The present disclosure relates to a connector.
Japanese Unexamined Patent Application Publication No. 2005-183212 discloses a coaxial electrical connector including an outer conductor having a fitting cylindrical portion, a dielectric housed and held in the fitting cylindrical portion, and a center conductor having a contact portion held by the dielectric and extending in the axis direction of the fitting cylindrical portion. The outer conductor has a lid portion covering an opening of the fitting cylindrical portion, a pair of arms extending in the radial direction from the fitting cylindrical portion, and a surrounding portion which is connected to a connecting portion of the center conductor and surrounds the cable extending in the radial direction between the pair of arms together with the arms.
A connector according to an aspect of the disclosure is configured to be attached to a coaxial cable having a signal line, a shield, a dielectric layer covering the signal line, a shield covering the dielectric layer, and an insulating sheath covering the shield. The connector comprises: a signal contact conductor comprising: a contact portion configured to contact a mate signal contact portion of a mate connector; and a connection portion configured to connect to the signal line exposed at a first exposing portion formed at a terminal portion of the coaxial cable; a ground contact conductor comprising: a fitting portion surrounding the contact portion and configured to fit to a mate ground contact portion of the mate connector; and a clamp portion configured to hold a second exposing portion of the coaxial cable adjacent to the first exposing portion and contact the shield exposed at the second exposing portion, without the ground contact conductor overlapping an outer peripheral surface of the insulating sheath.
Hereinafter, with reference to the drawings, the same elements or similar elements having the same function are denoted by the same reference numerals, and redundant description will be omitted.
Summary of Connector Assembly
The outline of the connector assembly will be described with reference to
In the following description, an axis direction of the coaxial cable SC is sometimes referred to as an “X direction”, a fitting direction in which the receptacle connector 2 and the plug connector 3 when the receptacle connector 2 and the plug connector 3 fit is sometimes referred to as a “Z direction”, and a direction orthogonal to the X direction and the Z direction is sometimes referred to as a “Y direction”. In addition, in the Z direction, for example, the plug connector 3 side and the receptacle connector 2 side in the state illustrated in
Receptacle Connector
Details of the receptacle connector 2 will be described with reference to
Ground Contact Conductor
The ground contact conductor 10 is a member for grounding formed of, for example, a thin plate-shaped metallic member. The ground contact conductor 10 is arranged so as to surround a contact portion 21 of the signal contact conductor 20. As shown in
The ground main body 11 is a cylindrical member and extends in the vertical direction (the Z direction) along the central axis C. That is, the central axis C direction of the ground main body 11 corresponds to the vertical direction (the Z direction). The ground main body 11 is connected to the ground contact conductor of the plug connector 3 from the other end edge (upper end in
As shown in
The opposing surface 121a of the terminal portion 121 extends substantially in the vertical direction (the Z direction), and an inclined portion 121b inclined with respect to the vertical direction is formed in a part thereof. The inclined portion 121b is inclined to cut away a portion of the opposing surface 121a of the terminal portion 121 to an upper surface 121u side. Similar to the inclined portion 121b, an inclined portion 122b inclined with respect to the vertical direction is formed in a part of the opposing surface 122a of the terminal portion 122. The inclined portion 122b is inclined to cut away a portion of the opposing surface 122a of the terminal portion 122 to an upper surface 122u side. By providing the inclined portions 121b and 122b, adhesion between the ground contact conductor 10 and the housing 30 is enhanced.
The ground contact conductor 10 can be manufactured by, for example, pressing and bending a thin plate-shaped metallic material, but may be manufactured by a different process. The ground contact conductor 10 is soldered to a ground conductive path (not shown) for ground connection formed on the printed circuit board PB (see
Signal Contact Conductor
The signal contact conductor 20 is a signal transmission conductor formed of, for example, a thin plate-shaped metallic member.
As shown in
The contact portion 21 is substantially cylindrical and extends in a vertical direction (the Z direction) along the central axis C. The outer diameter of the contact portion 21 is smaller than the inner diameter of the ground main body 11 of the ground contact conductor 10. The contact portion 21 has a slit 211 that extends along an extending direction of the central axis C (the vertical direction: the Z direction). The slit 211 extends in the Z direction to both ends of the tubular contact portion 21. Therefore, the contact portion 21 has a substantially C-shape having the slit 211 in a plan view along a plane orthogonal to the central axis C. The contact portion 21 is connected to the signal contact conductor (described in further detail later) of the plug connector 3 from the other end edge (the upper end in
The conductor portion 22 is formed in a planar shape extending horizontally (the XY direction). The conductor portion 22 extends outward from the lower end portion of the contact portion 21, i.e., in a direction away from the central axis C. In the example shown in
In the conductor portion 22, a first region 221, a second region 222, and a third region 223 are arranged in this order along the extending direction (the X direction) from a portion close to the contact portion 21. The first region 221 is a region that connects to the contact portion 21. The third region 223 is a region of the conductor portion 22 including an end portion opposite to an end portion closer to the contact portion 21. The second region 222 is a region between the first region 221 and the third region 223.
The conductor portion 22 has a width (along the Y direction) that varies with the position in the extending direction in the longitudinal direction. In particular, the widths of the first region 221, the second region 222 and the third region 223 differ from each other in adjacent regions. In particular, the first region 221 and the third region 223 are the regions, which are narrower in the width than the second region 222. In addition, the first region 221 has two regions 221a and 221b in which the width is different from each other in order from the contact portion 21. A region 221a is the region where the width is narrower than a region 221b, and the width is the narrowest minimum portion of the conductor portion 22. The second region 222 also includes a maximum portion, which is the largest width of the conductor portion 22. As shown in
The variation of the width in accordance with the position of the extending direction in the longitudinal direction of the conductor portion 22 may be used to limit the reduction of characteristic impedance in the receptacle connector 2. In radio frequency region impedance matching is required at connectors. In the receptacle connector 2, the shape of the ground contact conductor 10, the shape of the signal contact conductor 20, and the distance between the ground contact conductor 10 and the signal contact conductor 20 vary the characteristic impedance of each part. As described above, by adopting a structure in which the width of the conductor portion moves in accordance with the position of the extending direction, the characteristic impedance may be finely adjusted and any unintended variation of the characteristic impedance may be reduced or avoided. In addition, when the extending direction of the main surface of the conductor portion 22 is in a direction crossing the central axis C, the characteristic impedance can be more suitably adjusted by the variation in width. In some examples, the variation of the width along the longitudinal direction (the X direction) of the conductor portion 22 may be stepwise, or for example, the conductor portion 22 may be tapered so that the width gradually changes.
