The present invention relates to a combustor of a gas turbine, in particular, to a combustor having a structure for reducing deflection and turbulence of airflow flowing inside the combustor.
Regarding measures to reduce the amount of NOx from a gas turbine combustor, it is important to control fuel distribution so as not to generate a locally high fuel concentration, and it is necessary to make the fuel concentration uniform. In order to do so, it is important to increase and uniformize the amount of main air through which the majority of fuel passes.
Previously, a combustor in which the main airflow from a combustor casing is turned by 180 degrees and guided into a main premixing nozzle has been disclosed (for example, see Patent Literature 1). In such a combustor, in order to eliminate uneven flow deflection accompanied by, for example, flow separation, uniform flow and concentration in the combustion region are achieved by disposing a baffle plate at the inlet, changing the number of turning vanes at the turning position to two, or making the distance from the fuel mixing position to the 180-degree turning position sufficiently long for rectifying the flow.
{PTL 1} Japanese Unexamined Patent Application, Publication No. 2007-232348
However, in the existing structures, the increase in length of a combustor causes increases in weight and cost, and also the complicated turning portion is not ideal for reducing the size of the combustor. On the other hand, shortening the distance from the turning portion to the fuel mixing position causes a problem in that NOx generation is increased along with an increase in deflection of the air distribution, in a trade-off relationship.
The present invention has been made in view of the above circumstances, and the object thereof is to provide a combustor that is made compact and achieves NOx reduction.
An aspect of the present invention relates to a combustor including a pilot nozzle disposed along the central axis of the combustor and performing diffusion combustion, a plurality of main nozzles disposed on the outer peripheral side of the pilot nozzle at intervals in the circumferential direction and performing premixed combustion, a single inner cylinder surrounding the pilot nozzle and the main nozzles, and an outer cylinder approximately coaxially surrounding the outer side of the inner cylinder to form a compressed air passage between the inner peripheral surface thereof and the outer peripheral surface of the inner cylinder and turning the flow direction of compressed air flowing in the compressed air passage in approximately the opposite direction at the end of the inner cylinder to introduce the compressed air into the pilot nozzle, wherein the compressed air passage is provided with a flow rate controller that makes the flow rate on the combustor inner peripheral side of the passage larger than that on the outer peripheral side of the passage.
When the holes provided in a baffle plate are uniform, the flow does not have a distribution in the radial direction of the combustor. In such a state, when the flow direction is turned in approximately the opposite direction, a low-speed region is formed at the inner side on the downstream side of the passage turnaround position due to, for example, separation. Consequently, in a structure in which the length of the combustor is short, the flow rectifying distance is shortened to show a tendency of reducing the flow rate on the inner peripheral side.
According to the aspect, the flow rate in the radial direction can be made uniform by the flow rate controller. By doing so, a flow rate distribution in the radial direction is provided, and uniformity of the main airflow rate in the radial direction in the downstream region is achieved.
In the above-mentioned aspect, the compressed air passage may be provided with a baffle plate functioning as the flow rate controller by blocking the passage, and the baffle plate may be provided with a plurality of holes communicating between the upstream side and the downstream side of the baffle plate in the passage, wherein the diameter of the holes provided on the inner peripheral side may be larger than the diameter of the holes provided on the outer peripheral side.
By thus arranging large holes and small holes in a mixed state in the baffle plate, nonuniformity in flow rate is locally generated, increasing turbulence on the downstream side of the large holes. As a result, momentum exchange is activated, and the tendency for separation at the passage turnaround is also prevented. In particular, by using a structure in which the diameter of the holes provided on the inner peripheral side of the combustor is larger than that of the holes provided on the outer peripheral side of the combustor, the flow rate in the radial direction can be made uniform.
In the above-described aspect, the baffle plate may be disposed at a position, on the upstream side of the center of the position at which the passage is turned in approximately the opposite direction, with a distance from the center not longer than 15 times the diameter of the holes provided on the inner peripheral side.
