The invention concerns a combined relief and positive surge device for an operating fluid container that can be put under pressure in operating fluid supply systems of hydrodynamic machines; and, in addition, an operating fluid supply system of hydrodynamic machines.
Hydrodynamic machines in the form of hydrodynamic couplings, hydrodynamic retarders, or hydrodynamic rotational speed-/torque converters, are known from the state of the art in a multitude of implementations. All have in common that flow forces are used for the realization of a certain function. The hydrodynamic components are switched on or off by the filling and emptying of the bladed work wheel with an operating fluid when used in vehicles or installations with strongly varying operation. In particular, hydrodynamic retarders, which comprise a primary wheel that functions as a rotor blade wheel and a, preferably stationary, secondary wheel that functions as a stator blade wheel, are filled and emptied by the generation of a static pressure on an operating fluid level. For this the operating fluid supply system contains an operating fluid container in which the operating fluid is contained, whereby the operating fluid container in each case is connected to at least one intake in the work space of hydrodynamic retarders and at least indirectly to an outlet out of the work space. When the operating fluid container is put under pressure, the operating fluid is pressed more or less into the work space. At the same time, during the operation according to the circumstances, in particular, the rotational speed of the rotor paddle wheel and/or the available outlets from the work space and the ducting, a certain operating fluid circulation sets in during the operation of hydrodynamic retarders, whereby said process preferably takes place with the inclusion of the operating fluid container. The operating fluid container is relieved for the emptying of the hydrodynamic retarders, i.e., the evacuation of the operating fluid from the work space of the hydrodynamic retarder thereby takes place in essence through the rotor paddle wheel rotation via the connection between the outlet and the operating fluid container. The relieving of the operating fluid container in general takes place via a relief device, preferably in the form of a valve, which is arranged in between the relief chamber and the inner chamber of the operating fluid container, and which, according to need, either interrupts or, at least partly, opens the connection between the relief chamber and the inner chamber of the operating fluid container. In general, for the application of an overpressure on the operating fluid level, the operating fluid container is assigned a pressure fluid supply system, which comprises at least a pressure fluid source that is connected to the inner chamber of the operating fluid container, and whereby the connection preferably takes place in the region that is free from operating fluid, i.e., above the operating fluid level. In particular, the emptying process is accomplished by the relaxation in the operating fluid container as well as by the utilization of the rotor paddle wheel rotation. However, more oil is thereby brought back into the operating fluid container than previously has entered because of a rise in temperature, in addition, because of the direct contact of the operating fluid with air, air ends up in the solution and it leads to an undesired foam production, in particular bubble formation. First of all, this would lead more or less to the built up of so-called air cushions in the operating fluid container in the case that multiple breaking processes follow each other, which in turn leads to that only a diminished breaking effect is achieved in the case that the pressurization of the operating fluid level remains the same. In addition, the bubble formation is very disadvantageous exactly in the case of multiple, each other following, breaking processes, which are characterized by the necessary alternating between the emptying and the filling of the work space, since it is further magnified because of the introduction of air and, in addition, thereby an operating fluid-air mixture can also reach the relief system, which in certain circumstances can lead to the complete interruption of the functioning, in particular when the same line connections as those for the pressure application are used for the relief.
The invention therefore sets out to address the task to create possibilities to keep the conditions in the operating fluid tank as stable as much as possible during and after the occurring relief of a hydrodynamic machine, whereby an adjustment of a stable operating fluid level is achieved as fast as possible. Furthermore, bubble formation must be avoided at large and, as fast as possible, relief of the inner chamber of the operating fluid container can take place during the desired emptying of the hydrodynamic machine, whereby the systems that are connected to it are protected against unnecessary inlet of operating fluid. The solution according to the invention must distinguish itself thereby by as simple and economical a design as possible.
The solution according to the invention is characterized by the features of claim 1. Advantageous embodiments are represented in the subclaims. The operating fluid supply system according to the invention is described in claim 11.
