Embodiments of the invention relate generally to collimators for use in diagnostic imaging and, more particularly, to a collimator construction and arrangement that provides increased alignment tolerance between the collimator and a scintillator array and reduces spectral and thermal non-linearity issues related to the interaction of the collimator and the scintillator array.
Typically, in computed tomography (CT) imaging systems, an x-ray source emits a fan-shaped beam toward a subject or object, such as a patient or a piece of luggage. Hereinafter, the terms “subject” and “object” shall include anything capable of being imaged. The beam, after being attenuated by the subject, impinges upon an array of radiation detectors. The intensity of the attenuated beam radiation received at the detector array is typically dependent upon the attenuation of the x-ray beam by the subject. Each detector element of the detector array produces a separate electrical signal indicative of the attenuated beam received by each detector element. The electrical signals are transmitted to a data processing system for analysis which ultimately produces an image.
Generally, the x-ray source and the detector array are rotated about the gantry within an imaging plane and around the subject. X-ray sources typically include x-ray tubes, which emit the x-ray beam at a focal point. X-ray detectors typically include a collimator, currently made of highly absorbing material such as tungsten or lead, for collimating x-ray beams received at the detector, a scintillator for converting x-rays to light energy adjacent the collimator, and photodiodes for receiving the light energy from the adjacent scintillator and producing electrical signals therefrom. The outputs of the photodiodes are then transmitted to the data processing system for image reconstruction.
As stated above, typical x-ray detectors include a collimator for collimating x-ray beams such that collection of scattered x-rays is minimized. As such, the collimators operate to attenuate off-angle scattered x-rays from being detected by a scintillator cell. Reducing this scattering reduces noise in the signal and improves the final reconstructed image. Therefore, it is necessary that the scintillator array and the collimator—which is formed of plates extending along one or two dimensions above the scintillator array—is uniformly aligned at scintillator cell boundaries defined by a cast reflector material and have a plate in every channel between each scintillator cell. That is, currently exact mechanical alignment is required between the collimator plates and the cast reflector channels in the array of scintillators.
Known manufacturing processes attempt this exact alignment by constructing a continuous collimator that is sized to dimensionally match the width and length of the entire detector array. That is, the collimator plates are arranged or arrayed in a continuous consistent pattern or pitch that spans the entire detector length and is placed and attached to the detector rail structure. As such, individual scintillator arrays or packs must then be exactly aligned to the continuous collimator to ensure that all scintillator cells and collimator cells are aligned exactly. This process requires tight tolerancing and requires great operator skill and patience to assemble.
A known CT detector 1 fabricated according to known manufacturing processes is shown in
As shown in
Therefore, it would be desirable to design a detector assembly and method of manufacturing thereof that provides for easy alignment between the scintillator array and collimator assembly having relaxed alignment tolerances therebetween, that effectively reduces spectral and thermal non-linearities, and that reduces manufacturing and testing costs for CT detectors.
In accordance with one aspect of the invention, a detector assembly for a CT imaging system includes a scintillator array comprising a plurality of scintillator cells, and configured to detect high frequency electromagnetic energy attenuated through an object, the scintillator array including a reflective material positioned around each of the plurality of scintillator cells to form reflector channels between each of the plurality of scintillator cells. The detector assembly also includes a collimator positioned proximate the scintillator array and configured to filter the high frequency electromagnetic energy attenuated through the object prior to impinging on the scintillator array, the collimator comprising a plurality of collimator plates arranged to form a plurality of channels. The reflector channels in the scintillator array are formed to have a first thickness and the collimator plates of the collimator are formed to have a second thickness that is equal to or less than the first thickness.
In accordance with another aspect of the invention, a CT imaging system includes a rotatable gantry having an opening to receive an object to be scanned, a high frequency electromagnetic energy projection source configured to project a high frequency electromagnetic energy beam toward the object, and a detector assembly positioned on the gantry opposite the high frequency electromagnetic energy projection source. The detector assembly further includes a scintillator array comprising a plurality of scintillator cells, and configured to detect high frequency electromagnetic energy attenuated through an object, wherein a reflective material is positioned around each of the plurality of scintillator cells to form reflector channels between each of the plurality of scintillator cells. The detector assembly still further includes a collimator positioned proximate the scintillator array and configured to filter the high frequency electromagnetic energy attenuated through the object prior to impinging on the scintillator array, the collimator comprising a plurality of collimator plates arranged to form a plurality of channels. The reflector channels in the scintillator array are formed to have a first thickness and the collimator plates of the collimator are formed to have a second thickness that is equal to or less than the first thickness.
