Information
-
Patent Grant
-
6283330
-
Patent Number
6,283,330
-
Date Filed
Wednesday, August 25, 199925 years ago
-
Date Issued
Tuesday, September 4, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- S. C. Johnson Commercial Markets, Inc.
-
CPC
-
US Classifications
Field of Search
US
- 222 1851
- 222 4815
- 222 1811
- 222 1451
- 222 1457
- 222 325
-
International Classifications
-
Abstract
A dilution control system for diluting a first fluid with a second fluid and dispensing diluted fluid is disclosed. The dilution control system includes a bottle that is adapted for receiving a quantity of the first fluid. A valve insert is disposed in the opening of the bottle and includes at least one valve for controlling the flow of the first fluid from the bottle and an air vent. The dilution control system further includes a dispenser assembly having a body with at least one mixing chamber for receiving quantities of the first and second fluids and dispensing the diluted fluid, a platform for engaging and supporting the bottle on the body while dispensing the first fluid into the chamber, and a manifold assembly for dispensing the second fluid into the chamber and for actuating the valve and the air vent of the valve insert. The manifold assembly actuates the valve and the air vent for allowing the first fluid to flow into the mixing chamber only while dispensing the second fluid into the chamber. The dilution control system is especially useful for diluting and dispensing concentrated chemical cleaning fluids.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates generally to dilution control systems, and more particularly to systems for diluting and dispensing concentrated chemical cleaning fluids. The dilution control system of the present invention includes a container of chemical cleaning fluid releasably mounted to a plastic dispensing structure, which is in fluid communication with a water source. The dispensing structure includes an externally actuated switch for activating a mechanism in the dispensing structure that permits release of the chemical cleaning fluid from the container. When the switch is actuated, a diluted aqueous solution of the chemical cleaning fluid flows out of the dispensing structure at about the same time that water flows into the dispensing structure. The diluted aqueous solution can then be received in a bottle or a bucket for use, e.g. in cleaning targeted surfaces such as floors and bathroom fixtures.
2. Background
Dilution control systems are commonly used in the sanitary maintenance industry for diluting and dispensing concentrated chemical cleaning fluids. Such systems allow sanitary maintenance personnel to take advantage of the economies that can be derived from purchasing chemical cleaning fluids in concentrated form, and then diluting and dispensing the cleaning fluids at the locations where they are needed. It is therefore important that dilution control systems dilute and dispense the cleaning fluids accurately, thereby achieving a desired chemical concentration for cleaning purposes and avoiding wasteful overuse of the concentrated chemical cleaning fluid.
Further, because concentrated chemical cleaning fluids are often harmful to sanitary maintenance workers when they come into direct contact with the fluid products, it is also important that dilution control systems dilute and dispense the cleaning fluids safely, thereby eliminating any unwanted dispersion or spillage of the concentrated and/or diluted cleaning fluids. Finally, because sanitary maintenance workers as a group typically have a range of skill levels, from highly skilled sanitary maintenance engineers to unskilled custodial workers, it is important that dilution control systems are convenient and easy-to-use, thereby avoiding any complicated measurements and/or operating procedures.
Various systems have been used for dilution control in the sanitary maintenance industry. Several such dilution control systems are sold by The BUTCHER™ Company (“BUTCHER”), Marlborough, Mass., USA. For example, BUTCHER sells the PIPELINE® concentrate bottle, which has a built-in measuring chamber for accurately dispensing measured quantities of concentrated chemical cleaning fluids for subsequent dilution. Further, BUTCHER sells the KDS™ keg delivery system, which includes measured quantities of concentrated chemical cleaning fluid for subsequent dilution in a multi-gallon keg.
Although the PIPELINE® concentrate bottle and the KDST™ delivery system have both been successfully used for accurately, safely, and conveniently diluting and dispensing concentrated chemical cleaning fluids, these dilution control systems have a drawback in that they are primarily useful for low volume cleaning applications.
BUTCHER also sells the COMMAND CENTER® dilution control system, which utilizes a venturi effect for drawing concentrated chemical cleaning fluids into a flow of water. Specifically, the COMMAND CENTER® dilution control system includes an eductor, which has a thin tube with a hole in its side. Water flowing through the tube creates a vacuum at the hole, which draws the concentrated chemical cleaning fluid into the tube. The eductor also includes tips with various sized holes for controlling the amount of concentrated chemical cleaning fluid that is drawn into and diluted by the water flow. Accordingly, a desired concentration of chemical cleaning fluid can be quickly and easily dispensed into a bottle or a bucket for subsequent use.
Although the COMMAND CENTERS® dilution control system has also been successfully used for safely and conveniently diluting and dispensing concentrated chemical cleaning fluids in high volume cleaning applications, using the venturi effect to draw a concentrated chemical cleaning fluid into a water flow for dilution purposes sometimes does not provide the desired level of accuracy.
In U.S. Pat. No. 5,425,404 (“the '404 patent”) issued Jun. 20, 1995, to Dyer, a gravity-feed fluid dispensing system for dispensing a fluid and for mixing the fluid with another fluid is described. In accordance with that disclosure, the fluid dispensing system includes a bottle containing a quantity of fluid, which is inverted and engaged with the dispenser assembly. The fluid dispensing system is constructed so that the bottle is opened to allow the fluid to flow through the system when the bottle is engaged with the system, and to close the bottle when the bottle is not engaged with the system. A second fluid, e.g., water, may be introduced into the system and mixed with the first fluid, e.g., a concentrated chemical cleaning fluid, in a controlled manner to dilute the first fluid.
However, the dispensing system described in the '404 patent also has some drawbacks. For example, that dispensing system uses rotational manipulation of the bottle containing the concentrated chemical cleaning fluid to activate fluid flow from the bottle. Custodial workers must therefore completely rotate the bottle to an “on” or “open-flow” position for diluting and dispensing the concentrated chemical cleaning fluid, and then completely rotate the bottle to an “off” or “top-flow” position for preventing any further unwanted flow of the cleaning fluid from the bottle. However, custodial workers, especially those with low skill levels, may fail to rotate the bottle back to the stop-flow position after dispensing the cleaning fluid, thereby causing the cleaning fluid to leak from the inverted bottle. The dispensing system described in the '404 patent therefore lacks the high level of convenience required by today's sanitary maintenance workers.
It would therefore be desirable to have a dilution control system that can be used for accurately, safely, and conveniently diluting and dispensing concentrated chemical cleaning fluids. Such a system would be suitable for use in high volume cleaning applications. It would also be desirable to have a dilution control system that prevents overuse and/or leakage of concentrated chemical cleaning fluids from the system.