According to the invention an operating fluid container that can be put under pressure is assigned a combined relief and positive surge protection device. It includes a housing. Furthermore, at least one inlet chamber that can be coupled to the inner chamber of the operating fluid container, and a relief chamber that can be coupled to an outlet chamber, are provided. The inlet and outlet chamber is assigned a relief valve comprising a valve component that can be led into the housing, and a stationary valve seat, whereby the valve seat is arranged in the housing in such a way that it cuts off, in cooperation with the valve component, the inlet chamber from the outlet chamber. In addition, the relief and positive surge device comprises a positive surge protection device. It contains a positive surge plate which can be guided on a guidance element outside the housing, whereby the guidance element is connected with the valve component of the relief valve and extends through the inlet chamber and which contains, on its end region that is opposite from the valve component, a limit stop for the motion of the positive surge plate. In addition, the positive surge plate is assigned a seat for the blocking of the inlet chamber. At least one throttle point is provided in between the positive surge plate and the guidance element. The valve component is assigned an actuation mechanism.
The solution according to the invention makes a functional integration of the function of a relief valve and a positive surge protector in a structural unit possible, whereby said integration takes place with the smallest cost by using the same elements. However, both functions are thereby adjusted to each other as regards their activation, which in particular takes place through the coupling of the guidance element for the positive surge plate to the motion of the valve component. An integration of both functions with the least construction space is also made possible by the direct assignment of the valve component and positive surge plate to the inlet chamber, whereby however, is assured nevertheless that the function of the positive surge plate can be freely realized according to the, itself adjusting, pressure ratio.
The housing is preferably implemented as a cylinder so that the valve component is also implemented as a cylinder. In particular, because of this design, a simple sealing at the valve seat is possible by utilizing standard sealing elements, for example, in the form of sealing rings. In addition, the guidance element is also implemented as a cylinder so that also under the action of forces always an optimal guidance, without tilting, of the positive surge plate is assured. Other profiles are also theoretically conceivable. However, these could lead to tilting, in particular with regard to the pressure ratios which not always adjust themselves uniformly at the positive surge plate on the front side that faces away from the housing.
The actuation mechanism for the valve component can also be implemented differently. The valve component is constructed as a piston element in the simplest case. It can be pressurized with pressure fluid on the front side that faces away from the valve seat. Hereto a control pressure chamber is provided in the housing which can be pressurized through a corresponding connection with the necessary control pressure. This can take place hydraulically or pneumatically. In order not to impede the flow through the valve and to assure an automatic resetting of the piston element, a projection is provided on the side of the valve component, i.e., the piston element, that is opposite from the valve seat, which extends through a corresponding aperture in a partition wall in the housing, and supports a projection that forms a limit stop surface at the end region that is opposite from the valve component, whereby this limit stop surface supports itself via a spring device on the housing, in particular, the partition wall. This makes an automatic resetting possible when pressure builds up in the pressure chamber. The individual lengths of the projection, the valve component, in particular, the piston element, are chosen in such a way that in the relieved state the relief valve of this combined installation is open and thereby opens, at least partly, the connection between inlet chamber and outlet chamber. Precisely when utilized in vehicles, one can rely on systems, that are available in any case, for the actuation of the combined relief and positive surge protection device for actuation, here, in particular, pressure systems. The utilization of other actuation mechanisms would also be conceivable but requires a corresponding control expenditure.
As has already been pointed out, the guidance element and the positive surge plate are preferably constructed as cylinders. The throttle point between the guidance element and the positive surge plate is thereby preferably realized by the clearance between the outer circumference of the guidance element and the inner circumference of the aperture through the positive surge plate. Thereby a ring shaped throttle gap arises which makes a uniform transfer of the mixture of operating fluid and air possible.
The guidance element is constructed according to an advantageous embodiment as a grooved stud, i.e., it contains, already on the basis of its construction, a limit stop surface. This grooved stud is connected to the valve component in such a way that it can be removed. In the case that the valve component is formed by a piston element, which is preferably implemented as a cylinder, then the grooved stud is connected to it in the region of the front side of the piston element that faces the inlet chamber. However, the arrangement preferably always takes place, in the case of an embodiment as a cylindrical element, on a common axis, i.e., the piston element, the grooved stud, and the positive surge plate are characterized by a common symmetry axis.
The housing of the combined relief and positive surge protection device can be constructed in one piece. However, it preferably consists of at least two parts that are pressure-tight connected to each other. The inlet chamber is thereby preferably constructed from an end piece that is connected to the main housing part that supports the connection for the outlet chamber, whereby the valve seat is arranged, preferably in the region of the connection.
