This application is the US National Stage of International Application No. PCT/EP2017/050705 filed Jan. 13, 2017, and claims the benefit thereof. The International Application claims the benefit of European Application No. EP16151603 filed Jan. 15, 2016. All of the applications are incorporated by reference herein in their entirety.
The present invention relates to a combustor for a gas turbine.
In such a technical field, a combustor generally comprises a main combustion chamber and a pre-combustion chamber, upstream the main combustion chamber. The pre-combustion chamber comprises a swirler section having a swirler through which a main fuel stream is provided. In the swirler the main fuel is mixed to a non-combustible gas flow comprising an oxidant, for example air. The main fuel stream and the non-combustible gas flow are injected via the swirler into the pre-combustion chamber of the combustor in a generally tangential direction with respect to the centre axis of the combustor.
A pilot fuel is further injected in the pre-combustion chamber for controlling the combustor flame in which the main fuel in burned. The pilot fuel is typically injected by a pilot burner, generally according a direction parallel to the centre axis of the combustor.
The pilot fuel is injected from the pilot burner into the pre-combustion chamber through a plurality of pilot fuel injectors, typically arranged on the pilot burner surface, i.e. the surface separating the pilot burner from the pre-combustion chamber. The main fuel and the pilot fuel may be liquid or gaseous fuel.
The combustion of the pilot fuel is achieved through an oxidant, for example air, first being mixed together with the fuel in the pilot burner.
In known solution, the injected pilot fuel generates a diffusion flame inside the pre-combustion chamber, close to pilot burner surface. This has the main drawback of increasing the local temperature at the pilot burner surface, with the consequence of reducing the life cycle of the pilot burner.
Many solutions have been proposed to the above technical problems. Some of them may involve modifications of the geometry of the injectors, for example of their orientation with respect to the centre axis of the pre-combustion chamber. Other may involve modifications of the geometry of the pre-combustion chamber or of pilot burner surface in order to increase turbulence inside the pre-combustion chamber, thus aiming to better fuel distribution in the mixture of the gas inside the pre-combustion chamber.
U.S. Pat. No. 5,274,995A discloses a combustor dome assembly having a venturi and an auxiliary wall concentric with the venturi to provide an annular passage for channeling or directing a high velocity air jet from a swirler to a combustion chamber associated with a downstream end of the venturi, thereby facilitating the atomization of a film of water flowing along an inner surface of the venturi and out of the downstream end.
GB2432655A discloses combustion apparatus comprises a device mixing fuel with an oxidant, a combustion chamber, a pre-chamber located between the combustion chamber and the device, and a means to supply a gas to the pre-chamber so as to prevent a combustion flame from the combustion chamber attaching itself to an interior surface of the pre-chamber by forming a continuous film of gas over the interior surface.
GB2332509A discloses a fuel/air mixing arrangement for a combustion apparatus e.g. a gas turbine comprises a first swirler means in which air and fuel are mixed to form a fuel/air mixture, a first conduit means to supply a first proportion of said mixture to said combustion apparatus and a second swirler means arranged to receive a second proportion of said mixture and a second conduit means to supply said second proportion from said second swirler means to said combustion apparatus.
GB2444737A discloses a burner for a gas turbine comprises a swirler for providing a swirling mix of air and fuel to a combustion chamber. Swirler comprises a plurality of vanes having a plurality of slots each having an inlet and an outlet and through which air travels. Fuel is supplied to the slots to create the swirling air/fuel mix. A fuel placement device is arranged to deposit fuel in a region of high shear that is created by a low pressure region by the swirler. Fuel placement device may be a prefilming device partitioning airflow into first and second flows and is curved. Fuel to the slots may be a secondary main gas via holes in one side of the vanes and fuel from the fuel placement device may be liquid via holes located in the device and in every other slot.