SUMMARY OF THE INVENTION
The foregoing and other drawbacks of the prior art have been overcome by a dilution control system according to the present invention. In a preferred embodiment, the dilution control system includes a bottle adapted for receiving a quantity of a first fluid. The bottle has at least one first valve disposed in an opening thereof for controlling the flow of the first fluid from the bottle, where the first valve is biased to a closed position. The dilution control system also includes a dilution and dispenser assembly for supporting the bottle while diluting and dispensing the first fluid. The dilution/dispenser assembly includes a body having at least one fluid collector with a receiving opening and a dispensing opening; a top platform for engaging and supporting the bottle on the body with the opening of the bottle being directed downward in registration with the receiving opening of the fluid collector; and, a manifold assembly including at least one inlet for receiving a second fluid, at least one outlet in fluid communication with the inlet, the outlet being directed downward in registration with the receiving opening of the fluid collector, at least one actuator in fluid communication with the inlet for moving the first valve disposed in the opening of the bottle to an open position, the actuator being triggered by the second fluid flowing through the manifold assembly, and at least one second valve for controlling the flow of the second fluid from the inlet to both the outlet and the actuator, the second valve being biased to a closed position and shiftable to an open position.
A water valve control mechanism is provided for allowing a human operator to shift the second valve in the manifold assembly to the open and the closed positions. Further, a latch is provided for mating and engaging the bottle with the top platform of the dilution/dispenser assembly. Still further, the first valve disposed in the opening of the bottle is incorporated in a valve insert, which preferably further includes an air vent.
When the second valve is shifted to the open position, the second fluid can flow from the inlet to the outlet of the manifold assembly and into the fluid collector. Further, the second fluid can trigger the actuator, thereby causing the first fluid in the bottle to flow into the fluid collector and be mixed with the second fluid for subsequent dispensing of diluted fluid through the dispensing opening of the fluid collector. Advantageously, the dilution control system permits the first fluid to flow from the bottle only when the second fluid is flowing through the manifold assembly, thereby virtually eliminating inadvertent overuse and leakage of the first fluid. For example, the first fluid may be concentrated chemical cleaning fluid and the second fluid may be water.
Still further objects and advantages will become apparent from a consideration of the ensuing description and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be better understood by reference to the following more detailed description and accompanying drawings in which
FIG. 1A
is an isometric view of a dilution control system in accordance with the present invention;
FIG. 1B
is an exploded view of the dilution control system of
FIG. 1A
showing a top platform portion and a lower housing;
FIG. 1C
is an isometric view of the top platform portion of a dilution control system in accordance with the present invention;
FIG. 1D
is an isometric view of the top platform showing a water manifold assembly disposed therein according to the present invention;
FIG. 2
is an exploded view of the lower housing of the dilution control system showing a fluid collector and an exploded view of a water valve control mechanism in accordance with the present invention;
FIG. 3
is an exploded view of a portion of the top platform showing a latch for mating and engaging with a bottle of concentrated fluid according to the present invention;
FIG. 4
is an exploded view of a portion of the water manifold assembly in accordance with the present invention;
FIG. 5
is an exploded view of another portion of the water manifold assembly according to the present invention;
FIG. 6A
is a top plan view of part of the water manifold assembly shown in
FIG. 5
;
FIG. 6B
is a cross-sectional view of the part of the water manifold assembly shown in
FIG. 6A
;
FIG. 7A
is an isometric view of a valve insert in accordance with the present invention;
FIG. 7B
is an isometric view of the valve insert showing a pair of chemical valves and an air vent according to the present invention;
FIG. 8
is an exploded view of the valve insert shown in
FIG. 7A
;
FIG. 9A
is an isometric view of the bottle of concentrated fluid in accordance with the present invention;
FIG. 9B
is a top plan view of the bottle shown in
FIG. 9A
; and
FIG. 9C
is a detail view of the bottle shown in FIG.
9
B.
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1A
shows a dilution control system
100
in accordance with the present invention. The dilution control system
100
includes a top platform
110
as shown in
FIGS. 1B
,
1
C and
1
D. The top platform
110
encloses a water manifold assembly
200
(see
FIGS. 1B
,
1
D,
4
,
5
,
6
A, and
6
B), which is coupled to the top platform
110
and is in fluid communication with a water source (not shown). The dilution control system
100
also includes a lower housing
120
as shown in FIG.
2
. The lower housing
120
encloses a fluid collector
280
and a water valve control mechanism
290
.
The dilution control system
100
is advantageously used with a bottle
150
(see
FIGS. 9A through 9C
) having a valve insert
170
(see
FIGS. 7A
,
7
B, and
8
) disposed therein. The bottle
150
contains, e.g., concentrated chemical cleaning fluid (not shown) or other fluid that is to be diluted using the dilution control system
100
for subsequent use by a system operator (not shown), who may be an unskilled custodial worker. Accordingly, when the bottle
150
is fully engaged with the dilution control system
100
as described below, the water valve control mechanism
290
, the water manifold assembly
200
, and the fluid collector
280
work in concert to dilute the concentrated chemical cleaning fluid contained in the bottle
150
with water from the water source. The system operator may then use the diluted chemical cleaning fluid for cleaning targeted surfaces such as floors, lavatory facilities, or the like.
The bottle
150
has at least one key
152
radially projecting outwardly from the neck (not numbered) of the bottle
150
(see FIG.
9
B and
9
C). The key
152
is received in a corresponding keyway
112
extending outwardly from a receiving opening
118
(see
FIG. 1C
) in the top platform
110
as the bottle
150
is inverted and then engaged with the dilution control system
100
. Further, the bottle
150
becomes fully engaged with the dilution control system
100
when at least one latch
114
(see
FIGS. 1C and 3
) operatively coupled to the top platform assembly
110
mates and engages with a ridge
115
(see
FIGS. 9B and 9C
) formed in the neck of the bottle
150
. A button
116
(see
FIGS. 1C
,
1
D, and
3
) operatively coupled to the top platform assembly
110
and the latch
114
can be used for quickly disengaging the bottle
150
from the latch
114
, thereby enabling the system operator to remove the bottle
150
from the top platform
110
of the dilution control system
100
.
The keying features
152
on the bottle
150
advantageously allow the user to properly orient the bottle
150
with the valve insert
170
relative to the dilution control system
100
. Specifically, the keying features
152
cause the valve insert
170
disposed in the opening (not numbered) of the bottle
150
to be properly oriented with bottle valve levers
202
and
204
(see
FIG. 1D
) coupled to the water manifold assembly
200
, thereby ensuring that the bottle valve levers
202
and
204
properly mate with the valve insert
170
during operation of the dilution control system
100
.
More specifically, the bottle valve lever
202
simultaneously mates with one flow port
572
and an air vent
576
(see
FIG. 7B
) included in the valve insert
170
. Alternatively, the other bottle valve lever
204
simultaneously mates with another flow port
574
(see
FIG. 7B
) and the air vent
576
included in the valve insert
170
. Further, in an illustrative embodiment, the flow port
574
provides a low flow rate of concentrated chemical cleaning fluid from the bottle
150
; and, the flow port
572
provides a high flow rate of the concentrated fluid from the bottle
150
.
