Clip applicator tool

Information

  • Patent Grant
  • 6725535
  • Patent Number
    6,725,535
  • Date Filed
    Wednesday, April 17, 2002
    22 years ago
  • Date Issued
    Tuesday, April 27, 2004
    20 years ago
Abstract
A tool for applying clip fasteners which are bent around thin objects to tie them together. The tool has a housing that presents a load opening through which the clip fasteners are loaded. A retractable clip follower is urged by spring action against the fasteners to feed them toward a receiver having a slot for holding the fasteners one at a time. A jaw mechanism operated by a handle is moved toward a fastener held by the receiver and initially bends the fastener about two elbow joints. After a jaw plate carrying the jaws reaches the limit of its motion, continued movement of the jaw mechanism causes the jaws to pivot closed and make a final bend at a center hinge joint of the clip fastener.
Description




FIELD OF THE INVENTION




This invention relates generally to the application of tie fasteners to thin objects such as in the case of applying radiant tubing to reinforcing bars or reinforcing mesh. More particularly, the invention is directed to an applicator tool for the automated application of clip fasteners and to an assembly of clip fasteners arranged in a substantially flat sheet to facilitate automated application of the fasteners.




BACKGROUND OF THE INVENTION




U.S. Pat. No. 5,819,374 to Chiles et al., discloses a clip fastener that is useful to fasten radiant tubing to reinforcing bars and reinforcing mesh, as well as in other applications that require relatively thin objects to be fastened together. The application of fasteners of this type by hand involves stooping and bending or working on the knees and is thus physically discomforting to the knees, back and other areas of the body. Manual application is also a relatively slow process.




In order to make the use of this type of fastener practical for large scale projects, it is necessary to eliminate the high labor costs, inefficiencies and slow installation rates associated with manual application techniques.




SUMMARY OF THE INVENTION




Accordingly, the present invention is directed to an applicator tool which may be used to automatically apply clip fasteners to thin objects. More particularly, it is an important object of the invention to provide an applicator tool which can be used to apply tie fasteners at ground or floor level while the operator remains in a standing position. This avoids the need for workers to work on their knees or to repeatedly stoop or otherwise assume awkward positions. Use of the applicator tool of the present invention thus makes the process of installing fastening clips simple, expeditious, economical, and physically undemanding.




Another object of the invention is to provide an applicator tool of the character described that is constructed to receive and apply a large number of fasteners in succession. The uniquely arranged fasteners can be manufactured in sheets which can be fed into the machine. The machine can detach the fasteners from the sheet and apply them one at a time. Reloading of the tool is necessary only after a large number of fasteners have been applied.




A further object of the invention is to provide an applicator tool of the character described that is constructed to function reliably over a prolonged operating life.




An additional object of the invention is to provide an applicator tool of the character described that is versatile enough for use in applying tie fasteners to a wide variety of different types of thin objects, including the application of fasteners to fasten radiant heating tubing to reinforcing bars and reinforcing mesh used as reinforcement in concrete construction.




A still further object of the invention is to provide an applicator tool of the character described that has a durable and economical construction.




Yet another object of the invention is to provide a uniquely arranged assembly of fasteners in a sheet which facilitates their automated application to the objects they are to fasten.




Still another object of the invention is to provide a method that allows a human operation to apply the fasteners to radiant tubing and reinforcing bars or wire while the operator remains in a standing position.











DESCRIPTION OF THE DRAWINGS




In the accompanying drawings which form a part of the specification and are to be read in conjunction therewith and in which like reference numerals are used to indicate like parts in the various views:





FIG. 1

is an exploded perspective view of an applicator tool constructed according to a preferred embodiment of the present invention and useful in the application of clip fasteners to secure radiant tubing to reinforcing bars and mesh, as well as other thin objects that are to be fastened together;





FIG. 2

is a perspective view of a clip fastener of the type that may be applied by the applicator tool of the present invention;





FIG. 3

is a perspective view of the clip fastener shown in

FIG. 3

with the two end legs of the fastener body bent from their original undeformed positions;