When B stands for the diameter of the holes on the inner peripheral side, the distance that maintains the core portion of a jet stream passing through the baffle plate, that is, the region in which the flow rate of the jet stream is not decreased by the influence of fresh air, is about 6 B from the baffle plate to the downstream side in a two-dimensional jet stream, and about 10 B from the baffle plate to the downstream side in a three-dimensional jet stream. Accordingly, by disposing the baffle plate at a position, on the upstream side of the center of the position at which the passage is turned in approximately the opposite direction, with a distance from the center not longer than 15 times the diameter of the holes provided on the inner peripheral side, the Coanda effect of the jet stream can be expected, and the tendency for separation on the downstream side of the passage turnaround position can be prevented.
In the above-mentioned aspect, the end of the inner cylinder may be provided with an expanding portion gradually expanding outward in the radial direction toward the downstream end of the passage, and the holes on the inner peripheral side may be disposed farther on the inner side in the radial direction than the edge of the expanding portion on the outer side in the radial direction.
By providing the inner-periphery holes farther toward the inner side in the radial direction than the edge of the expanding portion on the outer side in the radial direction, the jet streams from the holes on the inner peripheral side are deflected toward the expanding portion, and their contact area with the inner cylinder can be increased. By doing so, the Coanda effect of the jet stream is improved, and the tendency for separation on the downstream side of the passage turnaround position can be prevented.
In the above-mentioned aspect, the diameter of the holes on the inner peripheral side may be formed so as not to be smaller than an expansion height of the expanding portion.
By forming the diameter of the holes on the inner peripheral side so as not to be smaller than the expansion height of the expanding portion, the jet streams from the holes on the inner peripheral side are deflected toward the expanding portion, and their contact area with the inner cylinder can be increased. By doing so, the Coanda effect of the jet stream is improved, and the tendency for separation on the downstream side of the passage turnaround position can be prevented.
In the above-mentioned aspect, the distance between the centers of adjacent holes on the inner peripheral side may be not smaller than 1.5 times the diameter of the holes on the inner peripheral side.
When B stands for the diameter of the holes on the inner peripheral side, by regulating the distance between the centers of adjacent holes on the inner peripheral side to 1.5 B or more, the interference between the jet streams from adjacent holes is reduced, the Coanda effect of the jet streams can be maintained, and the tendency for separation on the downstream side of the passage turnaround position can be prevented. In addition, the jet stream generates a strong shearing force, which makes it possible to make the flow rate in the radial direction uniform.
In the above-mentioned aspect, the compressed air passage may be provided with a baffle plate functioning as the flow rate controller by blocking the passage, and the baffle plate may be provided, on the inner peripheral side, with a slit communicating between the upstream side and the downstream side of the baffle plate.
By providing a slit in the baffle plate that generates velocity defect, the flow rate is increased, and the flow rate in the radial direction can be made uniform. In addition, nonuniformity in flow rate is locally generated by this slit, increasing turbulence on the downstream side. As a result, momentum exchange is activated, and the tendency for separation on the downstream side of the passage turnaround position is also prevented.
A support rib for supporting the inner cylinder to the outer cylinder may be provided, and the baffle plate may be provided with a slit in the vicinity of the support rib to communicate between the upstream side and the downstream side of the baffle plate. In particular, the slit may be provided not only on the inner peripheral side of the baffle plate but also on the outer peripheral side or on the left and right sides of the support rib. Specific positions of the slits may be appropriately set according to the flow of compressed air.
In the above-mentioned aspect, the compressed air passage may be provided with a top hat nozzle at a position where the passage is turned in approximately the opposite direction.
More specifically, the mounting angle, i.e., the turning angle, of the top hat nozzle is 0 degree or more and less than 90 degrees, from the direction perpendicular to the passage direction of the main airflow toward the downstream side of the main airflow. In known technologies, a low-speed region is formed on the downstream side of the passage turnaround position due to, for example, separation. Consequently, in a structure in which the length of the combustor is short, the flow rectifying distance is shortened, showing a tendency of reducing flow rate on the inner peripheral side. However, in the present structure, the compressed air is mixed by the top hat nozzle disposed at the passage turnaround position to prevent separation of the flow. That is, momentum exchange is activated by eddies generated downstream of the top hat nozzle, and this has an effect of preventing generation of a separation region on the inner peripheral side when the passage is turned in the opposite direction.