Accordingly, the bottle valve levers
202
and
204
can be advantageously used for selecting either a low flow rate or a high flow rate of fluid from the same bottle
150
. For example, the system operator may select the low flow rate for filling a small container, e.g., a spray bottle, with the diluted cleaning fluid. Alternatively, the user may select the high flow rate for filling a large container, e.g., a bucket, with the diluted cleaning fluid.
The water valve control mechanism
290
in the lower housing
120
includes a rotatable control knob
130
(see
FIG. 2
) for enabling operation of the bottle valve levers
202
and
204
. When the control knob
130
is rotated in, e.g., a clockwise direction to a first position (see FIG.
2
), one of the bottle valve levers
202
is enabled; and, when the control knob
130
is rotated in, e.g., a counter-clockwise direction to a second position (not shown), the other bottle valve lever
204
is enabled. Accordingly, the control knob
130
can be used by the system operator for conveniently selecting a desired flow rate of diluted cleaning fluid to be dispensed from the dilution control system
100
. Further, when the control knob
130
is rotated to an intermediate “OFF” position, both bottle valve levers
202
and
204
are disabled.
The bottle
150
may be constructed in any conventional manner (e.g., injection molding) using any suitable material such as a polymeric material. The top platform
110
and the lower housing
120
of the dilution control system
100
may also be constructed in any conventional manner (e.g., injection molding) using any suitable material such as a high-impact plastic. It should be noted that the materials selected for fabricating the bottle
150
, the top platform
110
, and the lower housing
120
must be compatible with the concentrated chemical fluid to be dispensed from the bottle
150
.
FIG. 4
shows an exploded view of a portion of the water manifold assembly
200
enclosed by the top platform
110
. Specifically, the water manifold assembly
200
includes a pair of opposing fluid inlets
206
(see also
FIGS. 1C
,
1
D,
5
,
6
A, and
6
B), fluid valve assemblies
208
and
209
(see
FIGS. 1C
,
1
D, and
5
), fluid diaphragm assemblies
210
and
211
(see
FIGS. 1D
, and
5
), the bottle valve levers
202
and
204
, and outlets
212
and
213
(see
FIG. 4
) for outputting fluid, preferably water from the water source, to be used for diluting the concentrated chemical fluid from the bottle
150
.
The opposing fluid inlets
206
are coupled by a generally tubular channel
214
, which enables the dilution control system
100
to be used as either a stand-alone unit or as one of a bank (not shown) of identical dilution control systems
100
. For example, when the dilution control system
100
is used as a stand-alone unit, one of the fluid inlets
206
is coupled to the water source by, e.g., a hose (not shown) or other suitable connection, while the other fluid inlet
206
is preferably capped, e.g., using a threaded cap
217
(see FIGS.
1
A and
1
B). Further, when the dilution control system
100
is used in a bank of dilution control systems
100
, one of the fluid inlets
206
may be coupled to the water source as described above, while the other fluid inlet
206
is coupled to a successive dilution control system
100
. In this way, a plurality of dilution control systems
100
can be easily ganged together and operated from the same water source. The uncoupled fluid inlet
206
of the dilution control system
100
at the distal end of the bank of systems
100
is then preferably capped using the threaded cap
217
.
It was also described above that the lower housing
120
encloses the fluid collector
280
and the water valve control mechanism
290
, and that the control knob
130
of the water valve control mechanism
290
is used by the system operator for selecting a desired flow rate of diluted cleaning fluid from the dilution control system
100
by enabling the operation of the bottle valve levers
202
and
204
. As shown in
FIG. 2
, the water valve control mechanism
290
further includes a knob retainer
294
coupled to both the control knob
130
and a control shaft
296
, which in turn is coupled to a water valve actuator
298
. The control shaft
296
and the water valve actuator
298
are enclosed within the lower housing
120
, with the water valve actuator
298
pivotally mounted on an inner surface of the lower housing
120
and the control shaft
296
axially positioned for coupling with the knob retainer
294
outside the lower housing
120
.
Accordingly, when the control knob
130
is rotated to the first position as described above (see FIG.
2
), the knob retainer
294
, the control shaft
296
, and the water valve actuator
298
rotate as one, thereby causing an operative surface
297
of the water valve actuator
298
to impinge upon and actuate a water valve lever
205
(shown in its actuated position in FIG.
1
D), thereby enabling the bottle valve lever
202
(also shown in its actuated position in FIG.
1
D). Alternatively, when the control knob
130
is rotated to the second position as described above, the water valve control mechanism
290
causes another operative surface
299
of the water valve actuator
298
to impinge upon and actuate a water valve lever
207
(shown in its unactivated position in FIG.
1
D), thereby enabling the bottle valve lever
204
(also shown in its unactivated position in FIG.
1
D).
It should be noted that only one of the water valve levers
205
and
207
could be actuated at a time. Thus, when the control knob
130
is rotated, e.g., from the first position to the second position as described above, a return spring
408
(see
FIG. 5
) urges the water valve lever
205
to its unactivated position, thereby disabling the operation of the bottle valve lever
202
. Further, the knob retainer
294
preferably includes a detent
295
for positioning and holding the control knob
130
in the second position, thereby maintaining the water valve lever
207
in its actuated position and conveniently allowing the system operator to fill, e.g., a bucket with diluted cleaning fluid without having to keep one hand on the control knob
130
. The knob retainer
294
also preferably provides a positive “ON” to “OFF” actuation for automatically returning the control knob
130
back to the intermediate “OFF” position after the system operator rotates the control knob
130
to the first position, thereby temporarily maintaining the water valve lever
205
in its actuated position and allowing the system operator to fill, e.g., a spray bottle with diluted leaning fluid. This prevents the system operator from inadvertently overfilling the spray bottle.
As shown in
FIG. 2
, the collector
280
disposed in the lower housing
120
includes dilution chambers
282
and
284
with respective outlets
286
and
288
. Accordingly, when the control knob
130
is in the first position as described above, thereby enabling the bottle valve lever
202
, the chamber
282
simultaneously collects water from the outlet
212
of the water manifold assembly
200
and concentrated chemical cleaning fluid from the bottle
150
through the flow port
572
of the valve insert
170
. The water and the concentrated chemical cleaning fluid are then allowed to mixed in the chamber
282
; and, the diluted mixture is subsequently dispensed through the chamber outlet
286
, which may optionally be connected to a hose (not shown) for conveniently filling, e.g., a spray bottle with the diluted cleaning fluid.