FIG. 4

is a perspective view of the clip fastener shown in

FIGS. 2 and 3

, with the fastener bent again about its central hinge joint into the general shape of a square and with the opposite ends fastened together;





FIG. 5

is a fragmentary perspective view on an enlarged scale showing the spring box and a portion of the handle tube which form parts of the applicator tool;





FIG. 6

is a perspective view of a receiver which forms part of the applicator tool;





FIG. 7

is a fragmentary perspective view of the front portion of the head end of the applicator tool;





FIG. 8

is a diagrammatic side elevational view of a portion of the loading handle and the clip follower and winding drum that are included in the applicator tool;





FIG. 9

is a fragmentary perspective view showing the loading handle fully retracted to allow loading of clip fasteners into the applicator tool;





FIG. 10

is a fragmentary perspective view on an enlarged scale showing the clip follower latched in place by the loader catch of the applicator tool;





FIG. 11

is a perspective view on an enlarged scale showing one of the clip fasteners inserted into the slot of the receiver of the applicator tool;





FIG. 12

is a fragmentary perspective view showing the bending jaws of the applicator tool applied to a clip fastener to effect bending of the end legs of the fastener about the two elbow joints of the fastener;





FIG. 13

is a fragmentary perspective view showing the joint mechanism advanced to deflect the receiver of the applicator tool, as occurs after the end legs of the clip fastener have been bent;





FIG. 14

is a rear perspective view of the foot portion of the applicator tool, showing the cover for the receiver;





FIG. 15

is a perspective view of the jaw mechanism of the applicator tool;





FIG. 16

is a fragmentary perspective view of the inside surface of the back of the housing of the applicator tool showing the pattern of slots and grooves that are formed in it;





FIG. 17

is a fragmentary perspective view of the underside of the jaw plate that is included in the applicator tool;





FIG. 18

is a fragmentary perspective view of the top of the jaw plate, with the jaw mechanism advanced to close the jaws for final bending of the clip fastener;





FIG. 19

is a perspective view showing the jaw mechanism fully closed to complete bending of one of the clip fasteners into a square shape with the ends connected together;





FIG. 20

is a fragmentary perspective view of the foot end of the applicator tool, with the center section and front removed for purposes of illustration;





FIG. 21A

is a perspective view of the applicator tool showing the applicator handle retracted; and





FIG. 21B

is a perspective view similar to

FIG. 21A

, but with the handle fully extended into the housing to actuate the jaw mechanism for application of a clip fastener.





FIG. 22

is a perspective view showing a modified applicator tool being used with a hook end holding tool to secure radiant tubing to reinforcing mesh while the operator remains in a standing position;





FIG. 23

is a front elevational view on an enlarged scale of the applicator tool of

FIG. 22

, with the jaw mechanism advanced to apply a clip fastener and the break lines indicating continuous length;





FIG. 24

is an elevational view similar to

FIG. 23

, but with the jaw mechanism retracted after a fastener has been applied;





FIG. 25

is a sectional view taken generally along line


25





25


of

FIG. 24

in the direction of the arrows;





FIG. 26

is a front elevational view of a sheet of clip fasteners connected in accordance with the present invention;





FIG. 27

is a side elevational view, partially in section, showing the applicator tool of

FIGS. 22-25

applied to radiant tubing and reinforcing wire with the jaw mechanism retracted prior to application of a fastener to the tubing and wire;





FIG. 28

is a side elevational view, partially in section, similar to

FIG. 27

but with the jaw mechanism advanced to apply a fastener to the tubing and wire; and





FIG. 29

is a side elevational view, partially in section, similar to

FIGS. 27 and 28

but with the jaw mechanism retracted again after having applied a fastener to the tubing and wire.











DETAILED DESCRIPTION OF THE INVENTION




Referring now to the drawings in more detail,

FIG. 1

is an exploded perspective view showing the main components of an applicator tool which is generally identified by numeral


10


. The applicator tool


10


has a housing that includes a back


12


and a front cover


14


that are connected to enclose and house the operating components of the applicator tool when it is fully assembled. A center section


16


of the applicator tool is sandwiched between the back


12


and the front cover


14


when they are assembled.