The combined relief and positive surge protection device is in the simplest case arranged as a 2/2 directional valve with an additional positive surge protection function, whereby the positive surge plate is assigned to the inlet chamber. Further modifications of the valve installation are also conceivable, which, however, would again further complicate matters as regards the structural implementation.
The combined relief and positive surge protection device according to the invention, is arranged in operating fluid supply systems of hydrodynamic machines. The combined relief and positive surge protection device according to the invention, is thereby arranged between an operating fluid container that can be put under pressure and a relief chamber. For the relief chamber it can thereby involve, in the environment or another in the installation or the vehicle provided, a functional space that can be pressurized with pressure. The valve installation is thereby arranged in such a way that it is provided either in the connection line or the connection channel, whereby it then needs to be observed that the positive surge plate is also positioned in these or also can extend partly into the operating fluid container, for example, when the possibility for screwing in such a valve in the housing wall of the operating fluid container is provided.
The operating fluid supply system of a hydrodynamic machine that comprises at least a primary wheel and a secondary wheel, which comprise a work space that can be filled with operating fluid, comprises, in addition to the operating fluid container, connection lines between the operating fluid container and at least one inlet in the work space and at least one outlet from the work space and the operating fluid container. The operating fluid container is pressurized for the generation of the necessary operating fluid pressure for the filling of the hydrodynamic component, in particular the work space of the hydrodynamic component. It is therefore assigned a pressure fluid supply system comprising at least one pressure fluid source that is connected to the inner space of the operating fluid container. The operating fluid container itself is constructed in such a way that it, for the purpose of the filling, may be moved into a pressure-tight state. For the purpose of the relieving, the operating fluid container is coupled to an relief space that can be a component of the pressure fluid supply system or also formed by a separate relief space, which also is available somewhere else in the machine. According to the function assignment to the primary wheel and the secondary wheel, the hydrodynamic machine can be constructed as a hydrodynamic retarder, a hydrodynamic coupling, or a hydrodynamic rotational speed/torque converter. In particular, such a system for the purpose of the realization of a fast filling and emptying finds application in hydrodynamic retarders. Conceivable also is the utilization in hydrodynamic couplings, in particular, controllable and adjustable hydrodynamic couplings. In the following the functioning mode is explained by fluid of a particularly preferred application when utilized in the operating fluid supply system of hydrodynamic retarders. The combined relief and positive surge protection device is thereby in the closed state for the purpose of the filling, i.e., the inlet channel that is coupled to the inner space of the operating fluid container is sealed pressure-tight with respect to the outlet chamber, i.e., the connection is blocked. Accordingly, the necessary pressure can be brought into the inner space of the operating fluid container via the pressure fluid supply system, in particular the pressure fluid source, which, on the basis of its effect on the operating fluid level, pressurizes the operating fluid in the work space of the retarder. This is also supported by the rotor paddle wheel rotation. A work cycle thereby builds up whereby, furthermore, in addition to the work cycle in the work space, an operating fluid circulation sets in during the operation, which is characterized by the guidance outside the work space of the operating fluid from the work space again back to the work space. This takes place above all for cooling purposes. It is necessary to bring the operating fluid again into the operating fluid container in the case that the retarder is taken out of operation. It is thereby relieved. The combined relief and positive surge protection device is actuated, in particular, the relief valve is opened. In the simplest case this process thereby takes place through a lowering of the pressure in the pressure chamber of the combined relief and positive surge protection device, which causes the valve component to be lifted off the valve seat and as a result the connection between the inlet chamber and the outlet chamber is reestablished. However, the positive surge plate is at the same time, on the basis of the impulse and correspondingly the available ratio in the inner chamber of the operating fluid container, moved in the direction of the housing with its front side that faces the housing, and it comes to rest at the seat that is therefore provided in the housing. This means that the positive surge plate blocks the entry to the inlet chamber in this state. In particular when a mixture of operating fluid and air is led into the operating fluid container, a part arrives via the throttle gap in the inlet chamber and builds up a counter pressure on surface of the positive surge plate that faces toward the housing. If, because of the effect of the force of gravity, the resulting pressure in the case of a vertical installation is larger than that on the front side of the positive surge plate that faces away from the housing, then it falls downwards and opens the connection between the operating fluid inner space and the inlet chamber. The combined relief and positive surge protection device thereby prevents the fast transfer of the mixture of operating fluid and air in the relief space and serves the quieting of the oil level as well as the flowing back of the part of operating fluid that arrives via the throttle gap in the operating fluid container. The operating fluid is thereby again separated from the air and, in addition, the danger of a build-up of a pressure cushion in the operating fluid container is also no longer present the case of a rapid alternation between emptying and filling processes.