It is therefore still desirable to provide a new design of the combustor above described, in particular involving the position of the pilot fuel injectors, for limiting temperatures at the pilot burner surface, at the same time without compromising the overall efficiency of the combustor. Inside the combustor, avoiding areas with high temperature has also the positive effect in reducing overall nitrogen oxides (NOx) emissions.
It may be an objective of the present invention to provide a combustor solving the above described inconveniences experimented in known combustors.
It may be a further objective of the present invention to provide a combustor with a proper fuel distribution in the mixture of the gas inside the pre-combustion chamber, in order to avoid areas with non-desirable high temperature.
This object is solved by a combustor for a gas turbine according to the independent claim. The dependent claims describe advantageous developments and modifications of the invention.
According to an aspect of the present invention, a combustor for a gas turbine is presented. The combustor comprises: a burner plenum inside which an oxidant gas flows, a pre-combustion chamber having a peripheral wall around a centre axis of the pre-combustion chamber, the peripheral wall comprising an inner panel and an outer panel distanced from the inner panel in such a way that a passage is provided between the inner and the outer panels, a swirler which is connected to the pre-combustion chamber for providing pre-combustion chamber with a mixture of the oxidant gas and of a fuel, the swirler being arranged around the pre-combustion chamber in a circumferential direction with respect to a the centre axis, at least a pilot fuel injector for injecting a flow of pilot fuel into the combustor, The burner plenum is connected to the swirler and to the peripheral wall in such a way that a first portion of the oxidant gas from burner plenum is channelled to the swirler and a second portion of the oxidant gas is channelled to the passage. The pilot fuel injector is connected to the passage for injecting the flow of pilot fuel at an axial end of the passage.
The combustor may be an annular-type or a can-type combustor. The combustion chamber may have a cylindrical or oval shape. The combustion chamber may comprise a main combustion chamber and a pre-combustion chamber with a swirler section. The centre axis of the pre-combustion chamber may be a symmetry line of the pre-combustion chamber. At the swirler section, the swirler is mounted to the pre-combustion chamber and surrounds the pre-combustion chamber centre axis.
Advantageously, this allows the pilot gas injection to be assisted by a flow of swirling air producing a marginally higher air/fuel ratio in the diffusion flame compared to known pilot gas injection systems. This, thanks to the turbulence of the swirling air, enhances the reduction in emissions of NOx and provides a more stable combustion at wide load range.
According to possible embodiments, the second portion of flow of oxidant gas flowing in the passage along the pre-combustion peripheral wall may be comprised between 10% to 50% of the total flow of oxidant gas coming from the plenum towards the swirler and the passage. More particularly, such a portion may be the 30% of the total flow of oxidant gas to the swirler and to the passage.
Further, injecting the flow of pilot fuel at the axial end of the passage between the inner panel and the outer panel of the pre-combustion chamber wall moves the heat release from the pilot burner face towards more inner areas of the combustor.
As a result, temperature at the pilot burner surface is reduced, up to more acceptable values, which increases life of the pilot burner.
Advantageously, the diffusion flames from the pilot fuel injector are moved away from the pilot burner face towards more inner areas of the combustor. Consequently the premixed flames of the main fuel streamlines from the swirler are located more inside the pre-combustion chamber, again with the positive effect of moving flames and high temperature fluid zones away from the pilot burner face.
According to possible embodiments of the present invention, the combustor comprises a plurality of injectors, regularly distributed around the centre axis, for regularly distributing around the centre axis the diffusion flames from the pilot fuel and the main fuel streamlines from the swirler. In particular, the number of injectors may be between 9 and 12. More in particular, odd number of injectors is advantageous for suppressing the combustion dynamics from premixed flame in the region of the injectors.
According to possible embodiments of the present invention, the plurality of injectors is connected to a respective plurality of manifolds, the manifolds being connected to a common annular passage connecting the manifolds with a common source of pilot fuel.
Advantageously, through the common annular passage, concentric with the centre axis of the pre-combustion chamber, the pilot fuel is distributed uniformly to the pluralities of manifold and injectors.