Similarly, when the control knob
130
is in the second position as described above, thereby enabling the bottle valve lever
204
, the chamber
284
simultaneously collects water from the outlet
213
of the water manifold assembly
200
and concentrated chemical cleaning fluid from the bottle
150
through the flow port
574
of the valve insert
170
. The water and the concentrated chemical cleaning fluid are then allowed to mixed in the chamber
284
; and, the diluted mixture is subsequently output through the chamber outlet
288
, which may optionally be connected to another hose (not shown) for conveniently filling, e.g., a bucket with the diluted cleaning fluid.
For this illustrative embodiment, whether or not the outlets
286
and
288
of the collector
280
are used for filling, e.g., a spray bottle or a bucket with diluted cleaning fluid is dependent upon the selected flow rate of the concentrated chemical fluid from the bottle
150
. This is described in further detail below with respect to the operation of the dilution control system
100
.
In accordance with standardized plumbing codes, there is preferably an air gap of at least about one (1) inch between the top edges (not numbered) of the collector chambers
282
and
284
and the outlets
212
and
213
, respectively, of the water manifold assembly
200
. This is for protecting the water source from contamination in a “back-flow” situation. For example, back-flow may cause reverse water pressure in a line providing water from the water source, thereby resulting in some fluid being drawn from the water manifold assembly
200
through the line toward the water source. By providing the air gap between the collector
280
and the fluid outlets
212
and
213
, any diluted chemical fluid that might be in the collector
280
cannot also be drawn back through the water manifold assembly
200
toward the water source in the back-flow situation. This minimizes any potential water source contamination that might occur.
FIG. 5
shows an exploded view of another portion of the water manifold assembly
200
. As mentioned above, the water manifold assembly
200
includes the pair of fluid inlets
206
, the fluid valve assemblies
208
and
209
, the fluid diaphragm assemblies
210
and
211
, the bottle valve levers
202
and
204
(see FIG.
1
D), and the outlets
212
and
213
(see
FIG. 4
) for outputting water from the water source to the collector chambers
282
and
284
(see FIG.
2
), respectively.
The fluid valve assemblies
208
and
209
are of conventional design and may be obtained from several manufacturers such as HORTON™, VERNEY™, and DEMA™. Specifically, each of the fluid valve assemblies
208
and
209
typically includes a valve diaphragm
414
for controlling the flow of water from the inlets
206
through the water manifold assembly
200
. More specifically, each fluid valve assembly
208
or
209
typically includes a steel diaphragm actuator
416
, a coil spring
412
, and a spacer
410
, which are held in the relative positions shown in
FIG. 4
by a guide
407
seated over the valve diaphragm
414
. Further, each fluid valve assembly
208
or
209
typically includes a magnet
406
and an actuator button
404
, which is pivotally coupled to the water valve lever
205
or
207
(see FIG.
1
D).
When the water valve lever
205
or
207
is in its unactivated position, the spring
412
is normally biased to urge the diaphragm actuator
416
against the valve diaphragm
414
, thereby preventing water from flowing from the channel
214
through the water valve assembly
208
or
209
. Specifically, when the spring
412
is in its normally biased position, the diaphragm actuator
416
is urged against the valve diaphragm
414
, which seats itself in a circular chamber
418
or
419
(see also
FIGS. 4 and 6A
) and forms a seal around the edge (not numbered) of a circular passage
420
or
421
(see also FIG.
6
A). Accordingly, the valve diaphragm
414
is made of a resilient material such as rubber and is adapted to seal against the seat formed around the edge of the circular passage
420
or
421
(see also FIGS.
4
and
6
A).
For example,
FIG. 1D
shows the water valve lever
207
in its unactivated position. Accordingly, water is prevented from flowing from the channel
214
through an opening
423
(see
FIG. 6A
) into the chamber
419
and then through the circular passage
421
. This is because the normally biased spring
412
urges the diaphragm actuator
416
against the valve diaphragm
414
, thereby causing the valve diaphragm
414
to push against and form a seal around the edge (not numbered) of the circular passage
421
. Further,
FIG. 6B
is a cross-sectional view of the portion of the water manifold assembly
200
shown in
FIG. 6A
along the line A—A. Specifically,
FIG. 6B
shows a flow
600
of water from the inlet
206
, through the channel
214
, and to the opening
423
between the channel
214
and the chamber
419
.
The circular chamber
418
is in fluid communication with both an adjacent circular chamber
430
(see
FIGS. 4 and 6A
) through the passage
420
(see FIG.
6
A), and the fluid outlet
212
through the passage
424
(see FIGS.
4
and
6
A). Similarly, the circular chamber
419
is in fluid communication with both an adjacent circular chamber
431
(see
FIGS. 4 and 6A
) through the passage
421
(see FIG.
6
A), and the fluid outlet
213
through the passage
425
(see FIGS.
4
and
6
A). Accordingly, when the water valve levers
205
and
207
are alternately in their unactivated positions, water is prevented from flowing from the chamber
418
to the chamber
430
and the outlet
212
, and from the chamber
419
to the chamber
431
and the outlet
213
.
It should be noted that the diameter of the chamber
431
is larger than that of the chamber
430
. This is because the chamber
431
is in fluid communication with the outlet
213
, which is used when filling, e.g., a bucket with the diluted cleaning fluid; and, the chamber
430
is in fluid communication with the outlet
212
, which is used when filling, e.g., a spray bottle with the diluted cleaning fluid. The larger diameter chamber
431
therefore provides a greater water flow for filling the bucket; and, the smaller diameter chamber
430
provides a lesser water flow for filling the spray bottle.
When the water valve lever
205
or
207
is in its actuated position, the actuator button
404
pushes the magnet
406
toward the steel diaphragm actuator
416
, thereby allowing magnetic attraction between the magnet
406
and the actuator
416
to overcome the normal bias of the spring
412
. As a result, the actuator
416
is drawn toward the magnet
406
and away from the valve diaphragm
414
. For example, this allows water entering the chamber
418
from the channel
214
to push the valve diaphragm
414
away from the passage
420
, and therefore pass through the passage
420
to the adjacent chamber
430
and through the passage
424
to the outlet
212
. Specifically,
FIG. 6B
shows a flow
602
of water from the passage
420
, through a channel
289
parallel to the channel
214
, and to the passage
420
between the channel
289
and the chamber
430
. Alternatively, water entering the chamber
419
from the channel
214
pushes the valve diaphragm
414
away from the passage
421
, and passe s through the passage
421
to the adjacent chamber
431
and through the passage
425
to the outlet
213
. Finally, each of the fluid valve assemblies
208
and
209
typically includes a cover
402
.
The fluid diaphragm assemblies
210
and
211
include respective circular bellows
440
and
441
, and respective pistons
442
and
443
with return coil springs
445
disposed thereon, and covers
444
. The circular bellows
440
and
441
are seated on the edges (not numbered) of the circular chambers
430
and
431
, respectively, and held in place by the covers
444
, thereby sealing the chambers
430
and
431
. Further, generally disk-shaped ends (not numbered) of the pistons
442
and
443
rest on the bellows
440
and
441
, while elongated portions (not numbered) of the pistons
442
and
443
pass through holes (not numbered) in the covers
444
; and, opposing ends (not numbered) of the pistons are slidingly coupled to the bottle valve levers
202
and
204
, respectively.