In the above-mentioned aspect, the compressed air passage may be provided with a turning vane facing the edge of the inner cylinder to guide fluid in the passage that turns in the opposite direction, and the turning vane may be provided, on the back side thereof, with a stirrer for stirring the flow of the fluid.
The turning vane, as its function, reduces a loss in pressure by bending the fluid without causing separation. Such a fine flow is ideal, but since the generation of turbulence is small, the capability for mixing fuel is small. Therefore, in known combustors, the fuel concentration tends to be locally high on the downstream side of the fuel mixing position, and the NOx concentration is increased in some cases. In particular, it is believed that since the flow at the back side of the turning vane gently curves without causing separation, the turbulence on the back side of the turning vane is smaller than that on the front side, and the fuel mixing capability on the downstream side of the turning vane is weak. However, in the present structure, since the stirrer is disposed on the back side of the turning vane, the mixing of fuel on the downstream side is enhanced to make the fuel concentration uniform.
In the above-mentioned aspect, the turning vane may be provided with a slit communicating between the back side and the front side of the turning vane at the end on the downstream side thereof.
Since the flow on the front side of the turning vane tends to be directed toward the outer peripheral side due to the centrifugal force, a flow directed toward the outer peripheral side from the inner peripheral side of the turning vane is generated by providing the slit. As a result, the mixing on the back side of the turning vane is accelerated to make the fuel concentration uniform.
According to the present invention, NOx reduction can be achieved while reducing the length in the axial direction of a combustor by preventing the separation of compressed air and making the fuel concentration uniform.
Next, embodiments of the present invention will be described with reference to the drawings.
First, a combustor according to a first embodiment will be described using
Furthermore, the combustor shown in
The inner cylinder 2a and the outer cylinder 2c form a compressed air passage 6 therebetween. The inner cylinder 2a has a 180-degree turning portion (expanding portion) 8 that turns the passage direction of the compressed air passage 6 in approximately the opposite direction so that the compressed air passage 6 turns to the inner side of the inner cylinder 2a at the end of the inner cylinder 2a. The outer wall of the 180-degree turning portion 8 in the radial direction expands outward in the radial direction, and the portion corresponding to the edge of the inner cylinder 2a, as shown in
By constructing the 180-degree turning portion 8 in this way, the outer wall of the 180-degree turning portion 8 is configured so as to come close to the inner peripheral surface of the outer cylinder 2c toward the downstream side. Consequently, the cross-section of the compressed air passage formed between the inner peripheral surface of the outer cylinder 2c and the outer peripheral surface of the 180-degree turning portion 8 is gradually narrowed toward the downstream end. By doing so, the flow of the compressed air is narrowed, and the flow on the downstream side of the 180-degree turning portion 8 is made uniform in the circumferential direction of the combustor.
In addition, as shown in the cross-sectional view in
By constituting the back wall 2d in this way, the cross-sectional area defined by the inner wall of the arc-shaped portion of the back wall 2d and the outer wall of the semicircular portion 53c of the 180-degree turning portion 8 can be made constant and can be adjusted to the same area as the cross-sectional area defined by the inner wall of the outer cylinder 2c and the flat portion 53b of the 180-degree turning portion 8. By doing so, the compressed air flowing between the outer wall of the 180-degree turning portion 8 and the inner wall of the outer cylinder 2c can be smoothly guided toward the inner side of the 180-degree turning portion 8.
A baffle plate (flow rate controller) 51 is disposed inside the compressed air passage 6 in the vicinity of the inlet. The baffle plate 51 is a ring-like member covering the upstream side of the outer cylinder 2c inside the compressed air passage 6 and is a porous plate provided with a large number of holes that communicate between the upstream side and the downstream side of the baffle plate 51 in the compressed air passage 6. A plurality of ribs 52 for fixing the baffle plate 51 are disposed in the vicinity of the downstream side of the baffle plate 51 at equal intervals in the circumferential direction. The inner cylinder 2a is fixed to the inner side of the outer cylinder 2c by connecting these ribs 52 to the outer wall of the inner cylinder 2a and the inner wall of the outer cylinder 2c. As shown in the front view in
As shown in the cross-sectional view in
Furthermore, as shown in the cross-sectional view in
By providing the ribs 52 fixed to the outer cylinder 2c in a radial fashion in this way, the inner cylinder 2a can be pressed in the circumferential direction and fixed by the ribs 52. By doing so, the end on the downstream side of the main nozzle 22 can be supported by the main swirler 26 of the main burner 24 connected to the inner cylinder 2a. Consequently, the compressed air flowing in the inner cylinder 2a is made uniform by the structure composed of the back wall 2d and the 180-degree turning portion 8 described above and a turning vane 54 described below. Accordingly, since the lengths in the axial direction of the pilot nozzle 21 and the main nozzles 22 can be shortened, a pillar connected to the pilot nozzle 21 supporting the downstream sides of the main nozzles 22 is unnecessary. Furthermore, since the compressed air is made into a uniform flow, the resistance of the baffle plate 51 can be smaller than one in the related art, and a loss in pressure due to the baffle plate 51 can be prevented.