The second region 222 of the conductor portion 22 is provided with a through hole 225. As shown in
The contact portion 21 and the conductor portion 22 are connected by providing the first region 221 of the conductor portion 22 to the end edge of the lower side (−Z side) of the contact portion 21. Around a connector 212 with the conductor portion 22 in the contact portion 21, two cutout portions 213 are provided which are arranged to sandwich the connector 212. A lower surface 21s of the contact portion 21 and a lower surface 22s of the conductor portion 22 are formed to be on the same plane (an XY plane) as shown in
The signal contact conductor 20 can be formed by bending a metallic plate. The signal contact conductor 20 can be obtained by providing a metallic plate having a shape corresponding to the signal contact conductor 20, folding the metallic plate at the connector 212 between the conductor portion 22 and the contact portion 21, and cylindrically bending the region to be the contact portion 21.
As shown in
The shapes of the contact portion 21 and the conductor portion 22 can be changed. In addition, the contact portion 21 and the conductor portion 22 may not be made of one metallic plate, and may be configured by a combination of a plurality of members.
Housing
The housing 30 is an insulating member placed on the printed circuit board PB.
As shown in
As shown in
Further, as shown in
The housing 30 is formed inside the contact portion 21 and also outside the contact portion 21 and inside the ground main body 11. The housing 30 is provided so as to cover the periphery of the connector 212 with the contact portion 21 and the lower end of the contact portion 21. As shown in
As shown in
Receptacle Connector Assembly Process
The assembly process of the receptacle connector 2 will be described. First, the ground contact conductor 10 and the signal contact conductor 20 are prepared. As described above, the ground contact conductor 10 and the signal contact conductor 20 can be produced, for example, by pressing and bending a plate material made of a metallic material.
Next, after the ground contact conductor 10 and the signal contact conductor 20 are set in a mold, an insulating material (for example, insulating resins) is injected into the mold and cooled and solidified. That is, the housing 30 can be made by insert molding, thereby producing the receptacle connector 2 in which the ground contact conductor 10, the signal contact conductor 20, and the housing 30 are integrally molded.
The insulating material injected into the mold fills the gap S1 between the terminal portions 121 and 122 of the ground contact conductor 10 and also penetrates into the through hole 225 provided in the conductor portion 22 of the signal contact conductor 20 located in the gap S1. The insulating material also enters the interior of the contact portion 21 through the cutout portion 213 located below the contact portion 21 in the signal contact conductor 20. As a result, the insulating material inside the contact portion 21 and the insulating material outside the contact portion 21 are molded in an integrated state.
When the receptacle connector 2 is manufactured, after the signal contact conductor 20 is set in a mold, a part in the mold can be brought into contact with the outside of the slit 211 of the signal contact conductor 20, in particular, the region to be the recess 33 in the housing 30, when the insulating material is injected. With this configuration, the signal contact conductor 20 can be accurately positioned. In addition, the injected insulating material is prevented from leaking from a portion with which the mold abuts.
Plug Connector
Next, the plug connector 3 will be described in detail with reference to
The coaxial cable SC is a wiring used in a small-sized terminal such as a mobile phone in order to transmit a radio frequency signal between various signal processing elements (for example, an antenna, a control chip for controlling the antenna, a board, and the like) incorporated in the small-sized terminal. As shown in
The plug connector 3 is attached to the terminal portion TP where the signal line SC1 and the shield SC3 are partially exposed. More particularly, the plug connector 3 is attached to the terminal portion TP that has been processed to remove the insulating sheath SC4, the shield SC3, and the dielectric layer SC2 such that a portion where the signal line SC1 is exposed (the first exposing portion TP1) and a portion where the shield SC3 is exposed (the second exposing portion TP2) are sequentially arranged from the tip. In the plug connector 3 attached to the terminal portion TP, the signal contact conductor 40 communicates with the signal line SC1, the ground contact conductor 60 communicates with the shield SC3, and the housing 50 intervenes between the signal contact conductor 40 and the ground contact conductor 60.
The plug connector 3 attached to the terminal portion TP is connected to the receptacle connector 2 (mate connector) mounted in the printed circuit board PB. In particular, the plug connector 3 is attached to the receptacle connector 2 along the thickness-wise direction (the Z direction) of the printed circuit board PB. When the plug connector 3 is attached on the receptacle connector 2, the signal contact conductor 40 is electrically connected to the signal contact conductor 20 (mate signal contact conductor) of the receptacle connector 2 and the ground contact conductor 60 is electrically connected to the ground contact conductor 10 (mate ground contact conductor) of the receptacle connector 2. The plug connector 3 attached to the receptacle connector 2 is removable from the receptacle connector 2 along the thickness-wise direction (the Z direction) of the printed circuit board PB.
Hereinafter, example configurations of the ground contact conductor 60, the signal contact conductor 40, and the housing 50 will be described in order.
Ground Contact Conductor
As shown in
As shown in
The two arm portions 62 are respectively connected to opposite ends (or both ends) of the fitting portion 61 in the circumferential direction, and extend toward the outside of the fitting portion 61 while facing each other. The barrel portion 65 may be configured to hold the pair of arm portions 62 together with the second portion 52. The two arm portions 62 are along the axis direction of the coaxial cable SC.