For example, when water passes from the chamber
418
to the chamber
430
through the passage
420
(i.e., when the water valve lever
205
is in its actuated position), the water pushes against the bellows
440
, thereby causing the bellows
440
to expand and in turn push against the disk-shaped end of the piston
442
. A similar action occurs when water passes from the chamber
419
to the chamber
431
through the passage
421
(i.e., when the water valve lever
207
is in its actuated position), thereby causing the bellows
441
to expand and in turn push against the disk-shaped end of the piston
443
.
In the preferred embodiment, the bellows
440
and
441
are caused to fully expand and push against the disk-shaped ends of the pistons
442
and
443
, respectively, when the water pressure in the chambers
430
and
431
is equal to about 20 psi. Accordingly, the bellows
440
and
441
are also made of a resilient material such as rubber.
It was mentioned above that the diameter of the chamber
431
is larger than that of the chamber
430
. As a result, in order to cooperate effectively with the chambers
431
and
430
and therefore generate enough force to push against the disk-shaped ends of the pistons
442
and
443
, the diameter of the bellows
441
is larger than that of the bellows
440
. Accordingly, the piston
443
is larger than the piston
442
for effectively cooperating with the larger bellows
441
.
Because the ends of the pistons
442
and
443
opposite the disk-shaped ends are slidingly coupled near one end of the bottle valve levers
202
and
204
, respectively, and the bottle valve levers
202
and
204
are pivotally coupled to the top platform
110
as shown in
FIG. 1D
, the fully expanded bellows
440
and
441
cause ends
216
and
218
(see
FIG. 1D
) of the bottle valve levers
202
and
204
, respectively, to rotate toward the bottle
150
engaged with the dilution control system
100
, for subsequent mating with the valve insert
170
.
FIG. 4
also shows a flow regulator
450
between the passage
424
and the outlet
212
. Similarly, another flow regulator
451
is disposed between the passage
425
and the outlet
213
. In this illustrative embodiment, the flow port
572
can be used for providing a high flow rate of concentrated chemical fluid from the bottle
150
; and, the flow port
574
can be used for providing a low flow rate of fluid from the bottle
150
. Accordingly, the flow regulators
450
and
451
can be used for providing corresponding low and high flow rates of water for subsequently diluting the concentrated fluid that flows from the ports
574
and
572
, respectively, into the collector chambers
282
and
284
. In the preferred embodiment, the flow regulator
450
is used to provide a flow rate of about 1 gallon/minute of water through the outlet
212
to the collector chamber
282
; and, the flow regulator
451
is used to provide a flow rate of about
4
gallons/minute of water through the outlet
213
to the collector chamber
284
.
FIGS. 7A and 7B
show isometric views of the valve insert
170
in accordance with the present invention. As described above, the valve insert
170
includes the flow ports
572
and
574
, and the air vent
576
(see FIG.
7
B). The valve insert
170
further includes a keyway
171
for receiving a key
153
(see
FIG. 9B
) radially projecting inwardly from the neck of the bottle
150
. Accordingly, the valve insert
170
is preferably press-fit into the opening of the bottle
150
with the keyway
171
receiving the key
153
on the bottle
150
. This further ensures that the valve insert
170
is properly oriented with the dilution control system
100
when the bottle
150
is fully engaged with the system
100
.
FIG. 8
shows an exploded view of the valve insert
170
. Specifically, the flow port
572
includes a chemical valve
580
and a return coil spring
582
, and is seated and retained in a first opening (not numbered) in the valve insert
170
. Similarly, the flow port
574
includes a chemical valve
584
and a return coil spring
586
, and is seated and retained in a second opening (not numbered) in the valve insert
170
. Further, metering tips
581
and
583
can optionally be press-fit into openings (not numbered) of the valves
580
and
584
for further restricting and regulating the flow of concentrated chemical cleaning fluid from the bottle
150
. In addition, the air vent
576
includes an extender portion
588
, a return coil spring
589
, and a cap
590
, and is seated and retained in a third opening (not numbered) in the valve insert
170
.
As described above, the fully expanded bellows
440
and
441
cause the ends
216
and
218
of the bottle valve levers
202
and
204
, respectively, to rotate toward the valve insert
170
for subsequent mating. Specifically, each end
216
or
218
includes a generally cylindrically-shaped portion
221
(see
FIGS. 1C and 1D
) with keys
220
(see
FIGS. 1C and 1D
) radially projecting therefrom. Further, the valve insert
170
includes keyways
578
and
579
(see
FIG. 7B
) for receiving the radially projecting keys
220
during mating of the ends
216
and
218
with the valve insert
170
, thereby selectively actuating the flow ports
572
and
574
, and the air vent
576
.
For example, as the end
216
of the bottle valve lever
202
rotates toward the valve insert
170
, the keys
220
are received in the keyways
578
. Further, the cylindrical portion
221
depresses the valve
580
until the spring
582
is substantially fully compressed in the first opening of the valve insert
170
; and, the key
220
received in the keyway
578
between the flow port
572
and the air vent
576
depresses the extender portion
588
until the spring
589
is substantially fully compressed in the third opening of the valve insert
170
. As a result, the end
216
of the bottle valve lever
202
simultaneously mates with and actuates the flow port
572
and the air vent
576
of the valve insert
170
.
Alternatively, as the end
218
of the bottle valve lever
204
rotates toward the valve insert
170
, the keys
220
are received in the keyways
579
. The cylindrical portion
221
then depresses the valve
584
until the spring
586
is substantially fully compressed in the second opening of the valve insert
170
; and, the key
220
received in the keyway
579
between the flow port
574
and the air vent
576
depresses the extender portion
588
until the spring
589
is substantially fully compressed in the third opening of the valve insert
170
. In this way, the end
218
of the bottle valve lever
204
simultaneously mates with and actuates the flow port
574
and the air vent
576
of the valve insert
170
.
Specifically, the chemical valves
580
and
584
are of conventional design and include fingers (not numbered) that expand outwardly as the valves
580
and
584
are depressed by the bottle valve levers
202
and
204
, respectively, thereby causing the valves
580
and
584
to open and allow concentrated chemical cleaning fluid to be dispensed from the bottle
150
. As the ends
216
and
218
of the bottle valve levers
202
and
204
, respectively, selectively rotate away from the valve insert
170
, the return springs
582
and
586
urge the valves
580
and
584
, respectively, to their original positions, thereby compressing the fingers and causing the valves
580
and
584
to close.