The applicator tool


10


is used in the application of clip fasteners of the type generally identified by numeral


18


in

FIGS. 2-4

. The clip fasteners


18


may be used to tie together relatively thin objects such as tying the radiant heating tubes used in radiant heating system to reinforcing bars or reinforcing mesh of the type commonly used as structural reinforcement in concrete slabs that embed the radiant tubing. Each clip fastener


18


has a body


20


that is initially straight and includes a pair of end legs


22


and


24


and a pair of center legs


26


and


28


. The end legs


22


can be bent relative to the center legs at elbow joints


30


. The two center legs


26


and


28


can be bent relative to one another about a central hinge joint


32


. The free end of leg


24


is provided with an end block


34


having a passage


36


. The opposite end leg


22


is provided with a block


38


having a projecting tab


40


. When the tab


40


is inserted into the passage


36


, a locking mechanism (not shown) serves to lock the end blocks


34


and


38


together. As shown in

FIG. 4

, the clip fastener


18


is then in the general shape of a square that may extend around the thin objects which it fastens together.




U.S. Pat. No. 5,819,374 to Chiles et al., provides a more detailed description of the clip fasteners


18


, and reference may be made to such patent for a more detailed understanding of the construction and function of the clip fasteners. U.S. Pat. No. 5,819,374 is incorporated herein by reference.




As best shown in

FIG. 7

, the head end portion of the front cover


14


is provided with a transverse loading slot


42


on its front surface. The loading slot


42


is large enough to receive the clip fasteners and provides an infeed opening that allows the clip fasteners


18


to be loaded into the applicator tool


10


. The fasteners


18


are loaded in an orientation extending transversely to the front


14


(lengthwise relative to the transverse slot


42


). The fasteners


18


may be produced in sets which are located side by side and which may include any suitable number in each set (4 per set, for example). A preselected number of the sets of clip fasteners may be loaded at a time, depending upon the capacity that is desired. For example, 20 sets may be loaded into the applicator tool


10


at any one time in accordance with one embodiment of the invention. The opposite ends of the slot


42


may include enlarged openings


42




a


for accommodating the enlarged end blocks


34


and


38


of the clip fasteners.




With reference to

FIGS. 8-10

in particular, the clip fasteners


18


are fed toward the foot end of the applicator tool by a clip follower


44


which forms part of a feed mechanism. As best shown in

FIG. 10

, the clip follower


44


is constructed of a plurality of transverse slats


46


which are connected with one another by thin strips


48


that allow the slats


46


to bend relative to one another. The clip follower


44


rides on a flat guide surface


50


which is formed on the center section


16


and is provided with a central longitudinal groove


52


and upwardly projecting side flanges


54


. The side flanges


54


engage the ends of the slats


46


to maintain the clip follower


44


in the desired orientation on the surface


50


. The leading slat


46


has an upwardly projecting lip


46




a


on its forward end for pushing against the clip fasteners that are loaded into the applicator tool. The trailing slat


46


has on its back end a lip


46




b


(FIG.


8


).




Referring to

FIG. 8

in particular, a ribbon spring


56


is connected with the leading end of the clip follower


44


and is wound around a drum


58


which is mounted in the housing of the tool. The ribbon spring


56


is arranged in a coil such that it tends to wind itself up on the drum


58


, thus exerting a force continuously pulling the clip follower


44


toward the foot end of the applicator tool. The loading handle


60


operates in the groove


52


and has a hand grip


62


on one end. The opposite end of the holding handle


60


is provided with a block


64


that interacts with the lip


46




b


on the clip follower


44


.




The handle


60


can be retracted out of the housing to the fully retracted position shown in

FIG. 9

, and the block


64


then acts against lip


46




b


to pull the clip follower


44


to the head end of the applicator tool such that the clip follower is located past and clear of the slot


42


(to the left of the slot as viewed in FIG.


