The invention relates to a clamping part for use in a cable connector assembly for electrical and/or optical cables.
In the field of entertainment electronics, stage technology and the transmission of optical and acoustic signals, as well as the supply of electrical power to consumers in these areas, very high demands are placed on the components used. These relate, on the one hand, to robustness, protection of the plug connections from dust, moisture and accidental disconnection, and also safety.
Cable connector assemblies for use with electrical and/or optical cables, involving both data and power supply, often have a modular design. They typically comprise a housing for receiving and protecting the contact elements for making electrical and/or optical contact with a complementary connector assembly. An at least partially radially compressible clamping part encompasses and clamps the cable. A clamping sleeve can be screwed onto the rear end of the housing, the action of which clamping sleeve causes all the aforementioned components of the cable connector assembly and the cable to be clamped together. This provides strain relief for the cable.
The clamping part for clamping the cable in the cable connector assembly is typically provided with at least one radially compressible section that encloses the cable and clamps the cable in the compressed state and a front edge region for resting against a housing of the cable connector assembly and/or a connector extension inserted therein. The rear section in this case is usually formed by a number of clamping tongues distributed around the circumference, which clamping tongues can preferably be elastically compressed in the radial direction.
For surface-mounted or flush-mounted boxes, as disclosed in EP 2744060 A1, for example, a strain relief part for use in the region of the cable entry is known in the art, which has clamping tongue-like formations. These are differently shaped, but the strain relief part is not radially compressible.
Clamping parts or strain relief parts with radially elastically deformable clamping tongues, all of which are identically designed, however, are disclosed in DE 202012101449 U1 or DE 102009042678 B3.
Nowadays, there is an increasing demand for cable connector assemblies structured in this way to be suitable for a wide range of applications, particularly with a single design that can cover a large range of cable diameters.
The object of the present invention is to overcome the disadvantages of the prior art and to provide a device by means of which a single clamping part in a cable connector assembly can clamp cables with different properties, specifically can cover a large range of cable diameters.
This object is achieved by a device having one or more of the features disclosed herein. Further features can be inferred from the description and the drawings.
The clamping part according to the invention is characterized by at least two different kinds of clamping tongues. This then leads to different properties of the various groups of clamping tongues, thereby allowing a plurality of different cable types to be securely clamped. This clamping part can be advantageously used in a cable connector assembly, as described above, but it can also be used on its own in other, including conventional, cable connector assemblies.
A preferred embodiment in this case is one in which each clamping tongue of a first group of clamping tongues is wider, at least at the end facing away from the clamping part, than the clamping tongues of a second group of clamping tongues. Advantageously, between every two clamping tongues of one group, there is a clamping tongue of another group, viewed in the circumferential direction. Where there are two different kinds of clamping tongues, each clamping tongue of a first group is therefore followed by a clamping tongue of the second group, and vice versa.
Another inventive embodiment is characterized in that the first clamping tongues widen as the distance from the front edge of the clamping part increases. Continuous widening is preferably provided in this case, in order to ensure even application over the entire range of movement of the clamping tongues without a sudden application of force on the neighboring clamping tongues.
These clamping tongues preferably have chamfered side edges. This means, particularly in the preferred case, that wherein the width increases as the distance from the central axis of the clamping part becomes radially greater, any additional clamping tongues arranged therebetween are compressed still further radially inwards and the effect of the reduction in diameter or the clamping action is thereby enhanced.
In order to improve the clamping action, the first clamping tongues preferably have a section at their end which is designed to exert a clamping action on a cable for form-fitting penetration of the cable jacket.
Another embodiment of the clamping part according the invention provides that the clamping tongues of a second group of clamping tongues are slightly narrower, as a result of which elastic deflection is facilitated and radial compression is easier or possible to a greater extent.
It is preferably provided in this case that the side edges of the clamping tongues of the second group run parallel to one another, preferably over their entire length.