The second portion 60B has a lid portion 63 (plate-shaped portion), a clamp portion 64, and a barrel portion 65. The lid portion 63 is configured to close the base end of the fitting portion 61 without the lid portion 63 overlapping the outer peripheral surface of the fitting portion 61. The lid portion 63 may extend out of the fitting portion 61 to comprise a part of the barrel portion 65 and a part of the clamp portion 64. In particular, the lid portion 63 is substantially planar over its entire area, and no folds or the like are formed at its peripheral edge to overlap the fitting portion 61. Hereinafter, a surface of the lid portion 63 facing the base end of the fitting portion 61 is referred to as an “inner surface”, and a surface opposite to the inner surface is referred to as an “outer surface”.
As shown in
For example, the clamp portion 64 includes a clamp base 641 and two clamp arms 642, as shown in
The two clamp arms 642 are respectively connected to both side surfaces of the periphery of the clamp base 641 along the axis direction of the coaxial cable SC, and protrude from an inner surface of the clamp base 641 (a surface connected to the inner surface of the lid portion 63). The two clamp arms 642 face each other across the held portion of the terminal portion TP, and are bent to wrap the held portion of the terminal portion TP between themselves and the clamp base 641 to contact the shield SC3.
The clamp portion 64 is located at the farthest end from the fitting portion 61 in the ground contact conductor 60. More particularly, in the ground contact conductor 60, the two clamp arms 642 are located at the farthest end from the central axis of the fitting portion 61. In some examples, the ground contact conductor 60 has no portion that contacts (or overlaps) an outer peripheral surface of the insulating sheath SC4 at a location farther from the central axis of the fitting portion 61 than the two clamp arms 642.
The barrel portion 65 is configured to hold the second portion 52 between the fitting portion 61 and the clamp portion. For example, the barrel portion 65 holds the housing 50 between the fitting portion 61 and the clamp portion 64. As described below, the housing 50 has a first portion 51 housed within the fitting portion 61 and a second portion 52 located between the two arm portions 62. The barrel portion 65 holds the second portion 52 with the two arm portions 62.
The barrel portion 65 may include a barrel base 651 and a barrel arm 652 configured to sandwich the second portion 52 between the barrel base 651 and the barrel arm 652. A height of the second portion 52 located between the barrel base 651 and the barrel arm 652 may be smaller than an outer diameter of the second exposing portion TP2. For example, the barrel portion 65 includes a barrel base 651 and two barrel arms 652. The barrel base 651 is a plate-shaped portion that intervenes between and connects the lid portion 63 and the clamp base 641.
The two barrel arms 652 are connected to both side surfaces of the periphery of the barrel base 651 along the axis direction of the coaxial cable SC, and protrude from an inner surface of the barrel base 651 (a surface connected to the inner surface of the lid portion 63). The two barrel arms 652 face each other across the two arm portions 62 and the second portion 52, and are bent so as to enclose the two arm portions 62 and the second portion 52 with the barrel base 651. Hereinafter, in the barrel arm 652, a portion between the bent portion and the barrel base 651 is referred to as a “base portion of the barrel arm 652”, and a portion closer to the tip than the bent portion is referred to as a “tip portion of the barrel arm 652”.
The ground contact conductor 60 may have two contacting claw portions configured to press the pair of arm portions 62 against the second portion 52. For example, as shown in
A gap GP1 may be formed between the clamp portion 64 and the second portion 52 to accommodate a portion of the second exposing portion TP2. For example, the length of the barrel portion 65 in the axis direction of the coaxial cable SC (the width of the barrel arm 652) may be set such that a gap GP1 occurs between the housing 50 and the clamp portion 64. In some examples, the arm portion 62 may be configured to further hold the dielectric layer SC2 and the shield SC3 of the second exposing portion TP2 between the housing 50 and the clamp portion 64 (in the gap GP1). Additionally, the ground contact conductor 60 may further include a holding claw portion 653. The holding claw portion 653 protrudes inward from the barrel portion 65 between the housing 50 and the clamp portion 64 to press the shield SC3 toward the dielectric layer SC2. For example, the holding claw portion 653 may be projecting from the barrel arm 652 toward the barrel base 651 to press the shield SC3 against the dielectric layer SC2. The holding claw portion 653 may be located closer to the clamp portion 64 between the housing 50 and the clamp portion 64. For example, the holding claw portion 653 may be located between the second portion 52 and the clamp portion 64 and located closer to the clamp portion 64. In some examples, the distance from the clamp portion 64 to the holding claw portion 653 may be smaller than the distance from the housing 50 to the holding claw portion 653. For example, the holding claw portion 653 is formed at the tip portion of each of the barrel arm 652 (towards the base end of the coaxial cable SC).
The ground contact conductor 60 may have a gap GP2 between the fitting portion 61 and the barrel portion 65 (i.e., between the fitting portion 61 and the barrel arm 652). Further, the ground contact conductor 60 may have a gap GP3 between the barrel portion 65 and the clamp portion 64 (i.e., between the barrel arm 652 and a clamp arm 642).
The connection portion 60C connects the first portion 60A and the second portion 60B. For example, the connection portion 60C connects the lid portion 63 with the base end of the fitting portion 61 at the end portion in the extending direction (the −X direction) of the coaxial cable SC. Prior to assembly of the plug connector 3, the connection portion 60C connects the first portion 60A and the second portion 60B with the lid portion 63 along the central axis of the fitting portion 61. The connection portion 60C is folded at a substantially right angle during assembly of the plug connector 3 such that the lid portion 63 is perpendicular to the central axis of the fitting portion 61 and blocks the base end of the fitting portion 61.
