The present invention relates to a clamp that connects end portions of tubular members.
Conventionally, as a clamp for connecting end portions of two tubular members, a clamp is known that includes two annular members rotatably connected, engages a male screw member disposed in an end portion of one of the annular members with an end portion of another of the annular members, and fastens and fixes the end portions of the two tubular members by screwing the male screw member.
However, with a conventional clamp, a male screw member must be disposed on an operator side to perform a fastening operation. Consequently, an operation of transferring the clamp to an opposite side to the operator side with respect to the tubular member, and opening the clamp on the opposite side and fixing the clamp to the two tubular members has been required. The conventional clamp has the above-mentioned operating difficulties when fixed to end portions of two tubular members.
On the other hand, a clamp coupling composed of two separated clamp hands is proposed (for example, refer to Patent Document 1). More specifically, there is proposed a clamp coupling, in which a rib portion having an opening in an end portion of each of two clamp hands is formed, the clamp coupling being fixed by a bolt member inserted into the opening and a nut member screwed on the bolt member.
Patent Document 1: Japanese Unexamined Patent Application Publication No. H8-14454
Here, with the clamp coupling disclosed in Patent Document 1, there was a problem in that, although an attaching operation thereof is easy, a fastening process of a bolt for connecting end portions of the two tubular members is difficult. More specifically, there is a problem in that, since a plurality of members is required for fastening the bolt, a preliminary operation for fastening the bolt is required. In addition, there is a problem in that, since there is a plurality of portion where the bolt is to be fastened, a plurality of fastening processes is required. Furthermore, there is a problem in that, since bolts are disposed close to and parallel to the tubular member, the tubular member interfered with the fastening operation of the bolt so that the operation of fastening the bold is difficult.
The object of the present invention is providing a clamp that can connect end portions of two tubular members by a simple operation.
The present invention relates to a clamp including: a support member; a first arm having an end pivotably supported by the support member; a second arm disposed to face the first arm, having an end pivotably supported by the support member; a first guide portion that is formed on the first arm on the support member side; a second guide portion that is formed on the second arm on the support member side; and a connection member including a first engaging member that engages with the first guide portion and a second engaging member that engages with the second guide portion, in which the connection member is movable away from or toward the support member while maintaining a distance between the first engaging member and the second engaging member, and the first guide portion and/or the second guide portion is formed to extend in a direction intersecting with a moving direction of the connection member.
In addition, it is preferable that the first guide portion and the second guide portion are each formed so that a distance therebetween in a direction vertical to the moving direction becomes greater with movement away from the support member; and in a case where the connection member moves away from the support member, the first arm and the second arm each pivotally move so as to approach each other.
In addition, it is preferable that the clamp further includes a connecting portion transfer means that transfers the connection member.
In addition, it is preferable that the connecting portion transfer means includes a female screw portion that is formed on the support member or on a member fixed to the support member, and a male screw portion that is screwed on the female screw portion, and has an end portion in contact with the connection member, and is configured so that the connection member is moved away from or toward the support member by rotating the male screw portion.
In addition, it is preferable that, in a clamp, in a state where a first tubular member with a circular flange formed in an end portion thereof and a second tubular member with a circular flange formed in an end portion thereof are disposed such that the flanges thereof face each other, the clamp connecting by covering outer peripheries of the two flanges with the first arm and the second arm, the first arm is formed in a curved shape corresponding to the flange and includes a first concave portion, which is formed on a side facing the second arm, and into which a part of the outer peripheries of the two flanges fits; and the second arm is formed in a curved shape corresponding to the flange and includes a second concave portion, which is formed on a side facing the first arm, and into which a part of the outer peripheral portion of the two flanges fits.
In addition, it is preferable that the connection member includes a third concave portion, which is formed on the connection member on an opposite side to the support member side, and into which a part of the outer peripheries of the two flanges fits.
In addition, in a state where the clamp connects the first tubular member and the second tubular member, it is preferable that a first end portion of the first arm on an opposite side to the support member side and a second end portion of the second arm on an opposite side to the support member side contact each other.
In addition, in a state where the clamp connects the first tubular member and the second tubular member, it is preferable that a first end portion of the first arm on an opposite side to the support member side and a second end portion of the second arm on an opposite side to the support member side are spaced apart from each other, and a ratio of a length of the outer peripheries of the two flanges disposed between the first end portion and the second end portion is no greater than 0.17 with respect to a length of the entire outer peripheries of the two flanges.
An object of the present invention is providing a clamp that can connect end portions of two tubular members by a simple operation.