In order to improve the clamping action of the clamping tongues in the second group, a region designed to increase the holding effect on the cable extends from the outer end of the clamping tongues almost to the inner end thereof.
In order to be able to cover a wide range of cable diameters with the clamping part according to the invention, in a preferred embodiment of the invention the clamping part is characterized in that when the clamping tongues are aligned with the front edge region, the clearance width between the ends of the clamping tongues is between 70 and 95% of the diameter of the clamping part, and when the clamping tongues are compressed to the maximum, wherein the first clamping tongues are adjacent to one another, the clearance width between the ends of the clamping tongues, preferably between the clamping tongues of the second group, is between 10 and 40% of the diameter of the clamping part.
The clamping part according to the invention is preferably used in a cable connector assembly for electrical and/or optical cables, involving both data and power supply. These assemblies often have a modular structure and typically include, in addition to the clamping part for clamping the cable, a housing for receiving and protecting the contact elements for making electrical and/or optical contact with a complementary connector assembly, and also a clamping sleeve screwed onto the rear end of the housing. By their action when making the screw connection to the housing, all the aforementioned components of the cable connector assembly and the cable are clamped to one another, providing strain relief for the cable.
A cable connector assembly of this kind preferably also has a tightening sleeve, the length of which tightening sleeve is less than that of the clamping sleeve and which is coaxially slipped over at least a portion of the clamping sleeve, and a unidirectional lock between the clamping sleeve and the tightening sleeve, which prevents a relative rotation of the tightening sleeve and the clamping sleeve beyond a certain extent in the tightening direction of the threaded connection between the clamping sleeve and the housing. As a result, during manual rotation of the tightening sleeve, the lock engages after a certain circumferential play, and during further rotation of the tightening sleeve, the clamping sleeve lying thereunder is also carried along and rotated to establish the threaded connection to the housing. If necessary, similarly to a ratchet arrangement, the tightening sleeve can be turned back and forth multiple times, always within the same angular range, to tighten the threaded connection, and this simplifies the assembly of the cable connector assembly still further. However, when the tightening sleeve is rotated in the opposite direction, the lock does not engage and the tightening sleeve turns freely without engaging the threaded connection in the loosening direction.
The device in this case, having a tried-and-tested and functionally secure structure, is preferably characterized by a serrated lock or toothed lock between the clamping sleeve and the tightening sleeve, wherein a guide having at least one long, flat flank and at least one steep flank pointing in the opening direction of the threaded connection between the clamping sleeve and the housing is formed on either the tightening sleeve or the clamping sleeve, and a locking pawl with a substantially complementary shape is formed on the other component.
A preferred embodiment of the invention involves changing the height of the guide and the locking pawl in a direction parallel to the axis of rotation of the clamping sleeve and the tightening sleeve. This allows for a construction of the arrangement of the clamping sleeve and the tightening sleeve that has a minimum dimension in the radial direction.
An advantageous embodiment of the invention is further characterized in that the length of the locking pawl accounts for only a fraction of the length of the guide. A preferred variant involves the length of the locking pawl being at most 10% of the length of the guide.
In terms of production, a particularly advantageous embodiment is one in which the guide is formed on the clamping sleeve and the locking pawl is formed on the tightening sleeve.
However, since there is sometimes a need to take apart the cable connector assembly secured against manual disassembly, and to allow this to be carried out by means of a tool, another feature of the invention is that the rear edge of the clamping sleeve lying opposite the thread projects beyond the rear edge of the tightening sleeve, and has engagement points for a tool to apply torque to the clamping sleeve.
Particularly favorable in this case is an embodiment of the invention in which the engagement points are formed by at least one pair of flat surfaces which are parallel to one another and are arranged opposite one another with respect to the longitudinal central axis of the clamping sleeve. In this way, torque can be applied to the clamping sleeve by means of a wrench or similar tools, either to release the threaded connection altogether and be able to disassemble the cable connector assembly, or also to be able to tighten the threaded connection using a precisely defined torque without risking damage to the lock and the corresponding components.