9


). When the clip follower


44


has been fully retracted to this position, it is engaged and held in place by a catch


66


which is located immediately inside of the front cover


14


. The body of the catch


66


presses downwardly against the trailing slats


46


in the clip follower in order to hold the clip follower in the fully retracted position. Then, clip fasteners can be loaded through the slot


42


and onto the surface


50


ahead of the clip follower. The catch


66


has a release button


68


which projects upwardly through an opening in the front cover


14


and which may be depressed in order to release the body of the catch


66


from the clip follower


44


. Then, the clip follower is released and is pulled against the clip fasteners that have been loaded into the applicator tool due to the action of the ribbon spring


56


.




Once the clip follower


44


has been fully retracted by the loading handle


60


, the loading handle can be extended back into the housing of the applicator tool, and the handle


62


is then located in a recess


70


(

FIG. 10

) formed in the head end of the housing of the applicator tool.




The clip fasteners


18


that are delivered to the foot end of the applicator tool by the feed mechanism travel along a surface


72


(see

FIG. 1

) which curves away from the flat surface


50


and delivers the clip fasteners one at a time to a receiver


74


. With reference in particular to

FIG. 11

, the receiver


74


has a flat mounting plate


76


which is secured to the underside of the back


12


and which functions in the manner of a leaf spring. At one end of the plate


76


, the receiver includes a block


78


provided with an open slot


80


into which the clip fasteners


18


are delivered. Adjacent to the block


78


, the receiver


74


has another block providing a curved ramp surface


82


that functions as a cam for deflection of the receiver, as will be explained more fully.




The block


78


and ramp surface


82


normally project upwardly through a T-shaped slot


84


(

FIGS. 1 and 16

) which is formed through the back


12


. The block


78


may be deflected rearwardly through the slot


84


against the spring force provided by the mounting plate


78


. A small cover


86


is secured to the back


12


and covers the receiver


74


while allowing it to be deflected through the slot


84


.




As shown in

FIG. 1

, an actuating handle arrangement for the applicator tool includes a tube


88


having a hand grip


90


secured to one end. The tube


88


extends through and can slide relative to a small spring box


92


which is formed partly on the inside of the back


12


and partly by a handle cover


94


, as shown in

FIG. 5. A

collar


96


is secured on the tube


88


at a location within the spring box


92


. A transverse pin


98


extends through the collar


96


has its opposite ends received closely within slots


100


which are formed in the sides of the spring box


92


. A compression spring


102


encircles the tube


88


and engages the collar


96


and one end of the spring box in order to continuously urge the tube


88


to the left as viewed in FIG.


5


. The close fit of the pin


98


in the slots


100


prevents the tube


88


from rotating axially, and the ends of the slots


100


limit the travel of the tube


88


in both directions.




As shown in

FIG. 1

, the end of the tube


88


opposite the handle end is provided with a plate


104


that connects with a push plate


106


. The push plate


106


forms part of a jaw mechanism which is included in the applicator tool.




With particular reference to

FIG. 13

, the jaw mechanism includes a jaw plate


108


having an end notch


110


. The jaw plate


108


is received for back and forth sliding movement along a flat surface


112


(See

FIGS. 1 and 16

) formed on the inside of the back


12


. The notch


110


normally overlies the T-shaped slot


84


such that the block


78


of receiver


74


normally projects through the notch


110


.




With continued reference to

FIG. 13

in particular, the jaw mechanism of the applicator tool includes a pair of jaws


114


which are connected for pivotal movement relative to one another about a pivot pin


116


. The jaws


114


have projecting lugs


118


, and the lugs


118


are pinned at


121


to the ends of arms


120


. The opposite ends of the arms


120


are pinned to one another and to the push plate


106


by a pivot pin


122


.