An embodiment of the present invention is described hereinafter with reference to the drawings. First, a structure of a clamp 1 according to the present embodiment is described with reference to
As shown in
The clamp 1 is configured so that the connection member 11 can move away from and/or move toward the support member 3. The clamp 1 includes a screw mechanism as the connecting portion transfer means that allows the connection member 11 to move as described above. More specifically, the clamp 1 includes a female screw portion 13a (not shown) that is formed on a nut 13 fixed to the support member 3 and a male screw portion 15 that is screwed on the female screw portion 13a and of which an end portion contacts the connection member 11. In addition, a grip portion 17 for rotating the male screw portion 15 is disposed in an end portion of the male screw portion 15 on an opposite side to the connection member 11.
The support member 3 pivotably supports a first end of the first arm 5. In addition, the support member 3 pivotably supports a first end of the second arm 6. Portions of the support member 3 that pivotably support the first arm 5 and the second arm 6 respectively act as fulcrums for opening and closing action of the first arm 5 and the second arm 6 respectively. Furthermore, the nut 13 is fixed to the support member 3 on an opposite side to a side on which the first arm 5 and the second arm 6 are disposed. An opening (not shown), into which the male screw portion 15 that is screwed on the female screw portion 13a formed on the nut 13 is inserted, is formed in the support member 3. In other words, the male screw portion 15 is disposed on the support member 3 so as to penetrate the support member 3.
The first end of the first arm 5 is pivotably supported by the support member 3. Meanwhile, the second arm 6 is disposed to face the first arm 5 and the first end thereof is pivotably supported by the support member 3. The first arm 5 and the second arm 6 are each formed in a curved shape, such that sides facing each other are concave. More specifically, the first arm 5 and the second arm 6 are each formed in an arc-like shape along outer peripheries of the two flanges facing each other, to which the clamp 1 (described later) is to be attached.
In addition, as shown in
In addition, as shown in
As shown in
Speed of pivotal movement (opening and closing) of the first arm 5 and the second arm 6 is determined by angles between directions in which the first long hole 7 and the second long hole 8 extend respectively and the moving direction X. More specifically, in a case where the angles between the directions in which the first long hole 7 and the second long hole 8 extend respectively and the moving direction X is large, the speed of pivotal movement of the first arm 5 and the second arm 6 is large. In other words, the speed of opening and closing of the clamp 1 becomes greater in such a configuration. On the other hand, in a case where the angles between the directions in which the first long hole 7 and the second long hole 8 extend respectively and the moving direction X is small, the speed of pivotal movement of the first arm 5 and the second arm 6 is low. In other words, the speed of opening and closing of the clamp 1 becomes lower in such a configuration.
Here, length of each of the first long hole 7 and the second long hole 8 is determined by diameter of a flange for attaching, length of the support member 3 in a direction Y, angle between directions in which the first long hole 7 and the second long hole 8 extend respectively and the moving direction X, and the like.
The first pin member 9 is inserted into and engaged with the first long hole 7. In addition, the second pin member 10 is inserted into and engaged with the second long hole 8. The first pin member 9 and the second pin member 10 are metallic cylindrical members. The first pin member 9 is inserted into the first long hole 7 and transfer thereof is guided by the first long hole 7. The second pin member 10 is inserted into the second long hole 8 and transfer thereof is guided by the second long hole 8. The first pin member 9 and the second pin member 10 are fixed at both ends in the direction Y of the connection member 11.
The connection member 11 fixes the first pin member 9 and the second pin member 10 while maintaining a distance therebetween. The connection member 11 is configured to be movable in the moving direction X while maintaining a distance in the direction Y between the first pin member 9 and the second pin member 10.
An end portion of the male screw portion 15 contacts the support member 3 side of the connection member 11. As the male screw portion 15 is rotated, the end portion thereof moves in the moving direction X and moves the connection member that contacts the end portion 11 in the moving direction X. More specifically, the connection member 11 is moved toward X1 in the moving direction X away from the support member 3 by the male screw portion 15, and toward X2 in the moving direction X toward the support member 3 by the male screw portion 15.
In the clamp 1 in an open state shown in
On the other hand, in the clamp 1 in a closed state shown in
By rotating the grip portion 17, the clamp 1 can be shifted from the open state shown in
As shown in
The screw mechanism consists of: the female screw portion 13a of the nut 13 fixed to the support member 3; the rod-like male screw portion 15 that is screwed on the female screw portion 13a and whose rotational axis is disposed parallel to the moving direction X; and the grip portion 17 that is disposed at an end portion of the male screw portion 15 on an opposite side to an connection member 11 side.