Particularly preferable in this case is an embodiment in which the width of the flat surfaces in the direction of the longitudinal central axis ranges between 1 mm and 10 mm. A width between 3 mm and 6 mm is preferably chosen. A secure engagement point for the tool and an adequate contact area for applying the required torque are thereby guaranteed.
Another advantageous embodiment of the invention is characterized by a stop that limits the movability of the tightening sleeve in respect of the rear edge of the clamping sleeve. This ensures that the tightening sleeve cannot slip off the clamping sleeve or be accidentally pushed down.
A specific and structurally easy-to-produce embodiment of a safeguard of this kind preventing the removal of the tightening sleeve is provided according to the invention by a projection of the rear edge of the clamping sleeve that extends over at least part of the circumference, wherein the radial extent of the projection is greater than the inner diameter of a rear opening of the tightening sleeve.
In this case, an embodiment is preferred in which the radial extent of the circumferential projection diminishes towards the rear end. This makes it easier for the cable connector assembly to be put together, in that the tightening sleeve can be slid onto the clamping sleeve from behind and pushed over the edge region of the clamping sleeve with slight elastic expansion of its rear edge region.
In order to compensate for play between the clamping sleeve and the tightening sleeve, an advantageous embodiment of a cable connector assembly according to the invention is characterized by at least one protrusion on the outside of the clamping sleeve, which protrusion bridges the space between the clamping sleeve and the tightening sleeve at least for the most part. This reduces the extent to which the clamping sleeve and the tightening sleeve strike against one another during movements of the cable connector, as may occur, for example, when it is used as a speaker connector, on account of the vibrations. The protrusions preferably completely bridge the space between the two coaxial sleeves, thereby completely eliminating any rattling or clattering too.
In order to prevent unintended loosening of the threaded connection between the clamping sleeve and the housing during vibrations of the cable connector assembly, another advantageous embodiment of the invention is characterized by a unidirectional lock between the clamping sleeve and the clamping part. This is designed in such a manner as to prevent relative rotation of the clamping sleeve and the clamping part in the opening direction of the threaded connection between the clamping sleeve and the housing.
For this purpose, a preferred embodiment provides a form-fit lock or toothed lock between the clamping sleeve and the tightening sleeve, wherein at least one detent is formed on either the tightening sleeve or the clamping sleeve, and at least one locking pawl is formed on the other component.
Particularly advantageous in relation to force distribution, and therefore mechanical stability, is an embodiment according to the invention having multiple, preferably three, sawtooth-shaped locking pawls with short flanks facing in the opening direction of the threaded connection between the clamping sleeve and the housing distributed over the circumference.
To better understand the invention, it is explained in greater detail with reference to the following figures.
The figures each show as a greatly simplified, schematic representation:
It should be noted to begin with that in the differently described embodiments, identical parts are provided with identical reference signs or identical component names, wherein the disclosures contained in the overall description can be applied analogously to identical parts with identical reference signs or identical component names. Also, the positional indications chosen in the description, such as top, bottom, side, etc., are based on the immediately described and depicted figure, and these positional indications should be transferred analogously to the new position in the event of a change in position.
A connector extension 2 projects forwards from a housing 1 to a complementary connector not shown here. The contact elements for making electrical and/or optical contact with a complementary connector arrangement are arranged in a protected manner within the connector extension 2. The housing 1 preferably includes an unlocking slide 20 for releasing a preferably provided locking mechanism with the complementary connector. The rear section of the cable connector assembly is formed by an assembly consisting of a clamping sleeve 3 and a tightening sleeve 4 slid on coaxially thereto. The cable K exits from the rear end of the cable connector assembly.