The jaw mechanism is located in a groove or recess


124


which is formed in the jaw plate


108


. The outer edges of jaws


114


are arcuate and fit closely in arcuate portions


124




a


of recess


124


. The pivot pins


121


and


122


extend through slots


125




a


and


125




b


(

FIG. 17

) in the jaw plate


108


. The ends of the pins


121


are provided with rollers


126


, and the other pivot pin


122


is similarly provided with a roller


128


. The rollers


126


and


128


are received in a recess


130


(

FIG. 16

) formed on the inside surface of the back


112


. The recess


130


includes a straight end portion


132


in which roller


128


moves. Another straight but wider portion


134


of recess


130


is provided in its center. The rollers


126


move in portion


134


and also in curved tracks


136


which diverge away from one another at the end portion of the recess


130


. The slots


125


coincide with the tracks


136


.




As best shown in

FIG. 12

, the jaws


114


cooperate to provide an open mouth area


114




a


in which the block


78


of the receiver


74


can be received. In the normal position of the jaws


114


, they cooperate to provide a straight back


114




b


which is substantially the same length as the two center legs


26


and


28


of each clip fastener


18


. The jaws provide within the mouths


114




a


straight opposite side edges


114




c


which are perpendicular to the back


114




b


. The jaws


114


terminate in angled ends


114




d


which are shaped to correspond with mating surfaces of the end blocks


34


and


38


of the clip fasteners


18


.




As best shown in

FIG. 20

, a foot plate


138


is applied to the inside surface of the foot end of the back


12


. The foot end of the back


12


and the plate


138


cooperate to provide an end notch


140


in the applicator tool for receiving the pieces that are to be fastened together by the clip fasteners. The foot end of the back


12


and the plate


138


also cooperate to provide a slot


122


for receiving the jaws


114


during the actuation stroke of the applicator tool.




In operation, the clip fasteners


18


are loaded into the applicator tool


10


with the loading handle


60


fully retracted to the position shown in FIG.


9


. In this position, the loading handle


60


pulls the clip follower


44


to the head end of the device where it is clear of the loading slot


42


(see FIG.


10


). The catch


66


acts to hold the clip follower


44


in this position, and the loading handle


60


can then be extended into the housing where it is out of the way.




The clip fasteners


18


may then be loaded into the applicator tool in group or sets. The groups or sets of clip fasteners are loaded through slot


42


in succession and are received on the flat surface


50


at a location ahead of the clip follower


44


. When the applicator tool has been loaded to capacity or to the extent desired, the button


68


may be depressed to release the catch


66


from the clip follower


44


. The force of the ribbon spring


56


urges the clip follower


44


against the trailing clip that has been loaded into the applicator tool, with the lip


46




a


engaging the trailing clip fastener


18


and urging all of the clip fasteners toward the foot end of the tool.




The feeding mechanism provided by the clip follower


44


and ribbon spring


56


delivers the clip fasteners along the surface


50


, and the leading clip fastener travels along the curved surface


72


and is delivered into the slot


80


of the receiver


74


. As shown in

FIG. 11

, the clip fastener


18


is positioned in the slot


80


with the hinge joint


32


centered in the slot


80


and the two elbow joints


30


located adjacent to the edges


78




a


formed on the sides of block


78


adjacent to the slot


80


. The center legs


26


and


28


of the clip fastener


18


are positioned against a flat surface


78




b


which is formed on block


78


and faces into the slot


80


.




In order to apply a clip fastener to thin objects which are to be fastened together, such as radiant hose which is to be fastened to reinforcing bar or wire mesh reinforcement, the applicator tool


10


is positioned with the objects to be fastened in the end notch


140


. The handle


90


is then pushed into the housing from the position shown in

FIG. 21A

to the position shown in FIG.


21


B. The push plate


106


, the arms


122


, and the jaws


114


are pushed by the tube


88


toward the foot end of the applicator tool. Due to the close fit of the jaws


114


in the recess portions


124




a


, the jaw plate


108


is slid along surface


112


toward the foot end of the tool. The projecting prongs adjacent to the tip surfaces


114




d


of the jaws act against the two end legs


22


and


24


of the clip fastener


18


and bend them about the elbow joints


30


as shown in FIG.


