of connector pads by which electrical connection with the semiconductor device may be effected. The array of logic gates is linearly continuous and is unbounded along at least a first axis through to boundaries imposed on edges of the semiconductor wafer. The arrays of I/O circuit devices and connector pads are disposed adjacent, and in one embodiment parallel, to the array of logic gates. The integrated circuit structures are customized by cutting a selected length from a strip-like portion of the array of logic gates. Thus, one or more connector pads may lie close to a cut edge of the array of logic gates. However, the '854 patent has no practical use on a macro scale such as in connection with printed circuit boards of the type described in the present application. Rather, the '854 patent teaches components on a micro scale such as on the semiconductor wafer scale wherein relative movement between the connector pads and other associated connector members does not occur during normal use thereof.
Accordingly, there is a need in the art for a printed circuit board for use with cartridges holding consumable materials for printing and for a method of manufacturing same which is inexpensive, easy to manufacture, and provides good electrical contact between the electronics carried on the circuit board and contact pins disposed in the target printer to ensure power, control, and data signal integrity after the circuit board and contact pins are moved into relative operative alignment with each other. It follows also that there is correspondingly a need for a cartridge with such a circuit board as well as a method for manufacturing such a cartridge with the circuit board.
The embodiments of the present application include and provide terminals arranged at an edge of a substrate of a printed circuit board for establishing selective electromechanical connection between cartridge and printer devices as the devices are moved into relative operative engagement during normal use thereof.
In accordance with aspects illustrated herein, there is provided a circuit board for use with a storage device for storing data relating to marking material consumed during a printing operation. The circuit board includes a plurality of terminals thereon arranged on the circuit board along one axis thereof. A first set of the plurality of terminals on the circuit board are provided for read/write operations of the storage device to modify the data relating to the marking material. A second set of the plurality of terminals on the circuit board are for communicating electrical power to the storage device. At least two of the first set of the plurality of terminals are arranged on the circuit board at two edges thereof.
In accordance with a further aspect, the plurality of terminals disposed on the circuit board are arranged in a single row with at least two of the first set of the plurality of terminals being located at the outermost ends of the single row.
In accordance with yet a further aspect, the first set of the plurality of terminals includes a data I/O terminal, a power supply terminal, a chip select signal terminal, a read/write control signal terminal, and a clock signal terminal wherein the data I/O terminal and the chip select signal terminal are located at the outermost ends of the row.
In accordance with a further aspect illustrated herein, a method of manufacturing a circuit board includes defining first and second circuits having, respectively, first and second terminals. A substrate is provided and the first and second circuits are formed on the substrate with the first and second terminals being conjoined at a conjoined area. The substrate, together with the first and second terminals, is cut through the conjoined area. The cutting forms a first circuit board from a first portion of the substrate and a second circuit board from a second portion of the substrate. The first circuit board of the first portion of the substrate carries the first circuit with the first terminal extending to an edge of the first circuit board defined by the cutting. Similarly, the second circuit board of the second portion of the substrate carrying the second circuit is formed with the second terminal extending to an edge of the circuit board defined by the cutting.
In accordance with a further aspect, the providing includes providing a rigid circuit board.
Still further, in the method, the defining of the first and second circuit boards includes defining a first circuit having a plurality of first terminals arranged in a single row and defining a second circuit having a plurality of second terminals arranged in a single row.
Still further, in accordance with another aspect, the defining includes defining first and second substantially identical circuits.
In accordance with a further aspect illustrated herein, a cartridge is provided for use with an associated marking device consuming marking material. The cartridge includes a housing defining a chamber configured to hold a quantity of an associated marking material, an outlet port for communicating the associated marking material from the chamber of the housing to the associated marking device, and a circuit board carried relative to the housing and including a storage device for storing data relating to the associated marking material consumed by the associated marking device. The circuit board includes a plurality of terminals thereon arranged on the circuit board along one axis thereof, a first set of the plurality of terminals being arranged on the circuit board for read/write operations of the storage device, a second set of the plurality of terminals being arranged on the circuit board for communicating electrical power to the storage space, and at least two of the first set of plurality of terminals being arranged on the circuit board at two edges thereof.