Signal Contact Conductor
As shown in
For example, the contact portion 41 includes a contact base 411 and two contact arms 412. The contact base 411 is arranged substantially perpendicular to the central axis of the fitting portion 61. The two contact arms 412 are respectively connected to both sides of the contact base 411 along the axis direction of the coaxial cable SC, and protrude toward the tip of the fitting portion 61. The two contact arms 412 face each other and sandwich the contact portion 21 of the signal contact conductor 20 with the fitting portion 61 fitting the ground main body 11 of the ground contact conductor 10 in the receptacle connector 2 (see
The connection portion 42 is located between the fitting portion 61 and the clamp portion 64. The connection portion 42 is located inside the space enclosed by the barrel portion 65 and is connected to the signal line SC1. The fitting portion 61 may be C-shaped to have an opening 613 through which the signal contact conductor 40 passes. The connection portion 42 is a planar portion disposed perpendicular to the central axis of the fitting portion 61. The connection portion 42 has a first main surface 421 facing the barrel base 651 of the barrel portion 65 and a second main surface 422 opposite the first main surface 421, as shown in
The intermediate portion 43 is the planar portion that connects the contact base 411 of the contact portion 41 and the connection portion 42. The intermediate portion 43 has a first main surface 431 facing the lid portion 63 and the barrel base 651 and a second main surface 432 opposite the first main surface 431, as shown in
The width of the intermediate portion 43 varies in accordance with the position in the direction (the X direction) connecting the contact portion 41 and the connection portion 42. Here, the width means a dimension in a direction (the Y direction) perpendicular to the axis direction of the coaxial cable SC. The width of the intermediate portion 43 is set to reduce variation of the characteristic impedance between the signal contact conductor 40 and the ground contact conductor 60 depending on the position in the direction (the X direction) connecting the contact portion 41 and the connection portion 42. If the width of the intermediate portion 43 is constant, the characteristic impedance between the intermediate portion 43 and the ground contact conductor 60 varies in accordance with the position in the direction connecting the contact portion 41 and the connection portion 42 (the X direction). For example, the characteristic impedance is low at a position close to the ground contact conductor 60. The characteristic impedance is also lower at locations enclosed by more metal of the ground contact conductor 60. At such locations where the characteristic impedance is low in relation to the ground contact conductor 60, the width in the intermediate portion 43 is greater than at locations where the characteristic impedance is high.
For example, in the gap GP2 (the gap between the fitting portion 61 and the barrel portion 65), the ground contact conductor 60 surrounding the intermediate portion 43 has a lower amount of metals (e.g., an amount of metal per unit-length) (due to absence of the barrel arm 652) than inside the space enclosed by the barrel portion 65, etc. Thus, the portion of the intermediate portion 43 located in the gap GP2 is provided with a widened portion 433 which has larger width than both the portion of the intermediate portion 43 located in the barrel portion 65 and the portion of the intermediate portion 43 located in the fitting portion 61.
The width of the connection portion 42 is larger than the width of the intermediate portion 43. The width of the connection portion 42 may be at least greater than the average value of the intermediate portion 43 in the width, and may be greater than the maximum value of the width of the intermediate portion 43 (e.g., the width of the widened portion 433). In order to accurately define the average value or the like of the width of the intermediate portion 43, the boundary between the contact portion 41 and the connection portion 42 and the boundary between the connection portion 42 and the intermediate portion 43 may be specified. However, since the contact portion 41, the connection portion 42, and the intermediate portion 43 are formed of one metallic member, there is no visible boundary. Therefore, an edge 412a close to the connection portion 42 in a contact arm 412 is defined as the boundary between the contact portion 41 and the intermediate portion 43 (see
The signal contact conductor 40 may be bent at the boundary between the intermediate portion 43 and the connection portion 42 (in the vicinity of the boundary) so that the first main surface 421 (the connection surface) has a recess to the first main surface 431 (the intermediate surface).
An extension portion 44 is a planar portion that extends in a direction opposite to the direction from the contact base 411 to the intermediate portion 43. An extension portion 45 is a planar portion that extends in a direction opposite to the direction from the connection portion 42 to the intermediate portion 43. The extension portion 44, 45 functions as a holding margin by the housing 50.
Housing
As shown in
The first portion 51 has a recess 511 for exposing the contact portion 41 to the tip of the fitting portion 61. This allows the contact portion 41 to contact the contact portion 21 of the signal contact conductor 20 in the receptacle connector 2. The outer diameter of the tip portion of the first portion 51 (the portion near the tip of the fitting portion 61) is smaller than the inner diameter of the fitting portion 61. Accordingly, the ground main body 11 of the ground contact conductor 10 may be introduced between the fitting portion 61 and the first portion 51.
The second portion 52 (second housing portion) holds the connection portion 42 between the fitting portion 61 and the clamp portion 64. The second portion 52 protrudes from the first portion 51 in the direction in which the two arm portions 62 extends (the X-direction) and holds the connection portion 42 and a portion of the intermediate portion 43 located near the connection portion 42. As noted above, at least a portion of the second portion 52 is retained by the barrel portion 65 along with the two arm portions 62.
The second portion 52 may be configured to form a cavity between the connection portion 42 and the ground contact conductor 60. For example, the second portion 52 may have the opening OP1 (first opening) configured to expose the first main surface 421 toward the barrel base 651 and the opening OP2 (second opening) configured to expose the second main surface 422 toward the barrel arm 652. The second portion 52 may have the opening for ultrasonic bonding a signal line to the connection portion 42, the opening constituting at least part of the cavity. The second portion 52 may have the opening on both the first main surface 421 side and the opposite side of the first main surface 421. The opening herein refers to the opening exposing at least a portion of the first main surface 421 or the second main face 422 of the connection portion 42 outside the housing 50.