12


. The elbow joints


30


are located adjacent to the edges


78




a


and are bent by the jaws about the fulcrums provided by the edges


78




a


. In this manner, the end legs


22


and


24


are bent such that they are perpendicular to the center legs


26


and


28


which remain at this time as a straight part of the clip fastener body


20


.




Additional movement of the jaws


114


causes them to act against the cam surface


82


and thus deflect the block


78


downwardly as permitted by the mounting plate


76


. The block


78


is deflected into the pocket provided by the cover


86


and is protected by the cover.




After the jaw plate


108


reaches the limit of its travel, additional movement of the push plate


106


causes the rollers


126


to enter the curved tracks


136


. As the rollers


126


move away from one another in the tracks


136


, the ends of the arms


120


likewise move away from one another, thus pivoting the jaws


114


closed about the pivot pen


116


. As best shown in

FIGS. 18 and 19

, this pivotal closing of the jaws


114


effects bending of legs


26


and


28


about the hinge joint


32


of the clip fastener and forms the clip fastener into a generally square shape, bringing the end blocks


34


and


38


together with the tab


40


entering and being locked in the passage


36


to secure the clip fastener around the objects that are to be fastened.




The handle


90


can then be released, and the spring


102


acts against the collar


96


to force the tube handle


88


out of the housing to the position shown in


21


A. The applicator tool is then in a condition to be applied for the fastening of additional objects together. The next clip fastener


18


is delivered by the feed mechanism into the slot


80


of the receiver


74


so that it is positioned to be bent by the jaw mechanism and tied around the next objects that are to be fastened together.




The foot plate


138


cooperates with projecting feet on the end of the back


12


to provide a stable base for supporting the application tool on a support surface, as shown in

FIGS. 21A and 21B

.




As an alternative to manual actuation of the tool, the tool can be equipped with a power actuation system such as a pneumatic cylinder or other power actuator that serves to effect successive operating strokes or cycles of the tool.





FIGS. 22-29

depict an alternative embodiment of the applicator tool which differs from the other embodiment primarily in its size and form and in the feeding mechanism which delivers the clip fasteners


18


to a position to be applied by a jaw mechanism. The applicator tool shown in

FIGS. 22-29

is generally identified by numeral


160


and is used to apply the clip fasteners


18


in a manner to secure thin objects together, such as in securing radiant heating hose


162


to reinforcing wire


164


or other reinforcing material such as reinforcing bars.




The applicator tool


160


includes a handle


166


and a tube assembly


168


which extends into a box-like housing


170


. The tube assembly


168


may be advanced in a direction to extend into the housing


170


but is urged in an opposite direction out of the housing by a spring


172


(FIG.


22


). Within the housing


170


, the tube assembly


168


connects with a jaw mechanism which may be of the same type described in connection with the embodiment shown in

FIGS. 1-21

. When the jaw mechanism is advanced into the housing


170


, its jaws


114


(

FIG. 23

) pivot to a closed position in order to apply one of the fasteners


18


around the tube


162


and the reinforcing wire


164


.




With reference to

FIG. 26

in particular, the fasteners


18


that are used with the applicator tool


160


are preferably arranged in a substantially flat sheet


174


in which the bodies


20


of the fasteners are connected side by side. In each sheet, the adjacent fastener bodies


20


are connected by a plurality of frangible connecting pins


176


. One pin


176


extends between the corresponding end legs


22


of adjacent fasteners


18


, and another pin extends between the corresponding end legs


24


of the same fasteners. Two additional connecting pins


176


extend between the corresponding center legs of adjacent fastener bodies and the other center legs


28


. Thus, each fastener body


20


is connected with the adjacent fastener body by four of the frangible connecting pins


126


which hold the fasteners


18


in a manner to maintain the sheet


174


in a substantially flat condition. Each of the sheets


174


can include virtually any desired number of fasteners


18


.