The male screw portion 15 is rotated by rotating the grip portion 17. The nut 13, with the female screw portion 13a formed therein and on which the male screw portion 15 is screwed, is fixed to the support member 3, so that the length of the male screw portion 15 disposed between the support member 3 and the connection member 11 is changed by rotating the male screw portion 15 by way of the grip portion 17. In other words, by rotating the grip portion 17, an end portion of the male screw portion 15 moves in the moving direction X. That is, the connection member 11, with which an end portion of the male screw portion 15 is in contact, is moved in the moving direction X by rotating the grip portion 17.
Here, a virtual plane formed at a position of the grip portion 17, the virtual plane being vertical to a direction of a rotational axis of the male screw portion 15, essentially does not intersect with a tubular member (described later). In other words, the configuration is such that the tubular member does not interfere with a rotating operation of the grip portion 17. This allows a preferable rotating operation (fastening operation) of the grip portion 17. In addition, there is essentially no limitation regarding maximum diameter of the grip portion. The maximum diameter of the grip portion 17 is only required to be no less than a diameter of the male screw portion 15 and is not particularly limited; however, the maximum diameter is preferably in a range from the diameter of the male screw portion 15 to a length in a width direction of the clamp 1 in a state where the first arm 5 and the second arm 6 are closed. The maximum diameter of the grip portion 17 can be, for example, 32 mm to 50 mm from the viewpoint of operability and size reduction. Since the maximum diameter of the grip portion 17 can be great as described above, the rotating operation (fastening operation) can be performed more preferably.
Next, steps for connecting a first tubular member 501 and a second tubular member 502 by way of the clamp 1 are described with reference to
First, as shown in
Subsequently, the grip portion 17 is rotated in a state where the flanges 511 and 512 fit the third concave portion 22 formed on the connection member 11. By rotating the grip portion 17, an end portion of the male screw portion 15 is moved toward X1 in the moving direction X. More specifically, by rotating the male screw portion 15 by rotating the grip portion 17, the male screw portion 15 screwed on the female screw portion 13a formed on the nut 13 is drawn toward the connection member 11 so that a length thereof on the connection member 11 side becomes longer. As a result, the connection member 11 is pushed out and moved toward X1 in the moving direction X, as shown in
By moving the connection member 11 toward X1 in the moving direction X, the first pin member 9 and the second pin member 10 fixed to the connection member 11 are each moved toward X1 in the moving direction X while maintaining a distance therebetween. Since the first pin member 9 and the second pin member 10 are inserted into and engaged with the first long hole 7 and the second long hole 8 respectively, the first pin member 9 and the second pin member 10 are guided in a state of being inserted into the first long hole 7 and the second long hole 8 respectively.
Here, the first pin member 9 and the second pin member 10 respectively engaged with the first long hole 7 and the second long hole 8, which are formed so as to be spaced apart from each other as they approach X1 in the moving direction X, are moved toward X1 in the moving direction X while maintaining a distance therebetween, so that the first arm 5 and the second arm 6 are each pivotally moved so as to approach each other. More specifically, the first arm 5 and the second arm 6 are each pivotally moved so as to approach the outer peripheries of the flanges 511 and 512, as shown in
Thereafter, by further rotating the grip portion 17, the connection member 11 is further moved toward X1 in the moving direction X. As a result, the first arm 5 and the second arm 6 are each pivotally moved to further approach each other. The clamp 1 is then shifted to a closed state as shown in
As shown in
Next, in a case where the clamp 1 is attached to surround the outer peripheries of the flanges 511 and 512, a state of the first tubular member 501 and the second tubular member 502 is described hereinafter with reference to
First, as shown in
Second, as shown in
Third, by further rotating the grip portion 17, the third concave portion 22, the first concave portion 19 and the second concave portion 20 fit as far as base portions of the flanges 511 and 512, as shown in
As the first concave portion 19, the second concave portion 20, and the third concave portion 22 are thus disposed to fit as far as base portions of the flanges 511 and 512, the clamp 1 is strongly attached to the flanges 511 and 512. In this case, a force for narrowing a distance between the flanges 511 and 512 is applied to the flanges 511 and 512. This narrows a space formed at both ends of the center ring 515 and deforms the O-shaped ring 513 into an oval shape.
According to the present embodiment, the clamp 1 includes: the first arm 5 and the second arm 6 that are pivotably supported by the support member 3; the first long hole 7 and the second long hole 8 as guide portions that are formed in the first arm 5 and the second arm 6 respectively; and the connection member 11 provided with the first pin member 9 and the second pin member 10 engaging with the first long hole 7 and the second long hole 8 respectively, and is configured such that the first arm 5 and the second arm 6 are openable and closable by moving the connection member 11. In such a configuration, the clamp 1 is easily opened and closed by moving the connecting portion by means of a predetermined connecting portion transfer means. Therefore, end portions of tubular members can be easily connected by means of the clamp 1.