The aspects defined above and further aspects of the present invention are apparent from the examples of embodiment to be described hereinafter and are explained with reference to the examples of embodiment. The invention will be described in more detail hereinafter with reference to examples of embodiment but to which the invention is not limited.
The illustrations in the drawings are schematic. It is noted that in different figures, similar or identical elements are provided with the same reference signs.
In operation of the gas turbine engine 10, an oxidant gas 24, for example air, which is taken in through the air inlet 12 is compressed by the compressor section 14 and delivered to the combustion section or burner section 16.
The burner section 16 comprises a burner plenum 26, one or more combustion chambers 28, each having a respective upstream pre-combustion chamber 101. The burner section 16 further comprises at least one pilot burner 30 and a swirler section 31 fixed to each pre-combustion chamber 101. The pre-combustion chambers 101, the combustion chambers 28, the pilot burners 30 and the swirler section 31 are located inside the burner plenum 26. The compressed air passing through the compressor 14 enters a diffuser 32 and is discharged from the diffuser 32 into the burner plenum 26. A portion of the air coming from the burner plenum 26 is mixed with a gaseous or liquid pilot fuel. The air/fuel mixture is then burned and the combustion gas 34 or working gas from the combustion is channelled through the combustion chamber 28 to the turbine section 18 via a transition duct 17.
A main flow of air/fuel mixture is inserted in the pre-combustion chamber 101 through the swirler section 31, as better detailed in a following section of the present text. The main fuel burns when mixing with the hot gasses in the pre-combustion chamber 101 and in the main combustor chamber 28.
This exemplary gas turbine engine 10 has a cannular combustor section arrangement, which is constituted by an annular array of combustor cans 19 each having a pilot burner 30 and a combustion chamber 28, the transition duct 17 having a generally circular inlet that interfaces with the combustor chamber 28 and an outlet in the form of an annular segment.
An annular array of transition duct outlets form an annulus for channelling the combustion gases to the turbine 18.
The turbine section 18 comprises a number of blade carrying discs 36 attached to the shaft 22. In the present example, two discs 36 each carry an annular array of turbine blades 38. However, the number of blade carrying discs could be different, i.e. only one disc or more than two discs. In addition, guiding vanes 40, which are fixed to a stator 42 of the gas turbine engine 10, are disposed between the stages of annular arrays of turbine blades 38. Between the exit of the combustion chamber 28 and the leading turbine blades 38 inlet guiding vanes 44 are provided and turn the flow of working gas onto the turbine blades 38.
The combustion gas from the combustion chamber 28 enters the turbine section 18 and drives the turbine blades 38 which in turn rotate the shaft 22. The guiding vanes 40, 44 serve to optimise the angle of the combustion or working gas on the turbine blades 38.
The turbine section 18 drives the compressor section 14. The compressor section 14 comprises an axial series of vane stages 46 and rotor blade stages 48. The rotor blade stages 48 comprise a rotor disc supporting an annular array of blades. The compressor section 14 also comprises a casing 50 that surrounds the rotor stages and supports the vane stages 48. The guide vane stages include an annular array of radially extending vanes that are mounted to the casing 50. The vanes are provided to present gas flow at an optimal angle for the blades at a given engine operational point. Some of the guide vane stages have variable vanes, where the angle of the vanes, about their own longitudinal axis, can be adjusted for angle according to air flow characteristics that can occur at different engine operations conditions.
The casing 50 defines a radially outer surface 52 of the passage 56 of the compressor 14. A radially inner surface 54 of the passage 56 is at least partly defined by a rotor drum 53 of the rotor which is partly defined by the annular array of blades 48.
The present invention is described with reference to the above exemplary turbine engine having a single shaft or spool connecting a single, multi-stage compressor and a single, one or more stage turbine. However, it should be appreciated that the present invention is equally applicable to two or three shaft engines and which can be used for industrial, aero or marine applications.