A block


178


is secured to the housing


170


and is provided with an irregularly shaped loading slot


180


for receiving the fasteners


18


in the sheet


174


. The slot


180


extends through block


178


to intersect with a chamber


182


in which the jaw mechanism operates. Within slot


180


, a pair of leaf springs


184


(

FIG. 23

) are mounted in order to urge the fasteners


18


toward the front portion of the slot which is the portion away from the tube assembly


168


.




A piston


186


is mounted so that it can reciprocate in the block


178


in a manner to feed the fasteners


18


one at a time to a dispensing position which is the position shown for the leading fastener in

FIG. 27. A

pair of compression springs


188


fit between the piston


186


and the outside wall of block


178


in order to continuously urge block


186


inwardly toward the chamber


182


.




One face of piston


186


is located adjacent to the fasteners


18


, and this face is provided with a spring finger


190


which may take the form of a leaf spring mounted in a manner such that its free edge is continuously urged toward the fasteners


18


which are loaded in the slots


180


. The side of piston


186


opposite the spring finger


190


provides a cam surface


192


which is angled at an acute angle relative to the axis along which piston


186


reciprocates between the positions shown in

FIGS. 27 and 28

.




When the leading fastener


18


in the sheet


174


is delivered by the feeding mechanism to the position shown in

FIG. 27

, it is received in a slot


198


which is formed in a block


196


. The block


198


is carried on the free end of a spring plate


200


secured to the outside surface of the housing


170


. The block


196


normally projects into chamber


182


through an opening in the housing


170


and is urged in a direction toward the fasteners


18


by the spring plate


200


. Adjacent to the block


196


is a curved surface


202


which provides a camming surface for effecting movement of the block


196


away from the fastener


18


.




As shown in

FIG. 22

, the applicator tool


160


may be used in conjunction with a holding tool that includes a handle


204


and a rigid tube assembly


206


extending from the handle. On the end of the tube assembly


206


opposite the handle


204


, a curved hook is provided on the end of the holding tool.




In operation of the applicator tool


160


, the operator may grasp the applicator tool handle


166


in one hand


210


and the holding tool in the other hand


212


. While the operator remains in a standing position, he can apply the hook


208


to the tube


162


in order to hold it adjacent to the reinforcing wire


164


. With the other hand


210


, the operator can then apply the housing


170


such that an end slot


214


receives the tube


162


and wire


164


.




While remaining in a standing position, the operator can advance handle


166


toward the housing


170


in order to advance the jaw mechanism toward the tube


162


and wire


164


. As the jaw mechanism approaches the area where the loading slot


180


intersects with chamber


182


, its leading edge comes into contact with both of the camming surfaces


192


and


202


. The action of the jaw mechanism against surface


202


causes the spring plate


200


to yield so that the block


196


is forced out of the chamber


182


by the camming action provided by the jaw mechanism engaging the camming surface


202


. The block


196


is thus retracted so that the leading fastener


18


is no longer held in the slot


198


. The contact of the jaw mechanism against surface


192


likewise causes the block


186


to retract out of the chamber


182


to the position shown in FIG.


28


. The leading fastener


18


is thus released from the slot


198


and the spring finger


190


so that the advancing jaws


114


can contact it and detach it from the sheet


174


by breaking the frangible connecting pins


176


. The jaws


114


then close in the manner previously indicated to connect the fastener


18


around the tube


162


and wire


164


in the manner shown in

FIGS. 23 and 28

.




Retraction of the block


186


to the position shown in

FIG. 28

causes the free edge of the spring finger


190


to fit against ribs


215


on the center legs


26


and


28


of the next fastener which has now become the leading fastener on the sheet


174


, as shown in FIG.


28


. The springs


188


are compressed, but the jaw mechanism interferes with movement of the block


186


back into the chamber


182


until the jaw mechanism is retracted.




