Cleaning solution dilution and dispensing system

Information

  • Patent Grant
  • 6283330
  • Patent Number
    6,283,330
  • Date Filed
    Wednesday, August 25, 1999
    24 years ago
  • Date Issued
    Tuesday, September 4, 2001
    22 years ago
Abstract
A dilution control system for diluting a first fluid with a second fluid and dispensing diluted fluid is disclosed. The dilution control system includes a bottle that is adapted for receiving a quantity of the first fluid. A valve insert is disposed in the opening of the bottle and includes at least one valve for controlling the flow of the first fluid from the bottle and an air vent. The dilution control system further includes a dispenser assembly having a body with at least one mixing chamber for receiving quantities of the first and second fluids and dispensing the diluted fluid, a platform for engaging and supporting the bottle on the body while dispensing the first fluid into the chamber, and a manifold assembly for dispensing the second fluid into the chamber and for actuating the valve and the air vent of the valve insert. The manifold assembly actuates the valve and the air vent for allowing the first fluid to flow into the mixing chamber only while dispensing the second fluid into the chamber. The dilution control system is especially useful for diluting and dispensing concentrated chemical cleaning fluids.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates generally to dilution control systems, and more particularly to systems for diluting and dispensing concentrated chemical cleaning fluids. The dilution control system of the present invention includes a container of chemical cleaning fluid releasably mounted to a plastic dispensing structure, which is in fluid communication with a water source. The dispensing structure includes an externally actuated switch for activating a mechanism in the dispensing structure that permits release of the chemical cleaning fluid from the container. When the switch is actuated, a diluted aqueous solution of the chemical cleaning fluid flows out of the dispensing structure at about the same time that water flows into the dispensing structure. The diluted aqueous solution can then be received in a bottle or a bucket for use, e.g. in cleaning targeted surfaces such as floors and bathroom fixtures.




2. Background




Dilution control systems are commonly used in the sanitary maintenance industry for diluting and dispensing concentrated chemical cleaning fluids. Such systems allow sanitary maintenance personnel to take advantage of the economies that can be derived from purchasing chemical cleaning fluids in concentrated form, and then diluting and dispensing the cleaning fluids at the locations where they are needed. It is therefore important that dilution control systems dilute and dispense the cleaning fluids accurately, thereby achieving a desired chemical concentration for cleaning purposes and avoiding wasteful overuse of the concentrated chemical cleaning fluid.




Further, because concentrated chemical cleaning fluids are often harmful to sanitary maintenance workers when they come into direct contact with the fluid products, it is also important that dilution control systems dilute and dispense the cleaning fluids safely, thereby eliminating any unwanted dispersion or spillage of the concentrated and/or diluted cleaning fluids. Finally, because sanitary maintenance workers as a group typically have a range of skill levels, from highly skilled sanitary maintenance engineers to unskilled custodial workers, it is important that dilution control systems are convenient and easy-to-use, thereby avoiding any complicated measurements and/or operating procedures.




Various systems have been used for dilution control in the sanitary maintenance industry. Several such dilution control systems are sold by The BUTCHER™ Company (“BUTCHER”), Marlborough, Mass., USA. For example, BUTCHER sells the PIPELINE® concentrate bottle, which has a built-in measuring chamber for accurately dispensing measured quantities of concentrated chemical cleaning fluids for subsequent dilution. Further, BUTCHER sells the KDS™ keg delivery system, which includes measured quantities of concentrated chemical cleaning fluid for subsequent dilution in a multi-gallon keg.




Although the PIPELINE® concentrate bottle and the KDST™ delivery system have both been successfully used for accurately, safely, and conveniently diluting and dispensing concentrated chemical cleaning fluids, these dilution control systems have a drawback in that they are primarily useful for low volume cleaning applications.




BUTCHER also sells the COMMAND CENTER® dilution control system, which utilizes a venturi effect for drawing concentrated chemical cleaning fluids into a flow of water. Specifically, the COMMAND CENTER® dilution control system includes an eductor, which has a thin tube with a hole in its side. Water flowing through the tube creates a vacuum at the hole, which draws the concentrated chemical cleaning fluid into the tube. The eductor also includes tips with various sized holes for controlling the amount of concentrated chemical cleaning fluid that is drawn into and diluted by the water flow. Accordingly, a desired concentration of chemical cleaning fluid can be quickly and easily dispensed into a bottle or a bucket for subsequent use.




Although the COMMAND CENTERS® dilution control system has also been successfully used for safely and conveniently diluting and dispensing concentrated chemical cleaning fluids in high volume cleaning applications, using the venturi effect to draw a concentrated chemical cleaning fluid into a water flow for dilution purposes sometimes does not provide the desired level of accuracy.




In U.S. Pat. No. 5,425,404 (“the '404 patent”) issued Jun. 20, 1995, to Dyer, a gravity-feed fluid dispensing system for dispensing a fluid and for mixing the fluid with another fluid is described. In accordance with that disclosure, the fluid dispensing system includes a bottle containing a quantity of fluid, which is inverted and engaged with the dispenser assembly. The fluid dispensing system is constructed so that the bottle is opened to allow the fluid to flow through the system when the bottle is engaged with the system, and to close the bottle when the bottle is not engaged with the system. A second fluid, e.g., water, may be introduced into the system and mixed with the first fluid, e.g., a concentrated chemical cleaning fluid, in a controlled manner to dilute the first fluid.




However, the dispensing system described in the '404 patent also has some drawbacks. For example, that dispensing system uses rotational manipulation of the bottle containing the concentrated chemical cleaning fluid to activate fluid flow from the bottle. Custodial workers must therefore completely rotate the bottle to an “on” or “open-flow” position for diluting and dispensing the concentrated chemical cleaning fluid, and then completely rotate the bottle to an “off” or “top-flow” position for preventing any further unwanted flow of the cleaning fluid from the bottle. However, custodial workers, especially those with low skill levels, may fail to rotate the bottle back to the stop-flow position after dispensing the cleaning fluid, thereby causing the cleaning fluid to leak from the inverted bottle. The dispensing system described in the '404 patent therefore lacks the high level of convenience required by today's sanitary maintenance workers.




It would therefore be desirable to have a dilution control system that can be used for accurately, safely, and conveniently diluting and dispensing concentrated chemical cleaning fluids. Such a system would be suitable for use in high volume cleaning applications. It would also be desirable to have a dilution control system that prevents overuse and/or leakage of concentrated chemical cleaning fluids from the system.