A ring-like turning vane 54 is disposed in the vicinity of the end on the upstream side of the inner cylinder 2a so as to cover the region between the main nozzles 22. The turning vane 54 is arranged inside the inner cylinder 2a in the vicinity of the 180-degree turning portion 8 and is formed of one plate inflected from the side farther toward the outer side than the main nozzles 22 in the radial direction up to the axial position of the main nozzles 22, from the upstream side toward the downstream side. In addition, the curvature of the turning vane 54 is adjusted so as to be comparable to that of the inner wall of the semicircular portion 53c of the 180-degree turning portion 8. Furthermore, this turning vane 54 is formed as an arc-shaped plate connected to the side face of the main nozzle 22. The compressed air turned by 180 degrees along the 180-degree turning portion 8 and the back wall 2d is guided to the pilot cone 23 and the main burner 24 by the thus-configured turning vane 54.
By constructing the back wall 2d, the 180-degree turning portion 8, and the turning vane 54 as described above, the compressed air flowing into the region between the outer cylinder 2c and the 180-degree turning portion 8 is rectified by the tapered portion 53a of the 180-degree turning portion 8 and is then turned by 180 degrees by the 180-degree turning portion 8. Subsequently, the air is rectified by the turning vane 54 and is guided to the pilot cone 23 and the main burner 24.
Next, the baffle plate 51 serving as a characteristic structure in this embodiment will be described. As shown in the front view viewed from the downstream side of the outer cylinder 2c in
In the baffle plate 51 according to this embodiment, the holes 55 having a large diameter are provided on the inner peripheral side to increase the flow rate on the inner peripheral side and make the flow rate uniform in the radial direction. That is, the baffle plate 51 of this embodiment functions as a flow rate controller.
In addition, by arranging large holes and small holes in a mixed fashion, nonuniformity in flow rate is locally generated, increasing turbulence on the downstream side of the large holes. As a result, momentum exchange is activated, and the tendency for separation at the 180-degree turning portion 8 is also prevented.
Thus, according to the combustor of this embodiment, a flow rate distribution in the radial direction is provided, and separation is prevented by accelerating turbulence. As a result, uniformity and miscibility of the main airflow rate in the radial direction in the downstream region of the 180-degree turning portion 8 (the upstream region of the main premixing nozzle) can be improved. By doing so, NOx can be reduced.
Furthermore, as shown in
The distance that maintains the core portion of a jet stream passing through the baffle plate 51, that is, the region in which the flow rate of the jet stream is not decreased by the influence of fresh air, is about 6 B from the baffle plate 51 to the downstream side in a two-dimensional jet stream, and about 10 B from the baffle plate 51 to the downstream side in a three-dimensional jet stream. Accordingly, by disposing the baffle plate 51 at a position, on the upstream side of the center of the position at which the compressed air passage 6 is turned in approximately the opposite direction, at the above-mentioned distance L, the Coanda effect of the jet stream can be expected, and the tendency for separation on the downstream side of the passage turnaround position can be prevented.
In addition, as shown in
By providing the inner-periphery holes 55 farther toward the inner side in the radial direction than the end of the flat portion 53b, the jet streams from the holes 55 on the inner peripheral side are deflected toward the 180-degree turning portion 8, and their contact area with the inner cylinder 2a can be increased. By doing so, the Coanda effect of the jet stream is improved, and the tendency for separation on the downstream side of the passage turnaround position can be prevented.