For example, the second portion 52 has a recess 521 that exposes the first main surface 421 to the barrel base 651 (see
In addition, a through hole 523 exposing the second main surface 422 toward the tip portion of arm portion 62 is formed in a portion of the second portion 52 constituting the bottom surface of the recess 521 (see
As shown in
Plug Connector Assembly Process
The assembly process of the plug connector 3 will be described. The process may comprise: bringing the signal line SC1 exposed at the first exposing portion TP1, into contact with the connection portion 42; applying ultrasonic waves for ultrasonic bonding to the signal line SC1 in contact with the connection portion 42; placing the first portion 51 in the fitting portion 61; placing the second portion 52 outside the fitting portion 61; holding the second exposing portion TP2 by the clamp portion 64 so that the clamp portion 64 contact the shield SC3 exposed at the second exposing portion TP2, without the ground contact conductor 60 overlapping an outer peripheral surface of the insulating sheath SC4; and holding the second portion 52 and a part of the second exposing portion TP2 by the barrel portion 65. For example, the signal contact conductor 40 is prepared, and the signal contact conductor 40 is set in a mold. Thereafter, an insulating material (for example, an insulating resin) is injected into a mold and cooled and solidified. That is, the housing 50 is prepared by insert molding while the signal contact conductor 40 is maintained. The ground contact conductor 60 is then prepared and the housing 50 is placed in the ground contact conductor 60 so that the convex portions 512 fits into the cutout portions 612 of the fitting portion 61, respectively. The signal contact conductor 40 and the ground contact conductor 60 can be produced by punching a metallic member having a predetermined shape from a thin metallic plate and subjecting the metallic member to plastic working such as bending. As described above, the ground contact conductor 60 is in a state in which the first portion 60A and the second portion 60B are connected by the connection portion 60C with the lid portion 63 along the central axis of the fitting portion 61. Neither the two barrel arms 652 nor the two clamp arms 642 is bent.
The signal line SC1 is then ultrasonically bonded to the first main surface 421 in the connection portion 42 in the opening OP1 in the housing 50. In particular, the tool for supporting the connection portion 42 is inserted into the opening OP2 and pressed against the second main surface 422, and the tool for ultrasonic bonding is inserted into the opening OP1 to press the signal line SC1 against the first main surface 421. In this state, ultrasonic waves are applied to the signal line SC1 by the tool for ultrasonic bonding to cause melting of the plating or the like, thereby bonding the signal line SC1 to the first main surface 421.
Next, the connection portion 60C is folded and the lid portion 63 blocks the base end of the fitting portion 61. At this time, the second portion 52 of the two arm portions 62 and the housing 50 are housed in the two barrel arms 652, and the held portion of the terminal portion TP is housed in the two clamp arms 642.
The two clamp arms 642 is then flexed to enclose the held portion of the terminal portion TP with the clamp base 641, and the two barrel arms 652 are flexed to enclose the two arm portions 62 and the second portion 52 with the barrel base 651. This completes the plug connector 3 assembly process.
Next, an example operation of the connector assembly 1 described above will be described.
Receptacle Connector
In the receptacle connector 2 contained in the connector assembly 1, the ground contact conductor 10 has the tubular ground main body 11 extending along the central axis C, which is a predetermined axis, and the external terminal portion 12 provided in the end edge on one side of the ground main body 11 along the central axis C direction. Also, in the receptacle connector 2, the signal contact conductor 20 has the contact portion 21 extending inwardly of the ground main body 11 in the central axis C direction and in contact with the signal contact conductor of the plug connector 3 (the contact conductor of the mate connector) and the substantially planar conductor portion 22 extending from the end edge of one of the contact portion 21 in the central axis C direction (the end edge on the same side of the external terminal portion 12 provided in the ground main body 11) to the extending direction transverse to the central axis C direction. And, the conductor portion 22 has its pair of main surfaces extending across the central axis C direction and its width vary depending on the location of the extending direction. In radio frequency range, high precision impedance matching in the connector is required. As in the above-described receptacle connector 2, by adopting a structure in which the width of the conductor portion 22 varies depending on the position in extending direction, the characteristic impedance may be adjusted and the variation of the characteristic impedance may be reduced. In addition, since the pair of main surfaces extends across the axis direction, the receptacle connector 2 can be reduced in height. The width of the conductor portion 22 having the pair of main faces extending across the axis direction varies in accordance with the position of the extending direction, thereby favorably adjusting the characteristic impedance.
In addition, the region 221a which is the minimum portion in which the width of the conductor portion 22 is minimum is provided at a position closest to the contact portion 21 in the conductor portion 22, and the second region 222 including the maximum portion in which the width of the conductor portion 22 is maximum is provided at a position away from the minimum portion in the extending direction. Then, the width of the conductor portion 22 gradually increases from the minimum portion toward the maximum portion. Increasing the width of the conductor portion 22 closest to the contact portion 21 in the conductor portion 22 may increase the variation amount of the characteristic impedance because the characteristic impedance is smaller under the influence of the ground contact conductor 10. In contrast, minimizing the width of the conductor portion 22 of the region as described above can reduce the variation of the characteristic impedance to the contact portion 21. In addition, the maximum portion where the width of the conductor portion 22 is the largest is set apart from the minimum portion, and the width gradually changes, so that variation of the characteristic impedance derived from variation of the width of the conductor portion 22 can be reduced. The variation of the width for achieving the above effect may be stepwise or gradual.
The maximum portion of the conductor portion 22 is provided with the through hole 225, and a part of the housing 30 enters the through hole 225. In the region in which is the width of the conductor portion 22 is large, there is a potential for a decrease in the characteristic impedance. On the other hand, since the through hole 225 is provided in the maximum portion of the width, the decrease in the characteristic impedance in the region is suppressed. Further, since a part of the housing 30 enters the through hole 225, the adhesion between the housing 30 and the signal contact conductor 20 is enhanced.
The through hole 225 is provided at a position overlapping the ground main body 11 of the ground contact conductor 10 when viewed from the central axis C direction. The location where the ground main body 11 of the ground contact conductor 10 and the conductor portion 22 of the signal contact conductor 20 overlap is the region where the two are in close proximity, which can result in deterioration of the characteristic impedance. On the other hand, by providing the through hole 225 in the conductor portion 22, the signal contact conductor 20 in the vicinity of the ground main body 11 of the ground contact conductor 10 can be reduced, so that the decrease in the characteristic impedance is suppressed.