SUMMARY OF THE INVENTION




The foregoing and other drawbacks of the prior art have been overcome by a dilution control system according to the present invention. In a preferred embodiment, the dilution control system includes a bottle adapted for receiving a quantity of a first fluid. The bottle has at least one first valve disposed in an opening thereof for controlling the flow of the first fluid from the bottle, where the first valve is biased to a closed position. The dilution control system also includes a dilution and dispenser assembly for supporting the bottle while diluting and dispensing the first fluid. The dilution/dispenser assembly includes a body having at least one fluid collector with a receiving opening and a dispensing opening; a top platform for engaging and supporting the bottle on the body with the opening of the bottle being directed downward in registration with the receiving opening of the fluid collector; and, a manifold assembly including at least one inlet for receiving a second fluid, at least one outlet in fluid communication with the inlet, the outlet being directed downward in registration with the receiving opening of the fluid collector, at least one actuator in fluid communication with the inlet for moving the first valve disposed in the opening of the bottle to an open position, the actuator being triggered by the second fluid flowing through the manifold assembly, and at least one second valve for controlling the flow of the second fluid from the inlet to both the outlet and the actuator, the second valve being biased to a closed position and shiftable to an open position.




A water valve control mechanism is provided for allowing a human operator to shift the second valve in the manifold assembly to the open and the closed positions. Further, a latch is provided for mating and engaging the bottle with the top platform of the dilution/dispenser assembly. Still further, the first valve disposed in the opening of the bottle is incorporated in a valve insert, which preferably further includes an air vent.




When the second valve is shifted to the open position, the second fluid can flow from the inlet to the outlet of the manifold assembly and into the fluid collector. Further, the second fluid can trigger the actuator, thereby causing the first fluid in the bottle to flow into the fluid collector and be mixed with the second fluid for subsequent dispensing of diluted fluid through the dispensing opening of the fluid collector. Advantageously, the dilution control system permits the first fluid to flow from the bottle only when the second fluid is flowing through the manifold assembly, thereby virtually eliminating inadvertent overuse and leakage of the first fluid. For example, the first fluid may be concentrated chemical cleaning fluid and the second fluid may be water.




Still further objects and advantages will become apparent from a consideration of the ensuing description and drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will be better understood by reference to the following more detailed description and accompanying drawings in which





FIG. 1A

is an isometric view of a dilution control system in accordance with the present invention;





FIG. 1B

is an exploded view of the dilution control system of

FIG. 1A

showing a top platform portion and a lower housing;





FIG. 1C

is an isometric view of the top platform portion of a dilution control system in accordance with the present invention;





FIG. 1D

is an isometric view of the top platform showing a water manifold assembly disposed therein according to the present invention;





FIG. 2

is an exploded view of the lower housing of the dilution control system showing a fluid collector and an exploded view of a water valve control mechanism in accordance with the present invention;





FIG. 3

is an exploded view of a portion of the top platform showing a latch for mating and engaging with a bottle of concentrated fluid according to the present invention;





FIG. 4

is an exploded view of a portion of the water manifold assembly in accordance with the present invention;





FIG. 5

is an exploded view of another portion of the water manifold assembly according to the present invention;





FIG. 6A

is a top plan view of part of the water manifold assembly shown in

FIG. 5

;





FIG. 6B

is a cross-sectional view of the part of the water manifold assembly shown in

FIG. 6A

;





FIG. 7A

is an isometric view of a valve insert in accordance with the present invention;





FIG. 7B

is an isometric view of the valve insert showing a pair of chemical valves and an air vent according to the present invention;





FIG. 8

is an exploded view of the valve insert shown in

FIG. 7A

;





FIG. 9A

is an isometric view of the bottle of concentrated fluid in accordance with the present invention;





FIG. 9B

is a top plan view of the bottle shown in

FIG. 9A

; and





FIG. 9C

is a detail view of the bottle shown in FIG.


9


B.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1A

shows a dilution control system


100


in accordance with the present invention. The dilution control system


100


includes a top platform


110


as shown in

FIGS. 1B

,


1


C and


1


D. The top platform


110


encloses a water manifold assembly


200


(see

FIGS. 1B

,


1


D,


4


,


5


,


6


A, and


6


B), which is coupled to the top platform


110


and is in fluid communication with a water source (not shown). The dilution control system


100


also includes a lower housing


120


as shown in FIG.


2


. The lower housing


120


encloses a fluid collector


280


and a water valve control mechanism


290


.




The dilution control system


100


is advantageously used with a bottle


150


(see

FIGS. 9A through 9C

) having a valve insert


170


(see

FIGS. 7A

,


7


B, and


8


) disposed therein. The bottle


150


contains, e.g., concentrated chemical cleaning fluid (not shown) or other fluid that is to be diluted using the dilution control system


100


for subsequent use by a system operator (not shown), who may be an unskilled custodial worker. Accordingly, when the bottle


150


is fully engaged with the dilution control system


100


as described below, the water valve control mechanism


290


, the water manifold assembly


200


, and the fluid collector


280


work in concert to dilute the concentrated chemical cleaning fluid contained in the bottle


150


with water from the water source. The system operator may then use the diluted chemical cleaning fluid for cleaning targeted surfaces such as floors, lavatory facilities, or the like.




The bottle


150


has at least one key


152


radially projecting outwardly from the neck (not numbered) of the bottle


150


(see FIG.


9


B and


9


C). The key


152


is received in a corresponding keyway


112


extending outwardly from a receiving opening


118


(see

FIG. 1C

) in the top platform


110


as the bottle


150


is inverted and then engaged with the dilution control system


100


. Further, the bottle


150


becomes fully engaged with the dilution control system


100


when at least one latch


114


(see

FIGS. 1C and 3

) operatively coupled to the top platform assembly


110


mates and engages with a ridge


115


(see

FIGS. 9B and 9C

) formed in the neck of the bottle


150


. A button


116


(see

FIGS. 1C

,


1


D, and


3


) operatively coupled to the top platform assembly


110


and the latch


114


can be used for quickly disengaging the bottle


150


from the latch


114


, thereby enabling the system operator to remove the bottle


150


from the top platform


110


of the dilution control system


100


.




The keying features


152


on the bottle


150


advantageously allow the user to properly orient the bottle


150


with the valve insert


170


relative to the dilution control system


100


. Specifically, the keying features


152


cause the valve insert


170


disposed in the opening (not numbered) of the bottle


150


to be properly oriented with bottle valve levers


202


and


204


(see

FIG. 1D

) coupled to the water manifold assembly


200


, thereby ensuring that the bottle valve levers


202


and


204


properly mate with the valve insert


170


during operation of the dilution control system


100


.




More specifically, the bottle valve lever


202


simultaneously mates with one flow port


572


and an air vent


576


(see

FIG. 7B

) included in the valve insert


170


. Alternatively, the other bottle valve lever


204


simultaneously mates with another flow port


574


(see

FIG. 7B

) and the air vent


576


included in the valve insert


170


. Further, in an illustrative embodiment, the flow port


574


provides a low flow rate of concentrated chemical cleaning fluid from the bottle


150


; and, the flow port


572


provides a high flow rate of the concentrated fluid from the bottle


150


.