Furthermore, as shown in
By forming the diameter B of the holes 55 on the inner peripheral side so as not to be smaller than the expansion height H of the 180-degree turning portion 8, the jet streams from the holes 55 on the inner peripheral side are deflected toward the 180-degree turning portion 8, and their contact area with the inner cylinder 2a can be increased. By doing so, the Coanda effect of the jet stream is improved, and the tendency for separation on the downstream side of the passage turnaround position can be prevented.
Furthermore, as shown in
By regulating the distance C between the centers of adjacent holes 55 on the inner peripheral side to 1.5 B or more, that is, the gap between adjacent holes 55 on the inner peripheral side to 0.5 B or more, interference between the jet streams from the adjacent holes 55 is reduced, the Coanda effect of the jet streams can be maintained, and the tendency for separation on the downstream side of the passage turnaround position can be prevented. In addition, the jet stream generates a strong shearing force, which allows the flow rate in the radial direction to be made uniform.
Note that in the above-described embodiment, though the pore size on the inner peripheral side of the baffle plate 51 is larger than that on the outer peripheral side, instead of the inner peripheral side or together with the inner peripheral side, the pore size on the outer peripheral side may be large. Alternatively, pressure loss control may be performed by varying the thickness of the baffle plate 51.
Next, a second embodiment of the present invention will be described. Note that the overall configuration is similar to that of the first Embodiment and that the same configurations are designated with the same reference numerals and, descriptions thereof are omitted.
In this embodiment, by providing slits on the inner and outer peripheral sides of the baffle plate 152 and in the vicinity of the ribs 52 where velocity defects will occur, the flow rate is increased, solving the above-mentioned problems. In addition, nonuniformity in the flow rate is locally generated by these slits, increasing turbulence on the downstream side. As a result, momentum exchange is brought about, and the tendency for separation at the 180-degree turning portion 8 is also prevented.
Thus, according to the combustor of this embodiment, the slits are provided in the baffle plate 152 according to this embodiment, thus achieving elimination of velocity defects that occur in the vicinity of walls and supports in the baffle plate 152. As a result, uniformity of the main airflow rate and miscibility in the downstream region of the 180-degree turning portion 8 (the upstream region of the main premixing nozzle) can be improved.
Furthermore, in particular, the inner slit 154 may be provided only on the inner peripheral side of the baffle plate. The specific position where the slit is provided may be appropriately determined according to the flow of compressed air.
Next, a third embodiment of the present invention will be described. Note that the overall configuration is similar to that of the first Embodiment and that the same configurations are designated with the same reference numerals, and descriptions thereof are omitted.
As shown in
The inner peripheral portion of the 180-degree turning portion 8 partially has a circular shape in the cross section along the axis of the combustor, as shown in the drawing, and smoothly turns the direction of the passage by 180 degrees. In this embodiment, the top hat nozzle 160 is a cylinder with a diameter of 10 mm and is disposed along the radial direction of the circular shape of the semicircular portion 53c, and the gap 161 is formed between the end of the inner side (discharge side) of the top hat nozzle 160 and the turning inner peripheral portion.
The nozzle placement position needs to be farther on the upstream side than the separation point described below, and the mounting angle, i.e., the turning angle with respect to the 180-degree turning portion 8, is θ (0 degree or more and less than 90 degrees), from the direction perpendicular to the passage direction of the main airflow toward the downstream side of the main airflow. The size of the gap 161 is about 0.5 to 2.0 times the diameter Dp of the top hat nozzle.
In known technologies, the top hat nozzle has been disposed at the intermediate region between the baffle plate and the 180-degree turning portion 8. In known technologies, the flow that has turned at the 180-degree turning portion 8, as shown by reference numeral 100 in
In this embodiment, separation of the flow is prevented through the mixing effect by the top hat nozzle 160. That is, momentum exchange is activated by eddies generated downstream of the top hat nozzle 160, and this has an effect of preventing generation of a separation region at the turning inner peripheral portion of the 180-degree turning portion 8 where the direction changes considerably. Furthermore, by appropriately maintaining the gap 161 between the top hat nozzle 160 and the turning inner peripheral portion within the above-mentioned range, the turbulence from the gap more effectively prevents a separation region from occurring downstream of the turning inner peripheral portion. In addition, by disposing the top hat nozzle 160 in the middle of the 180-degree turning portion 8, the distance between the baffle plate and the 180-degree turning portion 8 can be shortened, and the combustor can be reduced in size by unifying the functions of the top hat nozzle 160 and the 180-degree turning portion 8.