Further, the air vent
576
is used for venting the bottle
150
as the concentrated chemical cleaning fluid is dispensed therefrom through either the flow port
572
or
574
. Specifically, when the air vent
576
is in its unactivated state, the cap
590
rests on an elongated tubular portion
591
(see FIG.
7
A), thereby forming a seal around an edge (not numbered) of the tubular portion
591
. As the extender portion
588
is depressed by the bottle valve levers
202
or
204
, the extender portion
588
pushes against the cap
590
, thereby breaking the seal. Because the bottle valve levers
202
and
204
simultaneously mate with and actuate either the flow port
572
and the air vent
576
, or the flow port
574
and the air vent
576
, this means that air can pass through the tubular portion
591
, around the cap
590
, and into the bottle
150
, thereby displacing concentrated chemical fluid being dispensed from the bottle
150
through either the flow port
572
or
574
.
More specifically, as the bottle valve levers
202
and
204
actuate the flow ports
572
or
574
and the air vent
576
, the bottle
150
is vented via the air vent
576
while the fluid in the bottle
150
follows the path of least resistance through either the flow port
572
or
574
. The cap
590
also preferably includes features (not shown) for preventing the cap
590
from being completely separated from the tubular portion
591
. Further, as the ends
216
and
218
of the bottle valve levers
202
and
204
, respectively, rotate away from the valve insert
170
, the return spring
589
urges the extender portion
588
to its original position, thereby allowing the cap
590
to form the sealing surface against the tubular portion
591
.
The operation of the dilution control system
100
will now be described in accordance with the following illustrative example. In this example, the dilution control system
100
is preferably mounted to a wall (not shown) such that the control knob
130
is opposite the surface of the lower housing
120
mounted against the wall. Alternatively, the dilution control system
100
may be similarly mounted to a movable cart (not shown). This gives the system operator easy access to the dilution control system
100
as a whole and to the control knob
130
in particular. Further, the dilution control system
100
is preferably mounted near a water source (not shown), e.g., a water faucet, so that water can be easily provided to the system
100
using a hose (not shown) or other suitable structure coupled to the faucet. In addition, in this illustrative example, the dilution control system
100
is operated as a stand-alone unit. Accordingly, one end of the tubular channel
214
coupling the fluid inlets
206
is capped using the threaded cap
217
, while the other end of the tubular channel
214
is coupled to the water faucet via the hose. The outlets
286
and
288
may also be connected to respective hoses (not shown) for facilitating the filling of a spray bottle or a bucket with diluted cleaning fluid.
First, the system operator obtains a bottle of concentrated chemical cleaning fluid, such as the bottle
150
. If the bottle
150
does not al ready have the valve insert
170
disposed therein, then the system operator obtains the valve insert
170
and inserts it into the opening of the bottle
150
, taking care to align the keyway
171
on the valve insert
170
with the key
153
projecting inwardly from the neck of the bottle
150
. In this way, the valve insert is press-fit into the opening of the bottle
150
so that an outer edge
592
(see
FIG. 7A
) of the valve insert
170
is substantially flush with the bottle opening.
The system operator then inverts the bottle
150
for engaging it with the dilution control system
100
. Because the valve insert
170
is securely press-fit into the opening of the bottle
150
, and the flow ports
572
and
574
and the air vent
576
are in their unactivated positions, no concentrated chemical cleaning fluid is allowed to escape from the inverted bottle
150
. Next, the system operator engages the inverted bottle
150
with the dilution control system
100
.
The system of keys
152
and
153
and keyways
112
and
171
make it easy for system operators to properly orient the valve insert
170
with both the bottle
150
and the top platform
110
of the dilution control system
100
. As a result, after the system operator engages the inverted bottle
150
with the dilution control system
100
, he or she can be confident that the valve insert
170
is also properly aligned with the bottle valve levers
202
and
204
coupled to the water manifold assembly
200
and that the dilution control system
100
is ready for use.
Next, the system operator turns on the water faucet, thereby causing water to flow into the channel
214
of the dilution control system
100
. It is important to note that at this point in the operation of the dilution control system
100
, there is no fluid flowing from the bottle
150
. This is because the system operator has not yet rotated the control knob
130
for enabling the bottle valve lever
202
or
204
. Significantly, water must be running through the dilution control system
100
, and one of the bottle valve levers
202
or
204
must be enabled, in order for the fluid to be released from the bottle
150
. This ensures that any concentrated chemical cleaning fluid that is released from the bottle
150
is subsequently and immediately diluted with the water running through the dilution control system
100
. As a result, the probability that the system operator will come into contact with undiluted chemical cleaning fluid and/or otherwise misuse the system
100
is substantially reduced. This also ensures that the desired level of accuracy is achieved when diluting the concentrated chemical cleaning fluid.
As explained above, whether or not the outlets
286
and
288
of the dilution control system
100
are used for filling, e.g., a spray bottle or a bucket with diluted cleaning fluid is dependent upon the selected flow rate of the concentrated chemical cleaning fluid from the bottle
150
. Accordingly, the system operator selects the flow rate of the fluid from the bottle
150
using the control knob
130
.
In this illustrative example, when the system operator rotates the control knob
130
in a clockwise fashion from the intermediate “OFF” position to a first position, he or she selects a low flow rate of fluid from the bottle
150
. Alternatively, when the system operator rotates the control knob
130
in a counter-clockwise fashion from the intermediate “OFF” position to a second position, he or she selects a high flow rate of fluid from the bottle
150
. As explained above, the metering tips
581
and
583
can be press-fit into the openings of the appropriate chemical valves
580
and
584
for regulating the low and high flow rates of the fluid from the bottle
150
when the control knob
130
is rotated to either the first or the second position.
The system operator then rotates the control knob
130
to, e.g. the first position for subsequently obtaining a low flow rate of concentrated chemical cleaning fluid from the bottle
150
. As a result, the water valve lever
205
is actuated by the water valve actuator
298
included in the water valve control mechanism
290
. It should be understood that the system operator might alternatively rotate the control knob
130
to, e.g., the second position for obtaining a high flow rate of cleaning fluid from the bottle
150
.
Because the water valve lever
205
is actuated, water enters the chamber
418
, thereby pushing the valve diaphragm
414
away from the passage
420
. The water then passes through the passage
420
to the adjacent chamber
430
and also through the passage
424
to the outlet
212
.
When the water pressure in the chamber
430
is at least about 20 psi, the bellows
440
in, e.g., the fluid diaphragm assembly
210
fully expands and pushes against the disk-shaped end of the piston
442
. Because the opposite end of the piston is coupled to, e.g., the bottle valve lever
202
pivotally coupled to the top platform
110
, the end
216
of the bottle valve lever
202
rotates toward the valve insert
170
in the bottle
150
.