Accordingly, the bottle valve levers


202


and


204


can be advantageously used for selecting either a low flow rate or a high flow rate of fluid from the same bottle


150


. For example, the system operator may select the low flow rate for filling a small container, e.g., a spray bottle, with the diluted cleaning fluid. Alternatively, the user may select the high flow rate for filling a large container, e.g., a bucket, with the diluted cleaning fluid.




The water valve control mechanism


290


in the lower housing


120


includes a rotatable control knob


130


(see

FIG. 2

) for enabling operation of the bottle valve levers


202


and


204


. When the control knob


130


is rotated in, e.g., a clockwise direction to a first position (see FIG.


2


), one of the bottle valve levers


202


is enabled; and, when the control knob


130


is rotated in, e.g., a counter-clockwise direction to a second position (not shown), the other bottle valve lever


204


is enabled. Accordingly, the control knob


130


can be used by the system operator for conveniently selecting a desired flow rate of diluted cleaning fluid to be dispensed from the dilution control system


100


. Further, when the control knob


130


is rotated to an intermediate “OFF” position, both bottle valve levers


202


and


204


are disabled.




The bottle


150


may be constructed in any conventional manner (e.g., injection molding) using any suitable material such as a polymeric material. The top platform


110


and the lower housing


120


of the dilution control system


100


may also be constructed in any conventional manner (e.g., injection molding) using any suitable material such as a high-impact plastic. It should be noted that the materials selected for fabricating the bottle


150


, the top platform


110


, and the lower housing


120


must be compatible with the concentrated chemical fluid to be dispensed from the bottle


150


.





FIG. 4

shows an exploded view of a portion of the water manifold assembly


200


enclosed by the top platform


110


. Specifically, the water manifold assembly


200


includes a pair of opposing fluid inlets


206


(see also

FIGS. 1C

,


1


D,


5


,


6


A, and


6


B), fluid valve assemblies


208


and


209


(see

FIGS. 1C

,


1


D, and


5


), fluid diaphragm assemblies


210


and


211


(see

FIGS. 1D

, and


5


), the bottle valve levers


202


and


204


, and outlets


212


and


213


(see

FIG. 4

) for outputting fluid, preferably water from the water source, to be used for diluting the concentrated chemical fluid from the bottle


150


.




The opposing fluid inlets


206


are coupled by a generally tubular channel


214


, which enables the dilution control system


100


to be used as either a stand-alone unit or as one of a bank (not shown) of identical dilution control systems


100


. For example, when the dilution control system


100


is used as a stand-alone unit, one of the fluid inlets


206


is coupled to the water source by, e.g., a hose (not shown) or other suitable connection, while the other fluid inlet


206


is preferably capped, e.g., using a threaded cap


217


(see FIGS.


1


A and


1


B). Further, when the dilution control system


100


is used in a bank of dilution control systems


100


, one of the fluid inlets


206


may be coupled to the water source as described above, while the other fluid inlet


206


is coupled to a successive dilution control system


100


. In this way, a plurality of dilution control systems


100


can be easily ganged together and operated from the same water source. The uncoupled fluid inlet


206


of the dilution control system


100


at the distal end of the bank of systems


100


is then preferably capped using the threaded cap


217


.




It was also described above that the lower housing


120


encloses the fluid collector


280


and the water valve control mechanism


290


, and that the control knob


130


of the water valve control mechanism


290


is used by the system operator for selecting a desired flow rate of diluted cleaning fluid from the dilution control system


100


by enabling the operation of the bottle valve levers


202


and


204


. As shown in

FIG. 2

, the water valve control mechanism


290


further includes a knob retainer


294


coupled to both the control knob


130


and a control shaft


296


, which in turn is coupled to a water valve actuator


298


. The control shaft


296


and the water valve actuator


298


are enclosed within the lower housing


120


, with the water valve actuator


298


pivotally mounted on an inner surface of the lower housing


120


and the control shaft


296


axially positioned for coupling with the knob retainer


294


outside the lower housing


120


.




Accordingly, when the control knob


130


is rotated to the first position as described above (see FIG.


2


), the knob retainer


294


, the control shaft


296


, and the water valve actuator


298


rotate as one, thereby causing an operative surface


297


of the water valve actuator


298


to impinge upon and actuate a water valve lever


205


(shown in its actuated position in FIG.


1


D), thereby enabling the bottle valve lever


202


(also shown in its actuated position in FIG.


1


D). Alternatively, when the control knob


130


is rotated to the second position as described above, the water valve control mechanism


290


causes another operative surface


299


of the water valve actuator


298


to impinge upon and actuate a water valve lever


207


(shown in its unactivated position in FIG.


1


D), thereby enabling the bottle valve lever


204


(also shown in its unactivated position in FIG.


1


D).




It should be noted that only one of the water valve levers


205


and


207


could be actuated at a time. Thus, when the control knob


130


is rotated, e.g., from the first position to the second position as described above, a return spring


408


(see

FIG. 5

) urges the water valve lever


205


to its unactivated position, thereby disabling the operation of the bottle valve lever


202


. Further, the knob retainer


294


preferably includes a detent


295


for positioning and holding the control knob


130


in the second position, thereby maintaining the water valve lever


207


in its actuated position and conveniently allowing the system operator to fill, e.g., a bucket with diluted cleaning fluid without having to keep one hand on the control knob


130


. The knob retainer


294


also preferably provides a positive “ON” to “OFF” actuation for automatically returning the control knob


130


back to the intermediate “OFF” position after the system operator rotates the control knob


130


to the first position, thereby temporarily maintaining the water valve lever


205


in its actuated position and allowing the system operator to fill, e.g., a spray bottle with diluted leaning fluid. This prevents the system operator from inadvertently overfilling the spray bottle.




As shown in

FIG. 2

, the collector


280


disposed in the lower housing


120


includes dilution chambers


282


and


284


with respective outlets


286


and


288


. Accordingly, when the control knob


130


is in the first position as described above, thereby enabling the bottle valve lever


202


, the chamber


282


simultaneously collects water from the outlet


212


of the water manifold assembly


200


and concentrated chemical cleaning fluid from the bottle


150


through the flow port


572


of the valve insert


170


. The water and the concentrated chemical cleaning fluid are then allowed to mixed in the chamber


282


; and, the diluted mixture is subsequently dispensed through the chamber outlet


286


, which may optionally be connected to a hose (not shown) for conveniently filling, e.g., a spray bottle with the diluted cleaning fluid.




Similarly, when the control knob


130


is in the second position as described above, thereby enabling the bottle valve lever


204


, the chamber


284


simultaneously collects water from the outlet


213


of the water manifold assembly


200


and concentrated chemical cleaning fluid from the bottle


150


through the flow port


574


of the valve insert


170


. The water and the concentrated chemical cleaning fluid are then allowed to mixed in the chamber


284


; and, the diluted mixture is subsequently output through the chamber outlet


288


, which may optionally be connected to another hose (not shown) for conveniently filling, e.g., a bucket with the diluted cleaning fluid.