The receptacle connector 2 also includes the signal contact conductor 20, the ground contact conductor 10, and the housing 30 which integrates and insulates the signal contact conductor 20 and the ground contact conductor 10. The ground contact conductor 10 has a cylindrical ground main body 11 extending along the predetermined central axis C and the external terminal portion 12 provided in the end edge on one side in the central axis C direction of the ground main body 11. The signal contact conductor 20 includes the contact portion 21 which has a generally cylindrical shape extending inwardly of the ground main body 11, having the slit 211 extending in the central axis C direction and in contact with the signal contact conductor 40 of the plug connector 3 (the mate connector) and the conductor portion 22 extending from the end edge of one of the contact portion 21 in the central axis C direction (the end edge on the same side of the ground main body 11 as the external terminal portion 12 is provided) to the extending direction transverse to the central axis C direction. The housing 30 then comes into contact with the end edge of the contact portion 21 of the signal contact conductor 20 in which the conductor portion 22 is located and penetrates between the contact portion 21 and the ground main body 11 and inside the contact portion 21. The height of the surface of the housing 30 along the central axis C direction inside the contact portion 21 being closer to the bottom facing the printed circuit board PB of the housing 30 than the height of the surface along the central axis C direction between the contact portion 21 and the ground main body 11. Accordingly, even if a burr or the like is generated by the material constituting the housing 30 when the housing 30 is formed by insert molding as described above, the risk that the burr affects the contact with the counterpart contact conductor may be reduced. Therefore, a poor connection resulting from the molding of the housing 30 may be avoided.
In addition, in at least a part of the region continuing from the slit 211 between the contact portion 21 and the ground main body 11, a height of the surface along the central axis C direction of the housing 30 may be the same as a height of the surface along the central axis C direction inside the contact portion 21. When the housing 30 is formed by insert molding, a material constituting the housing, such as a resinous material, moves in and out of the slit 211 during molding. Therefore, burrs or the like may be generated due to the material moving inside and outside the slit 211. By setting the height of the housing 30 of the region continuing from the slit 211 to the same height as the inside of the contact portion 21, even if burrs or the like are generated around the slit 211, the risk that the burrs affect the contact with the signal contact conductor 40 of the plug connector 3 (the counterpart signal contact conductor) may be reduced. Therefore, a poor connection resulting from the molding of the housing 30 may be avoided. In addition, when the receptacle connector 2 is manufactured, after the signal contact conductor 20 is set in the mold, the parts in the mold are brought into contact with the outside of the slit 211 when the insulating material is injected, so that the signal contact conductor 20 can be accurately positioned in the mold. Further, since the parts in the mold are brought into contact with the outside of the slit 211, the insulating material can be prevented from leaking from the part.
In the end edge where the conductor portion 22 of the contact portion 21 in the signal contact conductor 20 is provided, the cutout portion 213 is provided continuously to the conductor portion 22, and the housing 30 between the contact portion 21 and the ground main body 11 and the housing 30 inside the contact portion 21 are continuous in the cutout portion 213. The continuity of the housing 30 between the contact portion 21 and the ground main body 11 and inside the contact portion 21 through the cutout portion 213 enhances the adherence of the housing 30 to the ground contact conductor 10 and the signal contact conductor 20. Therefore, damage to the receptacle connector 2 can be prevented.
Plug Connector
In the plug connector 3, the ground contact conductor 60 comprises: a fitting portion 61 configured to fit to the ground contact conductor 60 of the mate connector 2; and a clamp portion 64 configured to hold a second exposing portion TP2 of the coaxial cable SC (a portion of the terminal portion TP of the coaxial cable SC where a part of the insulating sheath SC4 has been removed) to contact the shield SC3 exposed at the second exposing portion TP2, without the ground contact conductor 60 overlapping an outer peripheral surface of the insulating sheath SC4. The clamp portion 64 is located at the end of the ground contact conductor 60 farthest from the fitting portion 61. The second exposing portion TP2 is adjacent to a first exposing portion TP1 formed at the terminal portion TP where the signal line SC1 is exposed. When a part of the ground contact conductor 60 faces the shield SC3 via the insulating sheath SC4, the stability of the characteristic impedance in the transmission route of the radio frequency signal decreases due to the capacitance of the part. In contrast, according to the plug connector 3, since the clamp portion 64 that contacts the shield SC3 is located at the farthest end from the fitting portion 61, the portion of the ground contact conductor 60 that faces the shield SC3 through the insulating sheath SC4 is reduced. Therefore, the stability of the characteristic impedance in the transmission route of the radio frequency signal may be improved.
The ground contact conductor 60 may further comprise a barrel portion 65 configured to hold the housing 50 between the fitting portion 61 and the clamp portion 64, and the barrel portion 65 may be configured to further hold the dielectric layer SC2 and the shield SC3. In the configuration in which the clamp portion 64 is located at the end farthest from the fitting portion 61, it is difficult to separately provide a portion that holds the coaxial cable SC from the outside of the insulating sheath SC4 (hereinafter, referred to as an “outer skin clamp”). In contrast, according to the configuration in which the barrel portion 65 further holds the dielectric layer SC2 and the shield SC3 between the housing 50 and the clamp portion 64, the barrel portion 65 can reinforce the connection portion between the ground contact conductor 60 and the coaxial cable SC instead of the outer skin clamp.
The ground contact conductor 60 may further comprise a holding claw portion 653 projecting inwardly from the barrel portion 65 to push the shield SC3 toward the dielectric layer SC2. In some examples, the reinforcing effect of the connection portion of the ground contact conductor 60 and the coaxial cable SC by the barrel portion 65 can be further enhanced. In addition, the barrel portion 65 and the shield SC3 can be conducted more firmly, and the characteristic impedance can be further improved.