The terms upstream and downstream refer to the flow direction of the airflow and/or working gas flow through the engine unless otherwise stated. When not differently specified, the terms axial, radial and circumferential are made with reference to an axis 35 of the combustor.
The pre-combustion chamber 101, the swirler 103 and the combustion chamber 28 are all axially symmetric around the centre axis 35. With respect to the centre axis 35, the pre-combustion chamber 101 has a smaller diameter than the combustion chamber 28. The pre-combustion chamber 101 and the combustion chamber 28 are adjacent to one another along the centre axis 35 and in fluid communication with one another. Downstream of the pre-combustion chamber 101 the combustion chamber 28 extends up to the transition duct 17. The combustion chamber 28 is conventional and therefore not described in further detail.
The swirler 103 is mounted on a peripheral wall 115 of the pre-combustion chamber 101, in such a way that the swirler 103 surrounds the pre-combustion chamber 101 in a circumferential direction with respect to the centre axis 35. The swirler receives a first flow F1 of the oxidant gas from the burner plenum 26 and mixes it with a fuel before injecting it into the pre-combustion chamber 101. The swirler 103 comprises a bottom surface 104 which is orthogonal to the centre axis 35 and which forms a part of a slot 201 (see
The swirler 103 further comprises a cylindrical peripheral surface 119 having axis coincident with the combustor centre axis 35,
With reference to
Each slot 201 comprises a base fuel injector 107 which is arranged to the bottom surface 104 such that an air/fuel mixture is injectable into the slot 201 according to a main fuel injection direction which is orthogonal or inclined with respect to the bottom surface 104.
Additionally, further side fuel injectors 202 may be provided for some of the slots 201 or for all of the slots 201 on the cylindrical peripheral surface 119 of the swirler 103.
In the embodiment of the attached figures two side fuel injectors 202 are provided for each of the slots 201.
The side fuel injectors 202 inject further fuel. The further fuel may be mixed inside the slots 201 with the fuel which is injected by the base fuel injector 107 and with the oxidant. Side fuel injectors 202 are in the form of holes, injecting further gaseous fuel.
According to other embodiments of the present invention, atomizers or nozzles for liquid fuel injection are provided in the same slots 201, close to the trailing edges of the swirler vanes 203.
Upstream to the swirler 103 and to the pre-combustion chamber 101, the combustor 100 further comprises the pilot burner 30, which comprises a burner face 111. In particular, the burner face 111 is aligned or substantially parallel to the bottom surface 104.
The pilot burner 30 comprises a pilot liquid fuel injector 135 which are arranged to the burner face 111 for injecting pilot liquid fuel into the pre-combustion chamber 101. The pilot liquid fuel injectors 135 are oriented substantially coaxial with the centre axis 35.
With reference to
The burner plenum 26 is connected to the peripheral wall 115 in such a way that a second portion F2 of the oxidant gas is channelled to the passage 60. According to possible embodiments of the present invention, the second portion F2 of flow of oxidant gas in the passage 60 is between 10% to 50% of the total flow F of oxidant gas from burner plenum 26 towards the swirler 103 and the passage 60 (being F therefore the sum of F1 and F2). According to a specific embodiment of the present invention, the second portion F2 may be the 30% of the total flow F.
The combustor 100 comprises a plurality of injectors 112 regularly distributed around the centre axis 35, for injecting a flow of pilot fuel into the combustor 100. The pilot fuel injector 112 is connected to the passage 60 for injecting the flow of pilot fuel at an axial end 101a of the passage 60.
In the embodiment of the attached
According to other embodiments of the present invention, the number of the injectors 112 is different, in particular ten, or eleven or twelve injectors 112 regularly distributed around the centre axis Y may be provided. An odd number of injectors (nine or eleven) are advantageous for suppressing any combustion dynamics from the main premixed flames.
The plurality of injectors 112 are connected to a respective plurality of manifolds 122. The manifolds 122 are connected to a common annular passage 126, concentric with the centre axis 35, connecting the manifolds 122 with a common source 128 of pilot fuel, radially oriented with respect to the centre axis 35.