For this illustrative embodiment, whether or not the outlets


286


and


288


of the collector


280


are used for filling, e.g., a spray bottle or a bucket with diluted cleaning fluid is dependent upon the selected flow rate of the concentrated chemical fluid from the bottle


150


. This is described in further detail below with respect to the operation of the dilution control system


100


.




In accordance with standardized plumbing codes, there is preferably an air gap of at least about one (1) inch between the top edges (not numbered) of the collector chambers


282


and


284


and the outlets


212


and


213


, respectively, of the water manifold assembly


200


. This is for protecting the water source from contamination in a “back-flow” situation. For example, back-flow may cause reverse water pressure in a line providing water from the water source, thereby resulting in some fluid being drawn from the water manifold assembly


200


through the line toward the water source. By providing the air gap between the collector


280


and the fluid outlets


212


and


213


, any diluted chemical fluid that might be in the collector


280


cannot also be drawn back through the water manifold assembly


200


toward the water source in the back-flow situation. This minimizes any potential water source contamination that might occur.





FIG. 5

shows an exploded view of another portion of the water manifold assembly


200


. As mentioned above, the water manifold assembly


200


includes the pair of fluid inlets


206


, the fluid valve assemblies


208


and


209


, the fluid diaphragm assemblies


210


and


211


, the bottle valve levers


202


and


204


(see FIG.


1


D), and the outlets


212


and


213


(see

FIG. 4

) for outputting water from the water source to the collector chambers


282


and


284


(see FIG.


2


), respectively.




The fluid valve assemblies


208


and


209


are of conventional design and may be obtained from several manufacturers such as HORTON™, VERNEY™, and DEMA™. Specifically, each of the fluid valve assemblies


208


and


209


typically includes a valve diaphragm


414


for controlling the flow of water from the inlets


206


through the water manifold assembly


200


. More specifically, each fluid valve assembly


208


or


209


typically includes a steel diaphragm actuator


416


, a coil spring


412


, and a spacer


410


, which are held in the relative positions shown in

FIG. 4

by a guide


407


seated over the valve diaphragm


414


. Further, each fluid valve assembly


208


or


209


typically includes a magnet


406


and an actuator button


404


, which is pivotally coupled to the water valve lever


205


or


207


(see FIG.


1


D).




When the water valve lever


205


or


207


is in its unactivated position, the spring


412


is normally biased to urge the diaphragm actuator


416


against the valve diaphragm


414


, thereby preventing water from flowing from the channel


214


through the water valve assembly


208


or


209


. Specifically, when the spring


412


is in its normally biased position, the diaphragm actuator


416


is urged against the valve diaphragm


414


, which seats itself in a circular chamber


418


or


419


(see also

FIGS. 4 and 6A

) and forms a seal around the edge (not numbered) of a circular passage


420


or


421


(see also FIG.


6


A). Accordingly, the valve diaphragm


414


is made of a resilient material such as rubber and is adapted to seal against the seat formed around the edge of the circular passage


420


or


421


(see also FIGS.


4


and


6


A).




For example,

FIG. 1D

shows the water valve lever


207


in its unactivated position. Accordingly, water is prevented from flowing from the channel


214


through an opening


423


(see

FIG. 6A

) into the chamber


419


and then through the circular passage


421


. This is because the normally biased spring


412


urges the diaphragm actuator


416


against the valve diaphragm


414


, thereby causing the valve diaphragm


414


to push against and form a seal around the edge (not numbered) of the circular passage


421


. Further,

FIG. 6B

is a cross-sectional view of the portion of the water manifold assembly


200


shown in

FIG. 6A

along the line A—A. Specifically,

FIG. 6B

shows a flow


600


of water from the inlet


206


, through the channel


214


, and to the opening


423


between the channel


214


and the chamber


419


.




The circular chamber


418


is in fluid communication with both an adjacent circular chamber


430


(see

FIGS. 4 and 6A

) through the passage


420


(see FIG.


6


A), and the fluid outlet


212


through the passage


424


(see FIGS.


4


and


6


A). Similarly, the circular chamber


419


is in fluid communication with both an adjacent circular chamber


431


(see

FIGS. 4 and 6A

) through the passage


421


(see FIG.


6


A), and the fluid outlet


213


through the passage


425


(see FIGS.


4


and


6


A). Accordingly, when the water valve levers


205


and


207


are alternately in their unactivated positions, water is prevented from flowing from the chamber


418


to the chamber


430


and the outlet


212


, and from the chamber


419


to the chamber


431


and the outlet


213


.




It should be noted that the diameter of the chamber


431


is larger than that of the chamber


430


. This is because the chamber


431


is in fluid communication with the outlet


213


, which is used when filling, e.g., a bucket with the diluted cleaning fluid; and, the chamber


430


is in fluid communication with the outlet


212


, which is used when filling, e.g., a spray bottle with the diluted cleaning fluid. The larger diameter chamber


431


therefore provides a greater water flow for filling the bucket; and, the smaller diameter chamber


430


provides a lesser water flow for filling the spray bottle.




When the water valve lever


205


or


207


is in its actuated position, the actuator button


404


pushes the magnet


406


toward the steel diaphragm actuator


416


, thereby allowing magnetic attraction between the magnet


406


and the actuator


416


to overcome the normal bias of the spring


412


. As a result, the actuator


416


is drawn toward the magnet


406


and away from the valve diaphragm


414


. For example, this allows water entering the chamber


418


from the channel


214


to push the valve diaphragm


414


away from the passage


420


, and therefore pass through the passage


420


to the adjacent chamber


430


and through the passage


424


to the outlet


212


. Specifically,

FIG. 6B

shows a flow


602


of water from the passage


420


, through a channel


289


parallel to the channel


214


, and to the passage


420


between the channel


289


and the chamber


430


. Alternatively, water entering the chamber


419


from the channel


214


pushes the valve diaphragm


414


away from the passage


421


, and passe s through the passage


421


to the adjacent chamber


431


and through the passage


425


to the outlet


213


. Finally, each of the fluid valve assemblies


208


and


209


typically includes a cover


402


.




The fluid diaphragm assemblies


210


and


211


include respective circular bellows


440


and


441


, and respective pistons


442


and


443


with return coil springs


445


disposed thereon, and covers


444


. The circular bellows


440


and


441


are seated on the edges (not numbered) of the circular chambers


430


and


431


, respectively, and held in place by the covers


444


, thereby sealing the chambers


430


and


431


. Further, generally disk-shaped ends (not numbered) of the pistons


442


and


443


rest on the bellows


440


and


441


, while elongated portions (not numbered) of the pistons


442


and


443


pass through holes (not numbered) in the covers


444


; and, opposing ends (not numbered) of the pistons are slidingly coupled to the bottle valve levers


202


and


204


, respectively.