The holding claw portion 653 may be located closer to the clamp portion 64 between the housing 50 and the clamp portion 64. For example, the holding claw portion 653 may be located between the second portion 52 and the clamp portion 64 and located closer to the clamp portion 64. Accordingly, the reinforcing effect can be further enhanced by the holding claw portion 653, and the barrel portion 65 and the shield SC3 can be more firmly conducted.
The housing 50 may comprise openings OP1, OP2 for ultrasonically bonding the signal line SC1 to the connection portion 42. According to the configuration in which the signal line SC1 is ultrasonically bonded to the connection portion 42, the posture of the signal line SC1 after bonding is more stable than after soldering or the like, thereby improving the stability in characteristic impedance. In addition, since thermal damage to the dielectric layer SC2 at the time of bonding is smaller than that in soldering or the like, the tip of the dielectric layer SC2 can be brought close to connection portion 42 by shortening the exposed length of the signal line SC1. Therefore, the holding margin of the dielectric layer SC2 and the shield SC3 by the barrel portion 65 can be increased, and the reinforcing effect by the barrel portion 65 can be further enhanced.
The ground contact conductor 60 may further comprise a lid portion 63 configured to close one end of the fitting portion 61 without overlapping with an outer peripheral surface of the fitting portion 61. Accordingly, the structure in which the lid portion 63 does not overlap the outer peripheral surface of the fitting portion 61 further reduces the locations where capacitance is likely to be generated. Therefore, the stability of the characteristic impedance in the transmission route of the radio frequency signal may be improved.
In the signal contact conductor 40, the width of the intermediate portion 43 may vary depending on the location between the contact portion 41 and the connection portion 42 to suppress variation of the characteristic impedance between the signal contact conductor 40 and the ground contact conductor 60 depending on the location between the contact portion 41 and the connection portion 42. Accordingly, the variation of the characteristic impedance from the connection portion 42 to the contact portion 41 is suppressed by the width in the intermediate portion 43. Therefore, the stability of the characteristic impedance in the transmission route of the radio frequency signal may be improved.
The portion of the intermediate portion 43 located in the gap GP2 between the fitting portion 61 and the barrel portion 65 may be provided with the widened portion 433 having the width greater than both the portion of the intermediate portion 43 located in the fitting portion 61 and the portion located in the barrel portion 65. Between the fitting portion 61 and the barrel portion 65, the amount of metals on the ground contact conductor 60 side is smaller than in the barrel portion 65 or the like. Thus, the characteristic impedance between the signal contact conductor 40 and the ground contact conductor 60 tends to be higher than in the barrel portion 65, etc. On the other hand, by providing the widened portion 433 in the intermediate portion 43, the characteristic impedance can be prevented from increasing in the pathway from the connection portion 42 to the contact base 411.
The width of the connection portion 42 may be larger than the width of the intermediate portion 43, and the housing 50 may be configured to make the cavities CC1 and CC2, between the connection portion 42 and the ground contact conductor 60. Increasing the width of the connection portion 42 may improve the workability of connecting the signal line SC1 to the connection portion 42. On the other hand, the larger the width in the connection portion 42, the lower the characteristic impedance in the connection portion 42. In contrast, the housing 50 makes the cavities CC1 and CC2, between the connection portion 42 and the ground contact conductor 60, thereby lowering the dielectric constant between the connection portion 42 and the ground contact conductor 60. Therefore, the decrease in the characteristic impedance due to the increase in the width of the connection portion 42 is suppressed. Therefore, the workability of connection of the signal line SC1 may be achieved and any unintended variation of the characteristic impedance may be avoided.
The openings OP1 and OP2 for ultrasonic bonding of the signal line SC1 to the connection portion 42 may constitute at least part of the cavity CC1 and CC2. The openings OP1 and OP2 may contribute to both suppression of variation of the characteristic impedance and improvement of workability of ultrasonic bonding. Therefore, the workability of connection of the signal line SC1 may be achieved and any unintended variation of the characteristic impedance may be avoided.
The connection portion 42 may have the first main surface 421 for connecting the signal line SC1, the intermediate portion 43 may have the first main surface 431 connected to the first main surface 421, and the signal contact conductor 40 may be bent at the interface of the intermediate portion 43 and the connection portion 42 such that the first main surface 421 is recessed with respect to the first main surface 431. Since the balance between the interval between the connection portion 42 and the ground contact conductor 60 and the interval between the signal line SC1 connected to the connection portion 42 and the ground contact conductor 60 is adjusted, variation of the characteristic impedance can be more reliably suppressed.
Other Example Plug Connectors
An example plug connector 3A will be described with reference to
The plug connector 3A comprises a signal contact conductor 40A, the ground contact conductor 60, and the housing 50, which is insulating, as shown in
The signal contact conductor 40A of the plug connector 3A, like the signal contact conductor 40, has the contact portion 41, the connection portion 42, the intermediate portion 43, and the extension portions 44 and 45 (see
The intermediate portion 43 of the signal contact conductor 40A has the first main surface 431 and the second main surface 432 opposite to the first main surface 431 in the Z direction, as shown in
The convex portion 435 of the intermediate portion 43 is set to suppress variation of the characteristic impedance between the signal contact conductor 40A and the ground contact conductor 60 depending on the position in the direction (the X direction) connecting the contact portion 41 and the connection portion 42. When the distance between the intermediate portion 43 and the ground contact conductor 60 in the Z direction is constant, the characteristic impedance between the intermediate portion 43 and the ground contact conductor 60 may vary depending on the position in the direction (the X direction) connecting the contact portion 41 and the connection portion 42. In this regard, in the signal contact conductor 40 of the example plug connector 3 described above, the variation of the characteristic impedance is suppressed by changing the width of the intermediate portion 43. On the other hand, in the plug connector 3A, the variation of the characteristic impedance is suppressed by adjusting the distance in the Z direction between the intermediate portion of the signal contact conductor 40A and the ground contact conductor 60. As an example, in a position where the characteristic impedance is high due to the relationship with the ground contact conductor 60, the characteristic impedance is adjusted to be low by reducing the distance in the Z direction between the first main surface 431 of the intermediate portion 43 and the ground contact conductor 60 compared to a position where the characteristic impedance is low by providing the convex portion 435.