As shown in the exploded view in
The cable connector assembly according to the invention typically further comprises a clamping part 10, often also referred to as a collet. The clamping part 10 is slipped onto the cable K, either in the longitudinal cable direction or, if there is a longitudinal slot, also from a radial direction, and rests against the housing 1 and/or the connector extension 2 inserted therein with its front edge region 11. The rear section of the clamping part 10 in the embodiment according to the invention is formed by a number of clamping tongues 12 distributed around the circumference, which clamping tongues can preferably be elastically compressed in the radial direction, in order to clamp the cable K passing through between them. The radial compression of the differently designed clamping tongues 12 occurs when the clamping sleeve 3 is slipped on and when the threaded connection is established between the housing 1 and the clamping sleeve 3. During this process, all the aforementioned components of the cable connector assembly and the cable are clamped together, ensuring precise positioning of the components and strain relief for the cable K.
A sealing cuff 13 is arranged at the rear end of the cable connector assembly, preferably in the region of the rear edge of the clamping sleeve 3, through which the cable K exits the cable connector assembly.
Three locking pawls 14 which are part of a form-fit lock or toothed lock between the clamping sleeve 3 and the clamping part 10 are arranged in the longitudinal section of the clamping sleeve 3 which comes to rest in the region of the clamping tongues 12 when the housing 1 and clamping sleeve 3 are screwed to one another. Three locking pawls 14 of this kind or similar, radially inwardly facing projections are preferably provided on the inside of the clamping sleeve 3, preferably evenly distributed around the circumference. Viewed in the circumferential direction, they have a sawtooth-like shape, wherein their short flanks face in the opening direction of the threaded connection between the clamping sleeve 3 and the housing 1. The lateral edges of the clamping tongues 12 of the clamping part 10 each form a catch against which the locking pawls 14 can rest with their short flanks, thereby providing the corresponding part of the unidirectional lock between the clamping sleeve 3 and the clamping part 10, which prevents a relative rotation of the clamping sleeve 3 and the clamping part 10 in the opening direction of the threaded connection between the clamping sleeve 3 and the housing 1 and thereby secures this threaded connection to prevent accidental loosening. In the opposite direction, through the application of force, the locking pawl 14 with a long flank, viewed relatively to the short flanks resting against the clamping tongues 12, can be pressed over the edges of said clamping tongues 12 and the threaded connection thereby tightened. The positioning of locking pawls and catches on the clamping sleeve and clamping part could also be selected in reverse, as described above.
In the side views of the clamping sleeve 3 according to the invention in
At the rear edge of the clamping sleeve 3, a projection 16 of the rear edge of the clamping sleeve 3 is provided that extends over at least part of the circumference. At least at some points along the circumference, preferably over the entire circumference of the clamping sleeve 3, the radial extent of this projection 16 is greater than the inner diameter of a rear opening of the tightening sleeve 4, and it thereby holds the tightening sleeve 4 in the coaxial position slipped onto the clamping sleeve 3 and ensures that the tightening sleeve 4 cannot accidentally slide off or be removed from the clamping sleeve 3. The projection 16 forms a rear, limiting stop 16a for the tightening sleeve 4.
In this case, the projection 16 is designed in such a manner, however, that its radial extent decreases towards the rear end and thereby makes it easier to slide the tightening sleeve 4 onto the clamping sleeve 3, wherein at least the rear edge region of the tightening sleeve preferably easily widens elastically.
At least one engagement point 17 for a tool 17 is arranged at the projection 16 on the rear section of the clamping sleeve 3 extending beyond the tightening sleeve 4. A torque can thereby be applied to the clamping sleeve 3, even if this should not be possible purely manually on account of the dimensions of the projection 16. At least two engagement points 17 are preferably created in the form of at least one pair of flat surfaces lying in the longitudinal direction parallel to the central plane of the clamping sleeve 3, which flat surfaces are arranged parallel to one another and opposite one another with respect to the longitudinal central axis A of the clamping sleeve 3. Typically, the flat surfaces have a width of between 1 mm and 10 mm in the direction of the longitudinal central axis, preferably a width of between 3 mm and 6 mm is chosen.