For example, when water passes from the chamber


418


to the chamber


430


through the passage


420


(i.e., when the water valve lever


205


is in its actuated position), the water pushes against the bellows


440


, thereby causing the bellows


440


to expand and in turn push against the disk-shaped end of the piston


442


. A similar action occurs when water passes from the chamber


419


to the chamber


431


through the passage


421


(i.e., when the water valve lever


207


is in its actuated position), thereby causing the bellows


441


to expand and in turn push against the disk-shaped end of the piston


443


.




In the preferred embodiment, the bellows


440


and


441


are caused to fully expand and push against the disk-shaped ends of the pistons


442


and


443


, respectively, when the water pressure in the chambers


430


and


431


is equal to about 20 psi. Accordingly, the bellows


440


and


441


are also made of a resilient material such as rubber.




It was mentioned above that the diameter of the chamber


431


is larger than that of the chamber


430


. As a result, in order to cooperate effectively with the chambers


431


and


430


and therefore generate enough force to push against the disk-shaped ends of the pistons


442


and


443


, the diameter of the bellows


441


is larger than that of the bellows


440


. Accordingly, the piston


443


is larger than the piston


442


for effectively cooperating with the larger bellows


441


.




Because the ends of the pistons


442


and


443


opposite the disk-shaped ends are slidingly coupled near one end of the bottle valve levers


202


and


204


, respectively, and the bottle valve levers


202


and


204


are pivotally coupled to the top platform


110


as shown in

FIG. 1D

, the fully expanded bellows


440


and


441


cause ends


216


and


218


(see

FIG. 1D

) of the bottle valve levers


202


and


204


, respectively, to rotate toward the bottle


150


engaged with the dilution control system


100


, for subsequent mating with the valve insert


170


.





FIG. 4

also shows a flow regulator


450


between the passage


424


and the outlet


212


. Similarly, another flow regulator


451


is disposed between the passage


425


and the outlet


213


. In this illustrative embodiment, the flow port


572


can be used for providing a high flow rate of concentrated chemical fluid from the bottle


150


; and, the flow port


574


can be used for providing a low flow rate of fluid from the bottle


150


. Accordingly, the flow regulators


450


and


451


can be used for providing corresponding low and high flow rates of water for subsequently diluting the concentrated fluid that flows from the ports


574


and


572


, respectively, into the collector chambers


282


and


284


. In the preferred embodiment, the flow regulator


450


is used to provide a flow rate of about 1 gallon/minute of water through the outlet


212


to the collector chamber


282


; and, the flow regulator


451


is used to provide a flow rate of about


4


gallons/minute of water through the outlet


213


to the collector chamber


284


.





FIGS. 7A and 7B

show isometric views of the valve insert


170


in accordance with the present invention. As described above, the valve insert


170


includes the flow ports


572


and


574


, and the air vent


576


(see FIG.


7


B). The valve insert


170


further includes a keyway


171


for receiving a key


153


(see

FIG. 9B

) radially projecting inwardly from the neck of the bottle


150


. Accordingly, the valve insert


170


is preferably press-fit into the opening of the bottle


150


with the keyway


171


receiving the key


153


on the bottle


150


. This further ensures that the valve insert


170


is properly oriented with the dilution control system


100


when the bottle


150


is fully engaged with the system


100


.





FIG. 8

shows an exploded view of the valve insert


170


. Specifically, the flow port


572


includes a chemical valve


580


and a return coil spring


582


, and is seated and retained in a first opening (not numbered) in the valve insert


170


. Similarly, the flow port


574


includes a chemical valve


584


and a return coil spring


586


, and is seated and retained in a second opening (not numbered) in the valve insert


170


. Further, metering tips


581


and


583


can optionally be press-fit into openings (not numbered) of the valves


580


and


584


for further restricting and regulating the flow of concentrated chemical cleaning fluid from the bottle


150


. In addition, the air vent


576


includes an extender portion


588


, a return coil spring


589


, and a cap


590


, and is seated and retained in a third opening (not numbered) in the valve insert


170


.




As described above, the fully expanded bellows


440


and


441


cause the ends


216


and


218


of the bottle valve levers


202


and


204


, respectively, to rotate toward the valve insert


170


for subsequent mating. Specifically, each end


216


or


218


includes a generally cylindrically-shaped portion


221


(see

FIGS. 1C and 1D

) with keys


220


(see

FIGS. 1C and 1D

) radially projecting therefrom. Further, the valve insert


170


includes keyways


578


and


579


(see

FIG. 7B

) for receiving the radially projecting keys


220


during mating of the ends


216


and


218


with the valve insert


170


, thereby selectively actuating the flow ports


572


and


574


, and the air vent


576


.




For example, as the end


216


of the bottle valve lever


202


rotates toward the valve insert


170


, the keys


220


are received in the keyways


578


. Further, the cylindrical portion


221


depresses the valve


580


until the spring


582


is substantially fully compressed in the first opening of the valve insert


170


; and, the key


220


received in the keyway


578


between the flow port


572


and the air vent


576


depresses the extender portion


588


until the spring


589


is substantially fully compressed in the third opening of the valve insert


170


. As a result, the end


216


of the bottle valve lever


202


simultaneously mates with and actuates the flow port


572


and the air vent


576


of the valve insert


170


.




Alternatively, as the end


218


of the bottle valve lever


204


rotates toward the valve insert


170


, the keys


220


are received in the keyways


579


. The cylindrical portion


221


then depresses the valve


584


until the spring


586


is substantially fully compressed in the second opening of the valve insert


170


; and, the key


220


received in the keyway


579


between the flow port


574


and the air vent


576


depresses the extender portion


588


until the spring


589


is substantially fully compressed in the third opening of the valve insert


170


. In this way, the end


218


of the bottle valve lever


204


simultaneously mates with and actuates the flow port


574


and the air vent


576


of the valve insert


170


.




Specifically, the chemical valves


580


and


584


are of conventional design and include fingers (not numbered) that expand outwardly as the valves


580


and


584


are depressed by the bottle valve levers


202


and


204


, respectively, thereby causing the valves


580


and


584


to open and allow concentrated chemical cleaning fluid to be dispensed from the bottle


150


. As the ends


216


and


218


of the bottle valve levers


202


and


204


, respectively, selectively rotate away from the valve insert


170


, the return springs


582


and


586


urge the valves


580


and


584


, respectively, to their original positions, thereby compressing the fingers and causing the valves


580


and


584


to close.




Further, the air vent


576


is used for venting the bottle


150


as the concentrated chemical cleaning fluid is dispensed therefrom through either the flow port


572


or


574


. Specifically, when the air vent


576


is in its unactivated state, the cap


590


rests on an elongated tubular portion


591


(see FIG.