According to the present embodiment, since the first arm 5 and the second arm 6 can be opened and closed only by rotating the grip portion 17, an attaching operation and a fastening operation can be performed only from one side of the tubular members. This can easily attach and fasten the clamp 1 to the tubular members. Furthermore, since the clamp 1 can be attached and fastened to the tubular members only by rotating the grip portion 17, the attaching operation and the fastening operation of the clamp 1 can be performed with one hand. Such easy attaching and fastening can alleviate stress of an operator.
Moreover, according to the present embodiment, the operator can perform the fastening operation in a state facing a lateral face of the tubular members, when rotating the grip portion 17 is rotated. This improves operability of the clamp 1 in the fastening process.
In addition, according to the present embodiment, since the attaching operation and the fastening operation are performed in a state where the connection member 11 contacts and is positioned on a flange, the first arm 5 and the second arm 6 can be inhibited from being fastened in a state of being misaligned from the flange. This can easily attach and fasten the clamp 1 to an accurate position by a simple operation. This also can inhibit leakage and the like that can occur in a case where the arms are fastened in a misaligned state. This also can inhibit breakage of the flange and the clamp 1 that can occur in a case where the arms are fastened in a misaligned state.
Furthermore, according to the present embodiment, since the diameter of the grip portion 17 is essentially unlimited, the diameter of the grip portion 17 can be large. This can allow the operator to perform the fastening operation with a small force. Moreover, since the grip portion 17 can be formed in a size and a shape that suits a human hand, operability in the fastening operation can be further improved.
According to the present embodiment, unlike conventional clamps, since a force applied to the first arm 5 and the second arm 6 being fastened on a flange is not concentrated on a screw portion and the like, which can be easily broken, strength of the clamp 1 can be increased.
According to the present embodiment, since the clamp 1 can be attached to and detached from a flange by a simple operation as described above, the clamp 1 can be preferably used in a factory and the like where a maintenance operation is required.
A preferred embodiment of the present invention has been described above; however, the present invention is not limited thereto and can be carried out in various modes. In the present embodiment, the first long hole 7 and the second long hole 8 are described as a guide portion; however, the guide portion is not limited thereto and can be a concave portion. In this case, as an engaging member that engages with the concave portion, a protrusion formed on the connection member 11 can be exemplified.
In the present embodiment, the first long hole 7 and the second long hole 8 as guide members are each formed so that a distance therebetween in a direction Y vertical to the moving direction X becomes greater with movement away from the support member 3; however, the present invention is not limited thereto. The first long hole 7 and the second long hole 8 as guide members can be each formed so that a distance therebetween in a direction Y vertical to the moving direction X becomes smaller with movement away from the support member 3. In this case, contrary to a case of the clamp 1 in the present embodiment, when the connection member 11 moves away from the support member 3 (toward the tubular member), the arms are pivotally moved so that the clamp is shifted to an open state, and when the connection member 11 moves toward the support member, the arms are pivotally moved so that the clamp is shifted to a closed state.
In addition, in the present embodiment, the female screw portion 13a is formed on the nut 13 that is connected to the support member 3; however, the present invention is not limited thereto and the female screw portion 13a can be formed directly on the support member 3.
In addition, in the present embodiment, the grip portion 17 is fixed to an end portion of the male screw portion 15; however, the present invention is not limited thereto and the grip portion 17 can be made detachable. In this case, a single grip portion (member) can be used to fasten a plurality of clamps. Furthermore, since the grip portion 17 is detached in a state where the clamp 1 is fixed to a flange, space can be effectively used. Moreover, the clamp 1 can be reduced in cost.
In addition, in the present embodiment, an operator rotates the grip portion 17 disposed in an end portion of the male screw portion 15 for rotating the male screw portion 17; however, the present invention is not limited thereto. For example, the male screw portion 15 can be mechanically rotated by attaching a rotary drive device such as an electric drill to an end portion of the male screw portion 15.
In addition, in the present embodiment, a screw mechanism is used as a connecting portion transfer means; however, the present invention is not limited thereto. For example, a mechanism, a device and the like that can push the connection member 11 toward X1 in the moving direction X, such as a cylinder mechanism, can be used as a connecting portion transfer means.
In addition, in the present embodiment, a tip of the first arm 5 and a tip of the second arm 6 are formed to contact in a fastened state; however, the present invention is not limited thereto. For example, as shown in
Number | Date | Country | Kind |
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2007-169498 | Jun 2007 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/061512 | 6/25/2008 | WO | 00 | 12/24/2009 |