In a summary of the present combustor the swirler arrangement 140, the pre-chamber 101 and the combustion chamber 28 are arranged about the centre axis 35 and are arranged in axial sequence. In use the compressed air or other oxidant gas F flows into the combustor 100 in a general direction from the swirler arrangement 140 towards the combustion chamber 28 in other words in a direction from left to right on the figures. The total flow into the combustion system, from the compressor, comprises the flow F and an amount of compressed air used for cooling. The cooling flow can be approximately 30% of the total flow.
The swirler arrangement 140 comprises the swirler 103 and the main fuel injector 107. The swirler 103, which is a radial swirler in this example has an annular array of vanes 203 defining an annular array of passages 201 each of which has an inlet 130 and an outlet 132. In use, the first portion F1 of the oxidant gas F flows through the outlet(s) 132 of the swirler 103 mixing with a main fuel flow from the main fuel injector(s) 107. The mixture of air (oxidant) and fuel passes into and through the pre-chamber 101, where further mixing occurs. The main air/fuel mixture is forced to swirl about the centre axis 35 by virtue of the tangentially angled vanes 203. The main air/fuel mixture passes into the combustion chamber 28 where it is combusted. Combustion can also take place in the pre-chamber.
The pre-chamber 101 comprises a generally annular peripheral wall 115. The peripheral wall 115 is a double wall construction and has the inner panel 61 and the outer panel 62 that form the passage 60 therebetween. The passage 60 has an inlet 134 and an outlet 136.
The pilot fuel injector 112 and more specifically a nozzle 112N of the fuel injector 112 is located between the inner panel 61 and the outer panel 62 to inject a flow of pilot fuel into the combustion chamber 28. The second portion F2 of the oxidant gas F is channelled through the passage 60 and mixes with the pilot fuel flow from the pilot fuel injector's nozzle 112N.
The combustor arrangement 100 is advantageous because the pilot fuel injection, in this example gaseous fuel, is directly into the main combustion chamber 28 where the pilot flame heat release takes place. This new location of the pilot flame is away from the burner surface 111. In addition, the pilot flame has marginally higher air to fuel ratio compared to conventional pilot flames. This will enhance stable combustion at wide load ranges.
In an embodiment shown in
The main fuel is collected by the oxidant gas flow and forced along the vane passages 201 of the swirler. The inlet 134 is located in the vane passage 201 and in a surface opposite or facing the burner surface 111. The inlet 134 is at a radially innermost location of the vane passage 201. At this location and also further radially outward, the main fuel will not have penetrated fully across the flow of gas in the passages 201 and therefore no main fuel will pass into the inlet 134.
One inlet 134 is located in each passage 201 between circumferentially adjacent vanes 203, although it is possible for inlets 134 to be located in alternate passages 201 for example. The array of inlets 134 feed into the annular passage 60.
In an alternative embodiment shown in
In this embodiment the inlet 134 can be either an array of discrete inlets leading to the annular passage 60 or the inlet 134 may be an annular or a number of circumferential segments feeding into the annular passage 60. Furthermore, the passage 60 may be divided into an array of circumferential segments.
For each embodiment shown in
The pre-chamber 115 has an axial length L and the pilot nozzle 112N of the fuel injector 112 is located at the downstream end 101a of the pre-chamber. However, the nozzle may be within 50% of L or more advantageously 10% of L from the downstream end 101a of the pre-chamber 115. Therefore, the nozzle 112N can be recessed into the passage 60 from the end 101a. Alternatively, the nozzle 112N can protrude or project from the end 101a. In both cases the oxidant gas flow F2 is arranged to impinge the pilot fuel flow and mix with the pilot fuel flow from the nozzle.