7


A), thereby forming a seal around an edge (not numbered) of the tubular portion


591


. As the extender portion


588


is depressed by the bottle valve levers


202


or


204


, the extender portion


588


pushes against the cap


590


, thereby breaking the seal. Because the bottle valve levers


202


and


204


simultaneously mate with and actuate either the flow port


572


and the air vent


576


, or the flow port


574


and the air vent


576


, this means that air can pass through the tubular portion


591


, around the cap


590


, and into the bottle


150


, thereby displacing concentrated chemical fluid being dispensed from the bottle


150


through either the flow port


572


or


574


.




More specifically, as the bottle valve levers


202


and


204


actuate the flow ports


572


or


574


and the air vent


576


, the bottle


150


is vented via the air vent


576


while the fluid in the bottle


150


follows the path of least resistance through either the flow port


572


or


574


. The cap


590


also preferably includes features (not shown) for preventing the cap


590


from being completely separated from the tubular portion


591


. Further, as the ends


216


and


218


of the bottle valve levers


202


and


204


, respectively, rotate away from the valve insert


170


, the return spring


589


urges the extender portion


588


to its original position, thereby allowing the cap


590


to form the sealing surface against the tubular portion


591


.




The operation of the dilution control system


100


will now be described in accordance with the following illustrative example. In this example, the dilution control system


100


is preferably mounted to a wall (not shown) such that the control knob


130


is opposite the surface of the lower housing


120


mounted against the wall. Alternatively, the dilution control system


100


may be similarly mounted to a movable cart (not shown). This gives the system operator easy access to the dilution control system


100


as a whole and to the control knob


130


in particular. Further, the dilution control system


100


is preferably mounted near a water source (not shown), e.g., a water faucet, so that water can be easily provided to the system


100


using a hose (not shown) or other suitable structure coupled to the faucet. In addition, in this illustrative example, the dilution control system


100


is operated as a stand-alone unit. Accordingly, one end of the tubular channel


214


coupling the fluid inlets


206


is capped using the threaded cap


217


, while the other end of the tubular channel


214


is coupled to the water faucet via the hose. The outlets


286


and


288


may also be connected to respective hoses (not shown) for facilitating the filling of a spray bottle or a bucket with diluted cleaning fluid.




First, the system operator obtains a bottle of concentrated chemical cleaning fluid, such as the bottle


150


. If the bottle


150


does not al ready have the valve insert


170


disposed therein, then the system operator obtains the valve insert


170


and inserts it into the opening of the bottle


150


, taking care to align the keyway


171


on the valve insert


170


with the key


153


projecting inwardly from the neck of the bottle


150


. In this way, the valve insert is press-fit into the opening of the bottle


150


so that an outer edge


592


(see

FIG. 7A

) of the valve insert


170


is substantially flush with the bottle opening.




The system operator then inverts the bottle


150


for engaging it with the dilution control system


100


. Because the valve insert


170


is securely press-fit into the opening of the bottle


150


, and the flow ports


572


and


574


and the air vent


576


are in their unactivated positions, no concentrated chemical cleaning fluid is allowed to escape from the inverted bottle


150


. Next, the system operator engages the inverted bottle


150


with the dilution control system


100


.




The system of keys


152


and


153


and keyways


112


and


171


make it easy for system operators to properly orient the valve insert


170


with both the bottle


150


and the top platform


110


of the dilution control system


100


. As a result, after the system operator engages the inverted bottle


150


with the dilution control system


100


, he or she can be confident that the valve insert


170


is also properly aligned with the bottle valve levers


202


and


204


coupled to the water manifold assembly


200


and that the dilution control system


100


is ready for use.




Next, the system operator turns on the water faucet, thereby causing water to flow into the channel


214


of the dilution control system


100


. It is important to note that at this point in the operation of the dilution control system


100


, there is no fluid flowing from the bottle


150


. This is because the system operator has not yet rotated the control knob


130


for enabling the bottle valve lever


202


or


204


. Significantly, water must be running through the dilution control system


100


, and one of the bottle valve levers


202


or


204


must be enabled, in order for the fluid to be released from the bottle


150


. This ensures that any concentrated chemical cleaning fluid that is released from the bottle


150


is subsequently and immediately diluted with the water running through the dilution control system


100


. As a result, the probability that the system operator will come into contact with undiluted chemical cleaning fluid and/or otherwise misuse the system


100


is substantially reduced. This also ensures that the desired level of accuracy is achieved when diluting the concentrated chemical cleaning fluid.




As explained above, whether or not the outlets


286


and


288


of the dilution control system


100


are used for filling, e.g., a spray bottle or a bucket with diluted cleaning fluid is dependent upon the selected flow rate of the concentrated chemical cleaning fluid from the bottle


150


. Accordingly, the system operator selects the flow rate of the fluid from the bottle


150


using the control knob


130


.




In this illustrative example, when the system operator rotates the control knob


130


in a clockwise fashion from the intermediate “OFF” position to a first position, he or she selects a low flow rate of fluid from the bottle


150


. Alternatively, when the system operator rotates the control knob


130


in a counter-clockwise fashion from the intermediate “OFF” position to a second position, he or she selects a high flow rate of fluid from the bottle


150


. As explained above, the metering tips


581


and


583


can be press-fit into the openings of the appropriate chemical valves


580


and


584


for regulating the low and high flow rates of the fluid from the bottle


150


when the control knob


130


is rotated to either the first or the second position.




The system operator then rotates the control knob


130


to, e.g. the first position for subsequently obtaining a low flow rate of concentrated chemical cleaning fluid from the bottle


150


. As a result, the water valve lever


205


is actuated by the water valve actuator


298


included in the water valve control mechanism


290


. It should be understood that the system operator might alternatively rotate the control knob


130


to, e.g., the second position for obtaining a high flow rate of cleaning fluid from the bottle


150


.




Because the water valve lever


205


is actuated, water enters the chamber


418


, thereby pushing the valve diaphragm


414


away from the passage


420


. The water then passes through the passage


420


to the adjacent chamber


430


and also through the passage


424


to the outlet


212


.




When the water pressure in the chamber


430


is at least about 20 psi, the bellows


440


in, e.g., the fluid diaphragm assembly


210


fully expands and pushes against the disk-shaped end of the piston


442


. Because the opposite end of the piston is coupled to, e.g., the bottle valve lever


202


pivotally coupled to the top platform


110


, the end


216


of the bottle valve lever


202


rotates toward the valve insert


170


in the bottle


150


.




In this illustrative example, the keys


220


projecting from the cylindrically-shaped portion


221


of the end


216


are then received in the keyways


578


, thereby allowing the cylindrical portion


221


and the keys


220


to actuate the flow port


572


and the air vent


576


in the valve insert


170


. Specifically, the chemical valve


580


and the extender portion


588


of the air vent


576


are depressed, thereby allowing fluid to flow out of the bottle


150


through the valve


580


and air to flow into the bottle


150


through the air vent


576


.