After the fastener has been applied in the manner indicated, the operator releases the force on the handle


166


, and the jaw mechanism is retracted by the action of the spring


172


. Once the jaw mechanism has retracted past the block


196


, the spring plate


200


causes the block to enter chamber


182


again where the slot


198


is in position to receive the next fastener. Once the jaw mechanism has cleared the block


186


, the springs


188


advance block


186


back into chamber


182


. As this occurs, the spring finger


190


acts against the ribs


214


of the leading fastener in order to advance it into the slot


198


in position to be applied to the tube and wire during the next stroke of the jaw mechanism. This is the position shown in FIG.


29


.




In this manner, the fasteners


18


can be applied to the tube


162


and the wire


164


one at a time, with the feeding mechanism acting to automatically advance the leading fastener


18


in the sheet


174


into position to be applied during the next stroke of the jaw mechanism. It is noted that the applicator tool


160


can be used in conjunction with the hooked holding tool such that the operator can apply the fasteners


18


while remaining in a standing position and without the need to stoop in order to reach the tubing and wire located near floor level. It is also noted that the assembly of the fasteners


18


in the flat sheet


174


permits a large number of the fasteners to be applied before there is a need to reload fasteners into the loading slot


180


.




The feeding mechanism which operates to feed the fasteners


18


in the embodiment shown in

FIGS. 22-29

is advantageous in that it acts to pull the sheet into the tool rather than to push it as occurs in the embodiment shown in

FIGS. 1-21

. Pulling on the sheet


174


through the application of force to the leading fastener is less likely to lead to jamming of the machine than in the case where the trailing fastener or other parts of the sheet are pushed rather than pulled.




From the foregoing it will be seen that this invention is one well adapted to attain all the ends and objects hereinabove set forth, together with the other advantages which are obvious and which are inherent to the invention.




It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.




Since many possible embodiments may be made of the invention without departing from the scope thereof, it is understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.



Claims
  • 1. An applicator tool for applying tie fasteners connected side to side in a sheet around objects that are to be fastened together, said applicator tool comprising:a housing having an infeed opening for receiving the sheet and accommodating a leading tie fastener in the sheet at a selected position for application to said objects; a jaw mechanism in said housing operable to detach said leading fastener from the sheet and apply said leading fastener around said objects in a stroke of said jaw mechanism, said jaw mechanism being retractable at the end of each said stroke; and a feed mechanism arranged to feed said leading fastener to said selected position while attached to said sheet and, after said leading fastener has been detached from the sheet and applied around said objects, to advance said sheet to situate the next fastener thereon in said selected position when said jaw mechanism is retracted at the end of each said stroke thereof.
  • 2. An applicator tool as set forth in claim 1,wherein said feed mechanism includes: a piston mounted in said housing for reciprocating movement between first and second positions, said piston being urged toward said first position; and a finger on said piston located to engage the leading fastener on the sheet when said piston is in the second position thereof and to advance said leading fastener to said selected position when the piston moves from said second position to said first position, said finger being displaced from said first position to said second position during each stroke of said jaw mechanism and returning to said first position when said jaw mechanism is retracted at the end of each stroke.
  • 3. An applicator tool as set forth in claim 2, including a receiver presenting a slot in which the leading fastener is received when in said selected position.
  • 4. An applicator tool as set forth in claim 2, including a cam surface on said piston against which said jaw mechanism acts during each stroke thereof to effect movement of said piston to the second position by camming action.
  • 5. An applicator tool as set forth in claim 1, wherein said feed mechanism includes a pulling finger applicable to said leading fastener in a manner to pull said leading fastener to said selected position.
US Referenced Citations (13)
Number Name Date Kind
1855645 Mclntosh Apr 1932 A
3226882 Lichtenthaler Jan 1966 A
3893647 Kennedy Jul 1975 A
3913187 Okuda Oct 1975 A
4456161 Russell Jun 1984 A
4706362 Strausburg Nov 1987 A
4840345 Neil et al. Jun 1989 A
5020355 Payne et al. Jun 1991 A
5339983 Caple Aug 1994 A
5367750 Ward Nov 1994 A
5819374 Chiles et al. Oct 1998 A
5938099 Ciccarelli Aug 1999 A
6298549 Mangone, Jr. Oct 2001 B1