A form-fit lock or toothed lock is also advantageously used between the clamping sleeve 3 and the tightening sleeve 4. In this case, at least one locking pawl 18 of the tightening sleeve 4 engages with the guide 15 of the clamping sleeve described above in the locking direction, as can be seen in
As can be seen by comparing
On the outer surface of the tightening sleeve 4, grip surfaces 19 are provided at the circumferential positions of the locking pawls 18 or, if the guide 15 is provided on the inside of the tightening sleeve 4, at the locations of the steep flanks 15b, said grip surfaces 19 ensuring better handling of the tightening sleeve 4 due to the material and/or structuring. In addition, they indicate to the user the position of the locking pawls 18 or of the corresponding sections of the guide 15 that should advantageously be radially compressed during handling, in order to prevent the locking pawl 18, or the steep flank 15b, from slipping or jumping, thereby securely driving along the clamping sleeve 3 lying thereunder during rotation of the tightening sleeve 4.
In order to assemble the cable connector arrangement according to the invention, the tightening sleeve 4 is advantageously gripped on the grip surfaces 19 and rotated in the tightening direction of the threaded connection between the threads 5 and 6 of the housing 1 and the clamping sleeve 3. If necessary, after overcoming the play or a circumferential distance between the steep flank 15b of the groove 15 and the locking pawl 18 of the components lying opposite, namely the housing 1 and the clamping sleeve 3, the clamping sleeve 1 is driven along by the tightening sleeve 4 and the threaded connection is tightened. If desired, the tightening sleeve 4 can be rotated back and forth multiple times, always within the same angular range, in a similar manner to a ratchet arrangement, in order to tighten the threaded connection, which makes the cable connector arrangement even easier to assemble.
When the tightening sleeve 4 is rotated in the opposite direction, in the circumferential direction to release the threaded connection between the housing 1 and the clamping sleeve 3, the lock explained above does not engage and the tightening sleeve 4 spins freely without applying force to the threaded connection in the tightening direction. The locking pawl 18 of the tightening sleeve 4, for example, slides along the flat, long flank 15a of the guide in this case, without exerting a torque on the clamping sleeve 1 in the circumferential direction. The tightening sleeve 4 is shifted backwards only slightly in this case in the direction of the longitudinal axis A of the clamping sleeve 3, until the end of the flank 15a is reached, and the locking pawl 18 can then slide back to the front along the steep flank 15a.
A preferred embodiment of the invention includes at least one projection 21 on the outer surface of the clamping sleeve 3 as play compensation between the clamping sleeve 3 and the tightening sleeve 4, which projection 21 bridges the space between the clamping sleeve 3 and the tightening sleeve 4, at least for the most part. The projections 21, which, as relatively short or relatively long webs, are preferably oriented in the longitudinal direction of tightening sleeve 3, preferably bridge the space between the two coaxial sleeves 3, 4 entirely. The projections 21, which may also be in other forms, for example in the form of nubs or small circular webs, could also be arranged on the inside of the tightening sleeve 4. Positioning the projections 21 on both components 3, 4 is also possible, as long as the groups on the sleeves 3, 4 lying opposite one another are spaced apart from one another axially to avoid hindering the relative movement of the tightening sleeve 4 and the clamping sleeve 3. Two projections 21 are preferably arranged on the clamping sleeve 3 and, in terms of geometry and function, form an enveloping outer contour U with a substantially elliptical shape (see
The clamping part 10, which is particularly advantageous for the cable connector arrangement according to the invention, but also in other kinds of connectors, is shown in
It preferably has two different kinds of clamping tongues 12, although other different kinds are also conceivable. Each clamping tongue 12a in a first group of clamping tongues 12 is wider than the clamping tongues 12b in the second group, at least at the front end facing away from the front edge 11 of the clamping part 10. The first clamping tongues 12a preferably widen continuously for this purpose as the distance from the front edge 11 of the clamping part 10 gets greater. The clamping tongues 12a in the first group are preferably beveled on their side edges, in such a manner that the width of the clamping tongues 12a decreases towards the longitudinal central axis of the clamping part 10. This beveling, which exerts a wedge effect on the adjacent clamping tongues in each case, preferably clamping tongues 12b in a second group of clamping tongues, during radial compression when screwing the housing 1 and clamping sleeve 3 of the cable connector arrangement, can also be provided for clamping tongues 12 with a constant width.