In accordance with yet a still further aspect, a method of manufacturing an apparatus for use with an associated marking device consuming marking materials provided. The method includes providing a circuit board, providing a cartridge, and mounting the circuit board in a position relative to the cartridge. The circuit board is provided in the method having a plurality of terminals thereon arranged on the circuit board along one axis thereof. A first set of the plurality of terminals are arranged on the circuit board and are for read/write operations of the storage device to modify the data relating to the marking material. A second set of the plurality of terminals are arranged on the circuit board for communicating electrical power to the storage device. At least two of the first set of the plurality of terminals are disposed on the circuit board at two edges thereof. The housing is provided in the method and defines a chamber configured to hold a quantity of the marking material. The cartridge includes an outlet port for communicating the marking material from the chamber of the housing to the associated marking device.
In accordance with a further aspect of the method, the step of providing the circuit board includes defining a plurality of circuits on a substrate and cutting the substrate to form a plurality of circuit boards, each having terminals extending two edges thereof.
These and other aspects and advantages of the methods and apparatus described and illustrated herein will become apparent to those of ordinary skill in the art upon a reading and understanding of the detailed description set out below.
Turning now to the figures wherein the showings are for purposes of describing the preferred embodiments only and not for limiting the invention,
A front face 44 of the circuit board carries a plurality of electrical contacts 46 including a first set of contacts 48 of the plurality of terminals arranged on the circuit board for executing read/write/control operations of an electronic storage device 43, and a second set of terminals 50 for communicating electrical power to the electronic storage device 43. It is to be appreciated that none of the contacts 46 are provided for or adapted to carry programming signals to or from the electronic storage device 43 for programming the device. Rather, all of the contacts 46 are for use during operation of the device and have no purpose during programming thereof.
Specifically, the plurality of electrical contacts 46 includes an input and output I/O terminal 51 for reading data from and writing data to a memory portion within the electronic storage device 43, a power supply terminal 52 for supplying power to the electronic device 43, a chip select terminal 53 for input of a chip select signal CS for selectively activating the electronic storage device 43, a ground terminal 54, a read/write terminal 55 for inputting read/write control signals W/R for the electronic storage device 43, a clock terminal 56 for inputting a clock signal CLK (a sync signal) for the storage device 43, and a ground terminal 57. The first set of terminals for providing the read/write/control operations include the I/O terminal 51, the chip select terminal 53, the read/write terminal 55, and the clock terminal 56. The second set of electrical contacts 50 for communicating electrical power to the storage device 53 includes the power supply terminal 52, and each of the ground terminals 54, 57.
It is to be appreciated that, in accordance with the preferred embodiment, the plurality of electrical contacts 46 form a single row 60 of terminals arranged on the printed circuit board 40 along a single axis 62 as shown. The axis 62 of the single row 60 is oriented in a direction transverse to a longitudinal axis 63 of the circuit board. As illustrated in the preferred embodiment, the longitudinal axis 63 extends in a direction parallel with an insertion direction of the circuit board 40 into an associated printer device in a manner as shown schematically in
In the method of 150 in
In
Next, in step 160, the gang circuit 76 and the substrate 70 are cut along the line 90 resulting in multiple single circuits 72, 74 carried on separate substrate portions 70a, 70b and formed substantially as illustrated in
As illustrated in
Next, in step 158, the gang circuit 110 is formed on the substrate 100 as illustrated in
The exemplary embodiments have been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the exemplary embodiment be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
This application is a continuation-in-part of U.S. application Ser. No. 10/990,634, filed Nov. 17, 2004, entitled “INK CARTRIDGE WITH SEMICONDUCTOR STORAGE DEVICE”, commonly owned and expressly incorporated herein by reference.
Number | Date | Country | |
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Parent | 10990634 | Nov 2004 | US |
Child | 11800732 | US |