Next, both the water flowing through the outlet


212


and the concentrated chemical cleaning fluid flowing through the flow port


572


enter the collector chamber


282


, where the water and the concentrated chemical cleaning fluid are allowed to mix. In this illustrative example, the flow regulator


450


is used for providing a low flow rate of water through the outlet


212


and into the collector chamber


282


, thereby corresponding with the low flow rate of cleaning fluid through the flow port


574


. Finally, the chemical cleaning fluid mixed and diluted with water is dispensed through the outlet


286


of the collector chamber


282


and the hose connected thereto, and into the spray bottle for subsequent use. The system operator then rotates the control knob


130


back to the intermediate “OFF” position, and turns-off the water faucet.




Because water must be running through the dilution control system


100


in order for fluid to be released from the bottle


150


, no fluid is allowed to escape from the bottle


150


after the system operator turns-off the water faucet. As a result, any chance that concentrated chemical cleaning fluid might inadvertently leak from the inverted bottle


150


when the dilution control system


100


is not in use is virtually eliminated.




After all of the concentrated chemical cleaning fluid in the bottle


150


has been diluted with water using the dilution control system


100


, the system operator normally discards the bottle


150


with the valve insert


170


disposed therein in an environmentally safe manner.




It follows from the above description that important advantages are derived from the dilution control system of the present invention. For example, the dilution control system dilutes and dispenses concentrated chemical cleaning fluids accurately. This is because the metering tips and the flow regulators can be used for accurately regulating both the flow of cleaning fluid from a bottle engaged with the system and the flow of water from a water source through the system.




In addition, the dilution control system dilutes and dispenses concentrated chemical cleaning fluid with a higher degree of safety as compared with conventional systems. This is because cleaning fluid is released from the bottle only when water is running through the dilution control system. As a result, the system operator normally cannot come into potentially harmful contact with undiluted chemical cleaning fluid and/or otherwise misuse the dilution control system.




In addition, the dilution control system is convenient to use. This is because the system of keys and keyways on both the dilution control system and the bottle engaged with the system, and the control knob for easily selecting fluid flow rates, make system set-up virtually foolproof. Further, because the cleaning fluid is released from the bottle only when water is running through a properly operating dilution control system, the system operator can be assured that no cleaning fluid will inadvertently escape from the bottle after he or she turns-off the water source for the system.




Having described one embodiment, numerous alternative embodiments or variations might be made. For example, it was described that the dilution control system is used for diluting and dispensing concentrated chemical cleaning fluid. However, this was merely an illustration. The dilution control system may be used for diluting and dispensing any fluid with another fluid so long as the fluids are compatible with the materials used to fabricate the dilution control system.




It was also described that the valve insert for use with the bottle of concentrated fluid has two (2) flow ports and one (1) air vent. However, this was also merely an illustration. Although the valve insert preferably has at least one air vent, the valve insert may alternatively have only one (1) flow port or more than two (2) flow ports for regulating the flow rate of fluid from the bottle. It follows that the water manifold assembly may alternatively be configured for actuating only one (1) flow port for dispensing fluid at a single flow rate, or it may be configured for actuating more than two (2) flow ports for selectively dispensing fluid from the bottle at a plurality of flow rates. The water manifold assembly may also be configured with a suitable number of fluid outlets for use with the different numbers of flow ports. Similarly, the collector may be configured with a suitable number of chambers for use in mixing and diluting fluids provided by the flow ports of the valve insert and the fluid outlets of the water manifold assembly.




Specific structures were also described for the water valve assemblies and the diaphragm assemblies included in the water manifold assembly. However, these were merely illustrations. Alternative structures may be used for starting, stopping, and/or regulating the flow of fluid through the water manifold assembly so long as these structures can be used to actuate the flow of concentrated fluid from the bottle only when there is water or other fluid flowing through the water manifold assembly. In this way, inadvertent release or leakage of the concentrated fluid from the bottle can be advantageously avoided.




A specific system of keys and keyways were also described for facilitating the insertion of the valve insert into the bottle and the engagement of the bottle with the top platform of the dilution control system. However, this was also merely an illustration. Alternate systems and configurations may be used for facilitating the set-up of the dilution control system. For some applications it might even be preferable not to have keys and keyways for guiding the engagement of the bottle with the system. This would make it possible to use a greater variety of types of bottles with the dilution control system. Similarly, a specific system of keys and keyways was described for mating and engaging the bottle valve levers of the water manifold assembly with the flow ports and the air vent of the valve insert. However, alternate systems and configurations may be used for ensuring proper actuation of the fluid and air valves.




It will also be apparent to those skilled in this art that other changes can be made in the embodiment described herein without departing from the spirit and scope of the present invention. Therefore, the present invention should be limited only by the spirit and scope of the appended claims.