The solution according to the invention is clarified in the following with the aid of figures. In these the following is depicted in detail:
The size of the throttle gap is chosen in such a way that the surface ratio of the valve cross section and the gap cross section >10, very preferably is between 40 and 65.
The operating fluid supply system 2 comprises a closed operating fluid container 3 that can be pressurized, whereby said system can be connected to at least one outlet 8 from the work space 7 of the hydrodynamic machine 1, and, in addition, can be coupled to at least one inlet 9 in the work space 7 during the formation of a circulation 51. The filling and emptying of the hydrodynamic machine 1, as well as a desired control of the degree of filling, takes place through the application of a static pressure pstatic on the operating fluid level 10 in the operating fluid container 3. The operating fluid supply system 2 comprises hereto a pressure fluid supply system 11 that is assigned to the operating fluid container 3 and that is at least connected to the inner space 12 of the operating fluid container 3. The connection to the inner chamber 12 occurs thereby in the region that is free of operating fluid in the idle state, i.e., above the highest operating fluid level 10 that occurs. In addition, the operating fluid container 3, in particular the inner space 12, is at least indirectly connected to a relief space 13. Each space with a smaller pressure level than that in the operating fluid container 3 can thereby be regarded as a relief space 13. The relief can thereby take place in the simplest case in the surroundings or, for the acceleration of the evacuation of the operating fluid from the work space 7 of the hydrodynamic machine 1, in the work space 7. The combined relief and positive surge protection device 4 is integrated in the connection between the inner space 12 and the relief space 13. The design of the combined relief and positive surge protection device 4 according to a particularly advantageous arrangement in the form of a valve installation 14, that comprises two connections, a first connection 15 and a second connection 16, preferably in the form of a 2/2 directional valve device 17 with an integrated positive surge protection function, is represented in
A so-called positive surge protection device 53 is provided in order to assure precisely in hydrodynamic machines 1 an optimal functioning of the whole system during alternating emptying and refilling of the work space 7. It comprises a positive surge plate 37 that is assigned to the inlet chamber 54 and which blocks it after the opening of the relief valve 52, at least for a time duration t and at least partly, with respect to the inner space 12 of the operating fluid container 3. Preferably, the positive surge plate 37 is thereby likewise in the form of a disk 38. Said disk is guided on the valve component 56, in particular the piston element 20, whereby the guidance takes place via a guidance element, in the form of a grooved stud 39, that extends away from the piston element 20 in the vertical direction. The grooved stud 39 can be, or is, thereby connected to the piston element 20 in such a way that it can be detached and contains a limit stop 41 on its end region 40 that is opposite from the piston element 20. The limit stop 41 serves thereby for the limiting of the mobility of the positive surge plate 37 with respect to the grooved stud 39. The positive surge plate 37 is thereby, according to the installation position with vertical orientation, displaced in the vertical direction. The displacement of the positive surge plate 37 thereby takes place preferably perpendicular to the valve seat 57. The positive surge plate 37 is assigned a seat on the housing 18 that, in cooperation with the positive surge plate 37, closes the inlet chamber 54. Between the positive surge plate 37 and the guidance element at least one throttle point 62 is provided that is preferably formed by a ring-shaped gap 48 by the choice of the clearance between the outer circumference of the guidance element and the inner circumference of the aperture 63. All elements are preferably implemented as cylinders so that the valve component 56, the guidance element, and the positive surge plate 37, as well as the housing 18, have a common symmetry axis.
The mode of operation of the valve device is in an implementation according to
Number | Date | Country | Kind |
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10 2004 057 375.1 | Nov 2004 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP05/12433 | 11/21/2005 | WO | 00 | 5/25/2007 |