In this illustrative example, the keys
220
projecting from the cylindrically-shaped portion
221
of the end
216
are then received in the keyways
578
, thereby allowing the cylindrical portion
221
and the keys
220
to actuate the flow port
572
and the air vent
576
in the valve insert
170
. Specifically, the chemical valve
580
and the extender portion
588
of the air vent
576
are depressed, thereby allowing fluid to flow out of the bottle
150
through the valve
580
and air to flow into the bottle
150
through the air vent
576
.
Next, both the water flowing through the outlet
212
and the concentrated chemical cleaning fluid flowing through the flow port
572
enter the collector chamber
282
, where the water and the concentrated chemical cleaning fluid are allowed to mix. In this illustrative example, the flow regulator
450
is used for providing a low flow rate of water through the outlet
212
and into the collector chamber
282
, thereby corresponding with the low flow rate of cleaning fluid through the flow port
574
. Finally, the chemical cleaning fluid mixed and diluted with water is dispensed through the outlet
286
of the collector chamber
282
and the hose connected thereto, and into the spray bottle for subsequent use. The system operator then rotates the control knob
130
back to the intermediate “OFF” position, and turns-off the water faucet.
Because water must be running through the dilution control system
100
in order for fluid to be released from the bottle
150
, no fluid is allowed to escape from the bottle
150
after the system operator turns-off the water faucet. As a result, any chance that concentrated chemical cleaning fluid might inadvertently leak from the inverted bottle
150
when the dilution control system
100
is not in use is virtually eliminated.
After all of the concentrated chemical cleaning fluid in the bottle
150
has been diluted with water using the dilution control system
100
, the system operator normally discards the bottle
150
with the valve insert
170
disposed therein in an environmentally safe manner.
It follows from the above description that important advantages are derived from the dilution control system of the present invention. For example, the dilution control system dilutes and dispenses concentrated chemical cleaning fluids accurately. This is because the metering tips and the flow regulators can be used for accurately regulating both the flow of cleaning fluid from a bottle engaged with the system and the flow of water from a water source through the system.
In addition, the dilution control system dilutes and dispenses concentrated chemical cleaning fluid with a higher degree of safety as compared with conventional systems. This is because cleaning fluid is released from the bottle only when water is running through the dilution control system. As a result, the system operator normally cannot come into potentially harmful contact with undiluted chemical cleaning fluid and/or otherwise misuse the dilution control system.
In addition, the dilution control system is convenient to use. This is because the system of keys and keyways on both the dilution control system and the bottle engaged with the system, and the control knob for easily selecting fluid flow rates, make system set-up virtually foolproof. Further, because the cleaning fluid is released from the bottle only when water is running through a properly operating dilution control system, the system operator can be assured that no cleaning fluid will inadvertently escape from the bottle after he or she turns-off the water source for the system.
Having described one embodiment, numerous alternative embodiments or variations might be made. For example, it was described that the dilution control system is used for diluting and dispensing concentrated chemical cleaning fluid. However, this was merely an illustration. The dilution control system may be used for diluting and dispensing any fluid with another fluid so long as the fluids are compatible with the materials used to fabricate the dilution control system.
It was also described that the valve insert for use with the bottle of concentrated fluid has two (2) flow ports and one (1) air vent. However, this was also merely an illustration. Although the valve insert preferably has at least one air vent, the valve insert may alternatively have only one (1) flow port or more than two (2) flow ports for regulating the flow rate of fluid from the bottle. It follows that the water manifold assembly may alternatively be configured for actuating only one (1) flow port for dispensing fluid at a single flow rate, or it may be configured for actuating more than two (2) flow ports for selectively dispensing fluid from the bottle at a plurality of flow rates. The water manifold assembly may also be configured with a suitable number of fluid outlets for use with the different numbers of flow ports. Similarly, the collector may be configured with a suitable number of chambers for use in mixing and diluting fluids provided by the flow ports of the valve insert and the fluid outlets of the water manifold assembly.
Specific structures were also described for the water valve assemblies and the diaphragm assemblies included in the water manifold assembly. However, these were merely illustrations. Alternative structures may be used for starting, stopping, and/or regulating the flow of fluid through the water manifold assembly so long as these structures can be used to actuate the flow of concentrated fluid from the bottle only when there is water or other fluid flowing through the water manifold assembly. In this way, inadvertent release or leakage of the concentrated fluid from the bottle can be advantageously avoided.
A specific system of keys and keyways were also described for facilitating the insertion of the valve insert into the bottle and the engagement of the bottle with the top platform of the dilution control system. However, this was also merely an illustration. Alternate systems and configurations may be used for facilitating the set-up of the dilution control system. For some applications it might even be preferable not to have keys and keyways for guiding the engagement of the bottle with the system. This would make it possible to use a greater variety of types of bottles with the dilution control system. Similarly, a specific system of keys and keyways was described for mating and engaging the bottle valve levers of the water manifold assembly with the flow ports and the air vent of the valve insert. However, alternate systems and configurations may be used for ensuring proper actuation of the fluid and air valves.
It will also be apparent to those skilled in this art that other changes can be made in the embodiment described herein without departing from the spirit and scope of the present invention. Therefore, the present invention should be limited only by the spirit and scope of the appended claims.
Claims
- 1. A system for diluting and dispensing a fluid, comprising:a bottle adapted for receiving a quantity of the fluid, the bottle having at least one first valve disposed in an opening thereof for controlling the flow of the fluid from the bottle, the first valve being biased to a closed position; and dilution and dispenser assembly for supporting the bottle while diluting and dispensing the fluid, the assembly including a body having at least one chamber with a receiving opening and a dispensing opening, a platform for engaging and supporting the bottle on the body with the opening of the bottle being directed downward in registration with the receiving opening of the chamber, and a manifold assembly including at least one inlet for receiving a second fluid, at least one outlet in fluid communication with the inlet, the outlet being directed downward in registration with the receiving opening of the chamber, at least one actuator in fluid communication with the inlet for moving the first valve disposed in the opening of the bottle to an open position, the actuator being triggered by the second fluid flowing through the manifold assembly, and at least one second valve for controlling the flow of the second fluid from the inlet to both the outlet and the actuator, the second valve being biased to a closed position and shiftable to an open position, whereby when the second valve is shifted to the open position, the second fluid flows from the inlet to the outlet and into the chamber and triggers the actuator, thereby causing the fluid in the bottle to flow into the chamber and be mixed with the second fluid for subsequent dispensing of diluted fluid through the dispensing opening of the chamber.
- 2. The system as recited in claim 1,wherein the bottle further includes an air valve disposed in the opening thereof for controlling the flow of air into the bottle and displacing the fluid flowing out of the bottle and into the chamber, the air valve being biased to a closed position, and wherein the actuator simultaneously moves the first valve and the air valve to respective open positions when triggered by the second fluid flowing through the manifold assembly.
- 3. The system as recited in claim 1,wherein the bottle has at least one key on a neck thereof and the platform has an opening with a keyway for receiving the key on the bottle.