Claims
  • 1. A system for diluting and dispensing a fluid, comprising:a bottle adapted for receiving a quantity of the fluid, the bottle having at least one first valve disposed in an opening thereof for controlling the flow of the fluid from the bottle, the first valve being biased to a closed position; and dilution and dispenser assembly for supporting the bottle while diluting and dispensing the fluid, the assembly including a body having at least one chamber with a receiving opening and a dispensing opening, a platform for engaging and supporting the bottle on the body with the opening of the bottle being directed downward in registration with the receiving opening of the chamber, and a manifold assembly including at least one inlet for receiving a second fluid, at least one outlet in fluid communication with the inlet, the outlet being directed downward in registration with the receiving opening of the chamber, at least one actuator in fluid communication with the inlet for moving the first valve disposed in the opening of the bottle to an open position, the actuator being triggered by the second fluid flowing through the manifold assembly, and at least one second valve for controlling the flow of the second fluid from the inlet to both the outlet and the actuator, the second valve being biased to a closed position and shiftable to an open position, whereby when the second valve is shifted to the open position, the second fluid flows from the inlet to the outlet and into the chamber and triggers the actuator, thereby causing the fluid in the bottle to flow into the chamber and be mixed with the second fluid for subsequent dispensing of diluted fluid through the dispensing opening of the chamber.
  • 2. The system as recited in claim 1,wherein the bottle further includes an air valve disposed in the opening thereof for controlling the flow of air into the bottle and displacing the fluid flowing out of the bottle and into the chamber, the air valve being biased to a closed position, and wherein the actuator simultaneously moves the first valve and the air valve to respective open positions when triggered by the second fluid flowing through the manifold assembly.
  • 3. The system as recited in claim 1,wherein the bottle has at least one key on a neck thereof and the platform has an opening with a keyway for receiving the key on the bottle.
  • 4. The system as recited in claim 1,wherein the dilution and dispensing assembly further includes a switch operatively coupled to the body for selectively shifting the second valve to the open and the closed positions.
  • 5. The system as recited in claim 1,wherein the inlet of the manifold assembly is in fluid communication with a water source.
  • 6. The system as recited in claim 1,wherein the first valve includes at least one metering tip for regulating the flow rate of the fluid from the bottle, through the first valve, and into the chamber.
  • 7. The system as recited in claim 1,wherein at least one flow regulator is disposed between the inlet and the outlet of the manifold assembly for regulating the flow rate of the second fluid into the chamber.
  • 8. The system as recited in claim 1,wherein the actuator includes a diaphragm and the second fluid triggers the actuator by applying force to and expanding the diaphragm.
  • 9. The system as recited in claim 8,wherein the actuator is triggered when the force applied to the diaphragm is at least 20 psi.
  • 10. The system as recited in claim 8,wherein the actuator includes a valve arm and the expanding diaphragm pushes against the valve arm for moving the first valve disposed in the opening of the bottle to the open position.
  • 11. A dilution and dispenser assembly for use with a system for diluting and dispensing a fluid, the system including a bottle adapted for receiving a quantity of the fluid, the bottle having at least one first valve disposed in an opening thereof for controlling the flow of the fluid from the bottle, the first valve being biased to a closed position, wherein the dilution and dispenser assembly supports the bottle while diluting and dispensing the fluid, the dilution and dispenser assembly comprising:a body having at least one chamber with a receiving opening and a dispensing opening; a platform for engaging and supporting the bottle on the body with the opening of the bottle being directed downward in registration with the receiving opening of the chamber; and a manifold assembly including at least one inlet for receiving a second fluid, at least one outlet in fluid communication with the inlet, the outlet being directed downward in registration with the receiving opening of the chamber, at least one actuator for moving the first valve disposed in the opening of the bottle to an open position, the actuator being triggered by the second fluid flowing through the manifold assembly, and at least one second valve for controlling the flow of the second fluid from the inlet to both the outlet and the actuator, the second valve being biased to a closed position and shiftable to an open position, whereby when the second valve is shifted to the open position, the second fluid flows from the inlet to the outlet and into the chamber and triggers the actuator, thereby causing the fluid in the bottle to flow into the chamber and be mixed with the second fluid for subsequent dispensing of diluted fluid through the dispensing opening of the chamber.
  • 12. The assembly as recited in claim 11,further including a switch operatively coupled to the body for allowing a human operator to selectively shift the second valve to the open and the closed positions.
  • 13. The assembly as recited in claim 1,wherein the inlet of the manifold assembly is in fluid communication with a water source.
  • 14. The assembly as recited in claim 11,wherein the bottle further includes an air valve disposed in the opening thereof, the air valve being biased to a closed position, and wherein the actuator simultaneously moves the first valve and the air valve to respective open positions when triggered by the second fluid flowing through the manifold assembly.
  • 15. The assembly as recited in claim 11,further including at least one flow regulator disposed between the inlet and the outlet of the manifold assembly for regulating the flow rate of the second fluid into the chamber.
  • 16. The assembly as recited in claim 11,wherein the actuator includes a diaphragm, a piston, and a valve arm pivotally coupled to the platform, a proximal end of the valve arm being slidingly coupled to the piston and a distal end of the valve arm being adapted for moving the first valve, and wherein the second fluid triggers the actuator by applying force to and expanding the diaphragm, thereby causing the diaphragm to push against the piston and operate the valve arm for moving the first valve to the open position.
  • 17. The assembly as recited in claim 16,wherein the actuator is triggered when the force applied to the diaphragm is at least 20 psi.
  • 18. The assembly as recited in claim 11,wherein the bottle has at least one key radially projecting from a neck thereof and the platform has an opening with a keyway for receiving the key on the bottle.
  • 19. The assembly as recited in claim 18,wherein a latch assembly is operatively coupled to the platform for mating and engaging with at least one ridge projecting from the neck of the bottle when the bottle is engaged with the opening of the platform.
  • 20. The assembly as recited in claim 16,wherein the distal end of the valve arm has at least one key radially projecting therefrom, and wherein the bottle further includes an air valve disposed in the opening thereof with a keyway disposed between the air valve and the first valve for receiving the key on the distal end of the valve arm, whereby the keyway between the air valve and the first valve guides the key on the distal end of the valve arm for simultaneously moving the air valve and the first valve to respective open positions.
  • 21. A gravity-feed dilution and dispenser assembly for use with a system for diluting and dispensing a fluid, the system including a container for dispensing a cleaning solution, the container activated to dispense solution by a mechanism of the assembly, without rotation of the container.
  • 22. A gravity-feed dilution and dispenser assembly of claim 21, wherein the mechanism activates the container to dispense solution when a diluting liquid is flowing through the assembly.
  • 23. A gravity-feed dilution and dispenser assembly of claim 21, wherein the mechanism causes the container not to dispense solution when the diluting liquid is not flowing through the assembly.
  • 24. A gravity-feed dilution and dispenser assembly of claim 22, wherein the mechanism activates the container to dispense solution when the diluting liquid is flowing through the assembly with a pressure of at least 20 psi.
  • 25. A gravity-feed dilution and dispenser assembly of claim 22, wherein the cleaning solution being dispensed and the diluting liquid are mixed in a chamber and a diluted cleaning solution is dispensed therefrom.
  • 26. A gravity-feed dilution and dispenser assembly of claim 22, wherein the mechanism includes a switch to selectively control dispensing solution from the container.
  • 27. A gravity-feed dilution and dispenser assembly of claim 26, wherein the switch has an on and an off position and wherein the container dispenses solution when the switch is in the on position.
  • 28. A gravity-feed dilution and dispenser assembly of claim 21, wherein the assembly further includes a vent mechanism so that the pressure in the container can equilibrate with atmospheric pressure as the cleaning solution is dispensed therefrom.
  • 29. A gravity-feed dilution and dispenser assembly of claim 28, wherein the vent mechanism is selectively activated so as to allow the pressure in the container to equilibrate with atmospheric pressure when the solution is dispensed from the container and so as to seal the container when the solution is not being dispensed therefrom.
  • 30. A gravity-feed dilution and dispenser assembly of claim 21, wherein the container has at least one first valve disposed in an opening thereof for controlling the flow of the solution from the container, the first valve being biased to a closed position, wherein the mechanism comprises:a body having at least one chamber with a receiving opening and a dispensing opening; a manifold assembly including: at least one inlet for receiving a diluting liquid, at least one outlet in fluid communication with the inlet, the outlet being directed downward in registration with the receiving opening of the chamber, and at least one actuator for moving the first valve disposed in the opening of the container to an open position, the actuator being triggered by the diluting liquid flowing through the manifold assembly.
US Referenced Citations (4)
Number Name Date Kind
4141467 Augustijn et al. Feb 1979
5209377 Steiner et al. May 1993
5273186 Widmer Dec 1993
5425404 Dyer Jun 1995