Next, a fourth embodiment of the present invention will be described. Note that the overall configuration is similar to that of the first Embodiment and that the same configurations are designated with the same reference numerals, and descriptions thereof are omitted.
As shown in
The turning vane 54 functions to reduce a loss in pressure by bending the fluid without causing separation. Such a fine flow is ideal, but since the generation of turbulence is small, the capability that mixes the fuel is small. Therefore, in known combustors, the fuel concentration tends to be locally high on the downstream side of the fuel mixing position, and the NOx concentration is increased in some cases. In particular, it is believed that since the flow at the back side of the turning vane 54 gently curves without causing separation, the turbulence is smaller than that on the front side of the turning vane 54, and the fuel mixing capability on the downstream side thereof is weak.
However, in this embodiment, by disposing the pin-shaped stirrers 170 on the back side of the turning vane 54, the mixing of fuel on the downstream side is enhanced, making the fuel concentration uniform. As a result, NOx reduction can be achieved.
Next, a fifth embodiment of the present invention will be described. Note that the overall configuration is similar to that of the first Embodiment and that the same configurations are designated with the same reference numerals, and descriptions thereof are omitted.
In this embodiment, as in the fourth embodiment, fuel mixing of the flow at the back side of a turning vane is enhanced by increasing turbulence at the back side of the turning vane.
That is, as shown in
Since the flow at the front side of the turning vane 171 tends to be directed toward the outer peripheral side due to the centrifugal force, by providing the notches 172, a flow directed toward the outer peripheral side from the inner peripheral side of the turning vane is generated. As a result, like the flows shown by arrows in
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2009/064298 | 8/13/2009 | WO | 00 | 10/27/2011 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2011/018853 | 2/17/2011 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
3792582 | Markowski | Feb 1974 | A |
3952501 | Saintsbury | Apr 1976 | A |
6253538 | Sampath et al. | Jul 2001 | B1 |
6634175 | Kawata et al. | Oct 2003 | B1 |
7815419 | Teraoka et al. | Oct 2010 | B2 |
8234872 | Berry | Aug 2012 | B2 |
20070199324 | Tanimura et al. | Aug 2007 | A1 |
20070199325 | Tanimura et al. | Aug 2007 | A1 |
20070199327 | Tanimura et al. | Aug 2007 | A1 |
Number | Date | Country |
---|---|---|
1464959 | Dec 2003 | CN |
101050867 | Oct 2007 | CN |
101055093 | Oct 2007 | CN |
101069042 | Nov 2007 | CN |
10 2007 009 285 | Aug 2007 | DE |
1 103 767 | May 2001 | EP |
1936468 | Jun 2008 | EP |
1060026 | Feb 1967 | GB |
1385903 | Mar 1975 | GB |
59-124864 | Aug 1984 | JP |
7-198143 | Aug 1995 | JP |
09184629 | Jul 1997 | JP |
2000-346361 | Dec 2000 | JP |
2007-232348 | Sep 2007 | JP |
Entry |
---|
Chinese Office Action dated Aug. 21, 2013, in corresponding Chinese Application No. 200980159275.7 w/English Translation. (16 pages). |
International Search Report of PCT/JP2009/064298, dated Nov. 10, 2009. |
Korean Notification of Grant of Invention dated Aug. 29, 2013, issued in corresponding Korean Patent Application No. 10-2011-7026370 (3 pages). A Concise English-Language explanation of relevance is attached. |
A Decision to Grant a Patent dated May 6, 2014, issued in corresponding Chinese Patent Application No. 200980159275.7 (2 pages). |
Extended European Search Report dated Jul. 24, 2014, issued in corresponding European Patent Application No. 09848272.2 (6 pages). |
A Decision to Grant a Patent dated Apr. 29, 2016, issued in corresponding European Patent Application No. 09848272.2. |
Number | Date | Country | |
---|---|---|---|
20120045725 A1 | Feb 2012 | US |