The pilot fuel and/or mixture of pilot fuel and the second portion F2 of oxidant gas is injected directly into the combustion chamber 28. That is to say this pilot fuel, typically a gas, is not injected into the pre-chamber 101. This direct injection in to the main combustion chamber 28 prevents the pilot flame forming in the pre-chamber 101 and heating the burner surface 111. The pilot flame is created solely in main combustion chamber 28 and provides a more stable flame with reduced emissions.
In
In addition, the pilot fuel and/or mixture of pilot fuel and the second portion F2 of oxidant gas is injected at a tangential angle of up to 45° into the combustion chamber 28. The tangential angle can be thought of as being into or out of the plane of the section shown in
The main fuel injector 107 has a nozzle 107N that is located radially outward of the swirler 103 as shown in
The pre-chamber 101 has a generally cylindrical shape having parallel wall or walls 115. As shown the pre-chamber 101 has a slight projection in surface into the main flow or restriction 63 which reduces the cross-sectional area and helps to control the position of the flame away from the burner surface 111. In other embodiments it is possible that the pre-chamber 101 has a shape that is at least partly divergent or convergent or any combination of parallel, divergent or convergent. These various shapes can promote control of where the flames are located within the combustor and depend on various factors such as fuel flows, fuel types, oxidant flows and geometry of other combustor components.
It should be noted that the term “comprising” does not exclude other elements or steps and “a” or “an” does not exclude a plurality. Also elements described in association with different embodiments may be combined. The term ‘between’ or ‘therebetween’ means that not only can something be situated anywhere from one extremity to the other, but it also means at or on those extremities. It should also be noted that reference signs in the claims should not be construed as limiting the scope of the claims.
Number | Date | Country | Kind |
---|---|---|---|
16151603 | Jan 2016 | EP | regional |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2017/050705 | 1/13/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/121872 | 7/20/2017 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5016443 | Shimizu | May 1991 | A |
5072581 | Harshman | Dec 1991 | A |
5274995 | Homer | Jan 1994 | A |
5319935 | Toon | Jun 1994 | A |
5408825 | Foss | Apr 1995 | A |
5515680 | Fujimura | May 1996 | A |
5590529 | Joshi | Jan 1997 | A |
5647215 | Sharifi | Jul 1997 | A |
5657632 | Foss | Aug 1997 | A |
5794449 | Razdan et al. | Aug 1998 | A |
5899075 | Dean | May 1999 | A |
5983642 | Parker | Nov 1999 | A |
6161387 | Green | Dec 2000 | A |
6209325 | Alkabie | Apr 2001 | B1 |
6363726 | Durbin | Apr 2002 | B1 |
6367262 | Mongia | Apr 2002 | B1 |
6412282 | Willis | Jul 2002 | B1 |
8596074 | Nilsson | Dec 2013 | B2 |
20020020173 | Varney | Feb 2002 | A1 |
20020192615 | Moriya | Dec 2002 | A1 |
20040068973 | Wakabayashi | Apr 2004 | A1 |
20060162337 | Stuttaford | Jul 2006 | A1 |
20070033947 | Rocca | Feb 2007 | A1 |
20080236165 | Baudoin | Oct 2008 | A1 |
20090117502 | Wilbraham | May 2009 | A1 |
20090212501 | Glahn | Aug 2009 | A1 |
20120167544 | Toronto | Jul 2012 | A1 |
20120304649 | Matsuyama | Dec 2012 | A1 |
20140144143 | Sanderson | May 2014 | A1 |
20150082797 | Matsuyama | Mar 2015 | A1 |
Number | Date | Country |
---|---|---|
0797051 | Sep 1997 | EP |
0810405 | Dec 1997 | EP |
1087178 | Mar 2001 | EP |
1389713 | Feb 2004 | EP |
2332509 | Jun 1999 | GB |
2432655 | May 2007 | GB |
2444737 | Jun 2008 | GB |
WO-2008133695 | Nov 2008 | WO |
Entry |
---|
International Search Report dated Apr. 28, 2017, for PCT/EP2017/050705. |
Number | Date | Country | |
---|---|---|---|
20190024901 A1 | Jan 2019 | US |