In accordance with yet another aspect of the invention, a detector assembly for a CT imaging system includes a scintillator array comprising a plurality of scintillator cells and configured to detect high frequency electromagnetic energy attenuated through an object, the scintillator array including a reflective material positioned around each of the plurality of scintillator cells to form reflector channels between each of the plurality of scintillator cells. The detector assembly also includes a collimator positioned proximate the scintillator array and configured to filter the high frequency electromagnetic energy attenuated through the object prior to impinging on the scintillator array, the collimator comprising a plurality of collimator plates arranged to form a plurality of channels, and wherein each of the plurality of collimator plates is aligned with a centerline of a respective scintillator cell.
Various other features and advantages will be made apparent from the following detailed description and the drawings.
The drawings illustrate preferred embodiments presently contemplated for carrying out the invention.
In the drawings:
The operating environment of the invention is described with respect to a sixty-four-slice computed tomography (CT) system. However, it will be appreciated by those skilled in the art that the invention is equally applicable for use with other multi-slice configurations. Moreover, the invention will be described with respect to the detection and conversion of x-rays. However, one skilled in the art will further appreciate that the invention is equally applicable for the detection and conversion of other high frequency electromagnetic energy. The invention will be described with respect to a “third generation” CT scanner, but is equally applicable with other CT systems.
Referring to
Rotation of gantry 12 and the operation of x-ray source 14 are governed by a control mechanism 26 of CT system 10. Control mechanism 26 includes an x-ray controller 28 that provides power and timing signals to an x-ray source 14 and a gantry motor controller 30 that controls the rotational speed and position of gantry 12. An image reconstructor 34 receives sampled and digitized x-ray data from DAS 32 and performs high speed reconstruction. The reconstructed image is applied as an input to a computer 36 which stores the image in a mass storage device 38.
Computer 36 also receives commands and scanning parameters from an operator via console 40 that has some form of operator interface, such as a keyboard, mouse, voice activated controller, or any other suitable input apparatus. An associated display 42 allows the operator to observe the reconstructed image and other data from computer 36. The operator supplied commands and parameters are used by computer 36 to provide control signals and information to DAS 32, x-ray controller 28 and gantry motor controller 30. In addition, computer 36 operates a table motor controller 44 which controls a motorized table 46 to position patient 22 and gantry 12. Particularly, table 46 moves patients 22 through a gantry opening 48 of
As shown in
While collimator 21 is shown in
A detector 20 is shown in
Referring now to
According to embodiments of the invention, and as shown in
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Beneficially, embodiments of the invention thus provide a detector assembly having a collimator construction that provides for an alignment between the collimator and a scintillator array having relaxed alignment tolerances. The collimator construction/alignment therefore reduces manufacturing and testing/calibration costs for CT detectors. The collimator—and the alignment thereof with the scintillator array—also serves to effectively reduce spectral and thermal non-linearities in the scintillator array.
Therefore, according to one embodiment of the invention, a detector assembly for a CT imaging system includes a scintillator array comprising a plurality of scintillator cells, and configured to detect high frequency electromagnetic energy attenuated through an object, the scintillator array including a reflective material positioned around each of the plurality of scintillator cells to form reflector channels between each of the plurality of scintillator cells. The CT imaging system also includes a collimator positioned proximate the scintillator array and configured to filter the high frequency electromagnetic energy attenuated through the object prior to impinging on the scintillator array, the collimator comprising a plurality of collimator plates arranged to form a plurality of channels. The reflector channels in the scintillator array are formed to have a first thickness and the collimator plates of the collimator are formed to have a second thickness that is equal to or less than the first thickness.
According to another embodiment of the invention, a CT imaging system includes a rotatable gantry having an opening to receive an object to be scanned, a high frequency electromagnetic energy projection source configured to project a high frequency electromagnetic energy beam toward the object, and a detector assembly positioned on the gantry opposite the high frequency electromagnetic energy projection source. The detector assembly further includes a scintillator array comprising a plurality of scintillator cells, and configured to detect high frequency electromagnetic energy attenuated through an object, wherein a reflective material is positioned around each of the plurality of scintillator cells to form reflector channels between each of the plurality of scintillator cells. The detector assembly still further includes a collimator positioned proximate the scintillator array and configured to filter the high frequency electromagnetic energy attenuated through the object prior to impinging on the scintillator array, the collimator comprising a plurality of collimator plates arranged to form a plurality of channels. The reflector channels in the scintillator array are formed to have a first thickness and the collimator plates of the collimator are formed to have a second thickness that is equal to or less than the first thickness.
According to yet another embodiment of the invention, a detector assembly for a CT imaging system includes a scintillator array comprising a plurality of scintillator cells and configured to detect high frequency electromagnetic energy attenuated through an object, the scintillator array including a reflective material positioned around each of the plurality of scintillator cells to form reflector channels between each of the plurality of scintillator cells. The detector assembly also includes a collimator positioned proximate the scintillator array and configured to filter the high frequency electromagnetic energy attenuated through the object prior to impinging on the scintillator array, the collimator comprising a plurality of collimator plates arranged to form a plurality of channels, and wherein each of the plurality of collimator plates is aligned with a centerline of a respective scintillator cell.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.