- 4. The system as recited in claim 1,wherein the dilution and dispensing assembly further includes a switch operatively coupled to the body for selectively shifting the second valve to the open and the closed positions.
- 5. The system as recited in claim 1,wherein the inlet of the manifold assembly is in fluid communication with a water source.
- 6. The system as recited in claim 1,wherein the first valve includes at least one metering tip for regulating the flow rate of the fluid from the bottle, through the first valve, and into the chamber.
- 7. The system as recited in claim 1,wherein at least one flow regulator is disposed between the inlet and the outlet of the manifold assembly for regulating the flow rate of the second fluid into the chamber.
- 8. The system as recited in claim 1,wherein the actuator includes a diaphragm and the second fluid triggers the actuator by applying force to and expanding the diaphragm.
- 9. The system as recited in claim 8,wherein the actuator is triggered when the force applied to the diaphragm is at least 20 psi.
- 10. The system as recited in claim 8,wherein the actuator includes a valve arm and the expanding diaphragm pushes against the valve arm for moving the first valve disposed in the opening of the bottle to the open position.
- 11. A dilution and dispenser assembly for use with a system for diluting and dispensing a fluid, the system including a bottle adapted for receiving a quantity of the fluid, the bottle having at least one first valve disposed in an opening thereof for controlling the flow of the fluid from the bottle, the first valve being biased to a closed position, wherein the dilution and dispenser assembly supports the bottle while diluting and dispensing the fluid, the dilution and dispenser assembly comprising:a body having at least one chamber with a receiving opening and a dispensing opening; a platform for engaging and supporting the bottle on the body with the opening of the bottle being directed downward in registration with the receiving opening of the chamber; and a manifold assembly including at least one inlet for receiving a second fluid, at least one outlet in fluid communication with the inlet, the outlet being directed downward in registration with the receiving opening of the chamber, at least one actuator for moving the first valve disposed in the opening of the bottle to an open position, the actuator being triggered by the second fluid flowing through the manifold assembly, and at least one second valve for controlling the flow of the second fluid from the inlet to both the outlet and the actuator, the second valve being biased to a closed position and shiftable to an open position, whereby when the second valve is shifted to the open position, the second fluid flows from the inlet to the outlet and into the chamber and triggers the actuator, thereby causing the fluid in the bottle to flow into the chamber and be mixed with the second fluid for subsequent dispensing of diluted fluid through the dispensing opening of the chamber.
- 12. The assembly as recited in claim 11,further including a switch operatively coupled to the body for allowing a human operator to selectively shift the second valve to the open and the closed positions.
- 13. The assembly as recited in claim 1,wherein the inlet of the manifold assembly is in fluid communication with a water source.
- 14. The assembly as recited in claim 11,wherein the bottle further includes an air valve disposed in the opening thereof, the air valve being biased to a closed position, and wherein the actuator simultaneously moves the first valve and the air valve to respective open positions when triggered by the second fluid flowing through the manifold assembly.
- 15. The assembly as recited in claim 11,further including at least one flow regulator disposed between the inlet and the outlet of the manifold assembly for regulating the flow rate of the second fluid into the chamber.
- 16. The assembly as recited in claim 11,wherein the actuator includes a diaphragm, a piston, and a valve arm pivotally coupled to the platform, a proximal end of the valve arm being slidingly coupled to the piston and a distal end of the valve arm being adapted for moving the first valve, and wherein the second fluid triggers the actuator by applying force to and expanding the diaphragm, thereby causing the diaphragm to push against the piston and operate the valve arm for moving the first valve to the open position.
- 17. The assembly as recited in claim 16,wherein the actuator is triggered when the force applied to the diaphragm is at least 20 psi.
- 18. The assembly as recited in claim 11,wherein the bottle has at least one key radially projecting from a neck thereof and the platform has an opening with a keyway for receiving the key on the bottle.
- 19. The assembly as recited in claim 18,wherein a latch assembly is operatively coupled to the platform for mating and engaging with at least one ridge projecting from the neck of the bottle when the bottle is engaged with the opening of the platform.
- 20. The assembly as recited in claim 16,wherein the distal end of the valve arm has at least one key radially projecting therefrom, and wherein the bottle further includes an air valve disposed in the opening thereof with a keyway disposed between the air valve and the first valve for receiving the key on the distal end of the valve arm, whereby the keyway between the air valve and the first valve guides the key on the distal end of the valve arm for simultaneously moving the air valve and the first valve to respective open positions.
- 21. A gravity-feed dilution and dispenser assembly for use with a system for diluting and dispensing a fluid, the system including a container for dispensing a cleaning solution, the container activated to dispense solution by a mechanism of the assembly, without rotation of the container.
- 22. A gravity-feed dilution and dispenser assembly of claim 21, wherein the mechanism activates the container to dispense solution when a diluting liquid is flowing through the assembly.
- 23. A gravity-feed dilution and dispenser assembly of claim 21, wherein the mechanism causes the container not to dispense solution when the diluting liquid is not flowing through the assembly.
- 24. A gravity-feed dilution and dispenser assembly of claim 22, wherein the mechanism activates the container to dispense solution when the diluting liquid is flowing through the assembly with a pressure of at least 20 psi.
- 25. A gravity-feed dilution and dispenser assembly of claim 22, wherein the cleaning solution being dispensed and the diluting liquid are mixed in a chamber and a diluted cleaning solution is dispensed therefrom.
- 26. A gravity-feed dilution and dispenser assembly of claim 22, wherein the mechanism includes a switch to selectively control dispensing solution from the container.
- 27. A gravity-feed dilution and dispenser assembly of claim 26, wherein the switch has an on and an off position and wherein the container dispenses solution when the switch is in the on position.
- 28. A gravity-feed dilution and dispenser assembly of claim 21, wherein the assembly further includes a vent mechanism so that the pressure in the container can equilibrate with atmospheric pressure as the cleaning solution is dispensed therefrom.
- 29. A gravity-feed dilution and dispenser assembly of claim 28, wherein the vent mechanism is selectively activated so as to allow the pressure in the container to equilibrate with atmospheric pressure when the solution is dispensed from the container and so as to seal the container when the solution is not being dispensed therefrom.
- 30. A gravity-feed dilution and dispenser assembly of claim 21, wherein the container has at least one first valve disposed in an opening thereof for controlling the flow of the solution from the container, the first valve being biased to a closed position, wherein the mechanism comprises:a body having at least one chamber with a receiving opening and a dispensing opening; a manifold assembly including: at least one inlet for receiving a diluting liquid, at least one outlet in fluid communication with the inlet, the outlet being directed downward in registration with the receiving opening of the chamber, and at least one actuator for moving the first valve disposed in the opening of the container to an open position, the actuator being triggered by the diluting liquid flowing through the manifold assembly.
US Referenced Citations (4)