Thus, the intermediate portion 43 of the signal contact conductor 40A in the plug connector 3A may vary in Z direction distance from the ground contact conductor along the direction connecting the contact portion 41 and the connection portion 42 (the X direction). With this configuration, variation in the characteristic impedance from the contact portion 41 to the connection portion 42 is suppressed by variation in the distance in the Z direction between the intermediate portion 43 (particularly the first main surface 431) and the ground contact conductor 60. Therefore, the stability of the characteristic impedance in the transmission route of the radio frequency signal may be improved.
Also, having the convex portion 435 at a shorter distance in the Z direction from the ground contact conductor 60 than the base portion of the contact portion 41 can reduce the characteristic impedance in the convex portion 435. Therefore, the convex portion 435 is effective for adjustment for the purpose of lowering the characteristic impedance.
Contrary to the convex portion 435, it is also effective for the adjustment of the characteristic impedance to provide the recess such that the first main surface 431 has a concave shape and the second main surface 432 has a convex shape along the direction (the X direction) connecting the contact portion 41 and the connection portion 42. A signal contact conductor 40B shown in
In a signal contact conductor 40C shown in
In addition, in the signal contact conductors 40A to 40C, the width (the dimension along the Y direction) in intermediate portion 43 is uniform along the direction (the X direction) connecting the contact portion 41 and the connection portion 42, but the convex portion 435 or the recess 436 can adjust the distance in the Z direction from the ground contact conductor 60. Thus, in the signal contact conductors 40A to 40C, the characteristic impedance can be adjusted without changing the width of the intermediate portion 43.
On the other hand, like the plug connector 3 described above, the adjustment of the characteristic impedance by changing the width (along the Y direction) of the intermediate portion 43 may be combined with the characteristic impedance by providing the convex portion 435 or the recess 436. In a signal contact conductor 40D shown in
In a signal contact conductor 40E shown in
Thus, adjustment of the characteristic impedance by changing the width (along the Y direction), such as by providing the widened portion 433, can be used in conjunction with the characteristic impedance by changing the distance in the Z direction from the ground contact conductor 60, such as by providing the convex portion 435 or the recess 436. That is, by adopting a configuration in which at least one of the area and the distance of the signal contact conductor facing the ground contact conductor 60 varies according to the position between the contact portion 41 and the connection portion 42 so as to suppress the variation of the characteristic impedance between the signal contact conductor 40 and the ground contact conductor 60 in accordance with the position between the contact portion 41 and the connection portion 42, the stability of the characteristic impedance in the transmission route of the radio frequency signal can be improved.
The positions where the convex portion 435 and the recess 436 are provided can be changed variously in consideration of variations in the characteristic impedance. Also, for the convex portion 435 and the recess 436, the difference in distance in the Z direction from the ground contact conductor 60 as compared to the contact base 411, which is the base portion of the contact portion 41, or as compared to the major portion of the intermediate portion 43, can be varied variously. The lengths of the convex portion 435 and the recess 436 along the direction (the X direction) connecting the contact portion 41 and the connection portion 42, and the lengths of the convex portion 435 and the recess 436 in the Z direction can also be changed variously. The positional relationship with the widened portion 433 can also be changed variously.
Although certain procedures or operations are described herein as being performed sequentially or in a particular order, in some examples one or more of the operations may be performed in a different order, in parallel, simultaneously with each other, or in an overlapping manner. Additionally, in some examples, one or more of the operations may be optionally performed or, in some cases, omitted altogether.
We claim all modifications and variations coming within the spirit and scope of the subject matter claimed herein.
As described above, the present disclosure includes the following configurations in another aspect.
[A1]
A connector comprising a signal contact conductor and a ground contact conductor, and an insulating housing between the signal contact conductor and the ground contact conductor, the connector configured to be mounted in a circuit board and fit to a mate connector,
In another aspect, the present disclosure includes the following configurations.
[B1]
A connector configured to be attached to a coaxial cable comprising a signal line, a dielectric layer covering the signal line, a shield covering the dielectric layer, and an insulating sheath covering the shield, the connector comprising:
Number | Date | Country | Kind |
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2019-024715 | Feb 2019 | JP | national |
2019-024718 | Feb 2019 | JP | national |
2019-024719 | Feb 2019 | JP | national |
This application is a continuation application of PCT Application No. PCT/JP2020/003790, filed on Jan. 31, 2020, which claims the benefit of priority from U.S. Provisional Patent Application No. 62/800,572, filed on Feb. 4, 2019, and Japanese Patent Application No. 2019-024718, filed on Feb. 14, 2019. Additionally, the present application is a continuation application of PCT Application No. PCT/JP2020/003804, filed on Jan. 31, 2020, which claims the benefit of priority from U.S. Provisional Patent Application No. 62/800,572, filed on Feb. 4, 2019, and Japanese Patent Application No. 2019-024719, filed on Feb. 14, 2019. The present application is also a continuation application of PCT Application No. PCT/JP2020/003806, filed on Jan. 31, 2020, which claims the benefit of priority from U.S. Provisional Patent Application No. 62/800,572, filed on Feb. 4, 2019, and Japanese Patent Application No. 2019-024715, filed on Feb. 14, 2019. The entire contents of the above listed PCT and priority applications are incorporated herein by reference.
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Number | Date | Country | |
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20210391675 A1 | Dec 2021 | US |
Number | Date | Country | |
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62800572 | Feb 2019 | US |
Number | Date | Country | |
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Parent | PCT/JP2020/003790 | Jan 2020 | US |
Child | 17391033 | US | |
Parent | PCT/JP2020/003804 | Jan 2020 | US |
Child | PCT/JP2020/003790 | US | |
Parent | PCT/JP2020/003806 | Jan 2020 | US |
Child | PCT/JP2020/003804 | US |