The clamping tongues 12 preferably of both groups typically have a section, mainly at the outermost end, which can exert a substantial clamping action on the cable K or can penetrate the cable jacket in a form-fitting manner or can deform said cable jacket.
The clamping tongues 12b of the second group are configured to be slightly narrower and their edges are typically parallel to one another over the entire length of the clamping tongues 12b. The clamping tongues 12b of the second group of clamping tongues 12 may be beveled on their side edges, in such a manner that the width of the clamping tongues 12b increases towards the longitudinal central axis of the clamping part 10. A region that is transversely ribbed or similarly structured to increase the holding effect on the cable K and ensures a high clamping effect by increasing friction or through the form-fitted, at least partial penetration of the cable jacket, extends from the outer end of the clamping tongues 12b of the second group almost to the inner end.
Viewed in the circumferential direction, a clamping tongue 12b of one group advantageously lies between two clamping tongues 12a of another group. Where there are two different kinds of clamping tongues 12, as in the exemplary embodiment shown, each clamping tongue 12a of a first group is followed by a clamping tongue 12b of the second group, and vice versa. Other sequences are also conceivable, such as two clamping tongues of one group flanked by clamping tongues of the second group, or alternating groupings always of two clamping tongues of each different group, etc.
In
In contrast,
As can also be seen from
While the embodiment described hitherto and shown in
In addition to the embodiments explained above with fixed structures for the lock, constructions are also conceivable in which a tool does not act on the clamping sleeve 3 itself, but in which a locking element between the clamping sleeve 3 and the tightening sleeve 4 can be brought into a position by means of a tool that allows for a non-rotatable, possibly temporary coupling between the clamping sleeve 3 and the tightening sleeve 4. For example, by means of a pin or a screwdriver that can be inserted into a preferably axial opening of the cable connector arrangement, an inner locking pin could be displaced or a locking pawl pivoted, which connect the clamping sleeve 3 and the tightening sleeve 4 in a non-rotatable manner.
The exemplary embodiments show possible variants, wherein it should be noted at this point that the invention is not limited to the specifically illustrated variants, but instead various combinations of the individual variants among themselves are also possible, and this ability to vary is within the capability of those skilled in the art in this field of expertise based on the teachings of the present invention.
The scope of protection is determined by the claims. However, the description and the drawings should also be used to interpret the claims. Individual features or combinations of features from the various exemplary embodiments shown and described can represent independent inventive solutions in themselves. The object underlying the independent inventive solutions can be inferred from the description.
All statements regarding ranges of values in this description are to be understood as encompassing any and all sub-ranges, e.g. the range from 1 to 10 is to be understood as encompassing all sub-ranges starting from the lower limit of 1, or more, and ending at an upper limit of 10, or less, e.0
For clarity, it should finally be noted that in order to provide a better understanding of the structure, elements have in some cases been shown not to scale and/or enlarged and/or reduced in size.
| Number | Date | Country | Kind |
|---|---|---|---|
| A5042/2021 | May 2021 | AT | national |
This application is a 371 National Phase of International Application No. PCT/EP2022/061201, filed Apr. 27, 2022, which claims priority from Austrian Patent Application No. A50402, filed May 21, 2021, both of which are incorporated herein by reference as if fully set forth.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2022/061201 | 4/27/2022 | WO |