The present invention relates to compact assemblies for cryogenic liquefied gas in a two phase Turbine Expander and more particularly to a hydraulic turbine expander for a cryogenic, liquefied Natural Gas, LNG, for processing the gas in two phases, liquid and vapor phases.
The subject matter of the aforementioned Provisional Application is expanded by the Applicant's publication entitled “Compact Liquefied Gas Expander Technological Advances”.
This publication by the Applicant, Joel V. Madison, was made publicly available by Mr. Madison's presentation at the Sixth World LNG Summit in Rome, Italy on Nov. 30, 2005. The entire Madison publication is incorporated herein, in its entirety, by references.
Liquefied Natural Gas, LNG, turbine expanders are now an important part of every new LNG liquefaction plant. The turbine expanders are applied in single phase duties to enhance the performances of the LNG liquefiers. A brief history of LNG liquefaction plants and the use of two phase liquid and gas/vapor streams as discussed in the publication entitled. “Two-Phase LNG Expanders” published by the Gas Processors Association-GTL and LNG in Europe at Amsterdam on Feb. 24-25, 2005. This publication essentially represents the state of the art as to LNG liquefiers and two phase submerged turbine expanders for processing cryogenic liquids. This publication discusses the EBARA turbine expanders and the EBARA Two Phase Hydraulic Assembly with the two phase cryogenic submerged turbine expander along with the two phase jet exducer as illustrated and described in conjunction with
The EBARA two phase expander is also disclosed in the publication of the 14th International Conference and Exhibition on Liquefied Natural Gas held in Doha, Quatar on Mar. 21-25, 2004.
The EBARA U.S. Pat. No. 5,659,205 is relevant as to the solution of the thrust forces generated in hydraulic turbine by means of the thrust equalizing mechanism, TEM, as disclosed and claimed in said patent. The thrust equalizing mechanism is disclosed and illustrated in detail with regard to
The present invention provides improved, compact assemblies for high efficiency performance of cryogenic, liquefied gas expanders and pumps. The improvements disclosed herein allow for significant increases in process efficiency and substantial reductions in the physical size and complexity of liquefaction plants. These improvements are important for all new and existing plants and are especially important for applications in which space is limited or critical, such as offshore liquefaction facilities. Retrofitting of existing liquefaction plants based on older technology also benefit as lower production costs will enable such plants to remain competitive with new installations currently operating or under construction.
The basic assembly of the compact assemblies comprising a single shaft assembly having at least a single cryogenic liquefied natural gas, LNG, turbine expander mounted thereon and a mixed refrigerant, MR, hydraulic turbine expander mounted on the single shaft assembly with sealing means mounted to the shaft separating the LNG and MR steams from one another. The mixed refrigerant is used in the liquefaction process. The shaft also mounts a common electrical power generator that is cooled by the liquid stream which has the least impact on the process efficiency, preferably the MR stream. The thrust forces of the turbine are minimized in this configuration by arranging the LNG and MR streams to flow in opposite directions to minimize the effect of thrust loading resulting in improved higher hydraulic efficiencies. The hydraulic turbine expander for the LNG stream is preferably capable of processing both the liquid stream and a combination liquid and vapor stream.
A further modification of the aforementioned basic assembly is the separation of an inert fluid stream for cooling the power generator. This requires additional sealing means for isolating the individual LNG, MR streams and coolant streams from one another. The inert cooling stream can be liquefied nitrogen or liquefied petroleum gas for cooling the power generator. To increase the overall efficiency it is preferable that the coolant stream be introduced into the generator section at a higher pressure than the pressures of the LNG and MR streams for off-setting the thrust forces along with the opposite flow directions of the LNG and MR streams whereby the highest overall efficiency results.
A further improved assembly comprises a single shaft assembly comprising at least a single turbine expander for either a LNG or MR stream in combination with an induction generator capable of functioning as either a motor or power generator or under no load along with a fluid pump. As in the basic assembly hereinabove single sealing means separates the turbine gas expander from the induction motor/generator and pumping means. The use of the induction motor/generator to drive the fluid pump increases the electrical efficiency. The pumped fluid is used to cool the induction motor/generator. The flow paths in the isolated sections of the assembly are in the opposite directions for minimizing the thrust loading.
As described hereinabove, this later assembly may be improved by separating the coolant stream for the induction motor/generator from the expander fluids and the pumping means by the addition of further sealing means on the single shaft assembly as described hereinabove. The coolant stream is preferably introduced at a higher input pressure than the fluid coupled to the turbine expander and the fluid to be pumped for minimizing the thrust loading along with opposite flow directions. This assembly configuration provides the highest overall efficiency as no process fluid is used for cooling purposes or thrust balancing.
These and other features of the present invention may be more fully appreciated when considered in the light of the following specification and drawings, in which:
Now referring to the drawings, the hydraulic turbine expanders, both the LNG and MR expanders are characterized as submerged hydraulic turbine expanders to be operative in response to pre-selected hydraulic fluids coupled to the turbines. It should be noted, at the onset, that the terms “hydraulic fluids” or “hydraulic fluid flow” as utilized in the present invention is an operative hydraulic fluid useful for operating the hydraulic turbine and when used for cooling purposes is an electrically non-conductive fluid including cryogenic liquefied natural gas, liquefied methane gas, liquefied ethylene gas, liquefied petroleum gas and similar liquefied hydrocarbons. The source of hydraulic fluid provides the selected hydraulic fluid at a varying or constant pressure and velocity such as may be obtained from wells, etc.
The hydraulic turbine expanders utilized in the illustrated compact assemblies are the EBARA International Corporation's expanders described and illustrated in the publication entitled “Two-Phase LNG Expanders” published by the Gas Processors Association at Amsterdam on Feb. 24-25, 2005 referenced hereinabove and incorporated herein by reference.
As the aforementioned publication entitled “Two Phase LNG Expanders” makes clear the art has advanced beyond the use of Joule-Thomson (J-T) valves for pressure reduction or expansion to hydraulic turbine expanders. Expansion turbines are more efficient since they carry out isentropic depressurization which generates work instead of isenthalpic depressurization across a J-T valve, which generates no work. Turbines take energy out of the process bringing about greater cooling of the streams passing through them and thereby increase overall process efficiency. In simple terms cooling of the liquid stream due to expansion of the liquid is utilized for the liquefaction of gases.
The compact assemblies disclosed herein basically function as single-phase turbines and expander technology having horizontal rotational axis but differ by utilizing a vertical rotational axis to stabilize flow and to minimize flow induced vibrations. The direction of the liquid flow is upward as is evident from the drawings, to take advantage of the buoyant forces of the vapor bubbles. The hydraulic energy of the pressurized fluid is converted by first transforming it into Kinectic energy, then into mechanical shaft power and finally to electrical energy by means of an electrical power generator. Basically the electrical generator is located adjacent the expander on a single shaft assembly to be rotated by the turbine in response to the liquid flows impinging thereon as will be evident hereinafter.
Now referring specifically to
The remaining portion of the compact assembly on the single shaft S is for processing the multiple refrigerants, MR mounted within the vessel RV. The open end of the vessel RV is mounted to the opposite side of the sealing means SM whereby the two vessels GV and RV are bolted to extensions of the vessels that protrude outwardly as illustrated. The vessel RV encloses the remaining portion of the single shaft S mounted between bearing SB-2 and the bottom bearing SB-3. The mixed refrigerant MR is a mixture of many hydrocarbon fluids that mostly contains methane. The MR stream is used as a refrigerant in the liquefaction process and is arranged in closed loop while the LNG stream is constantly being pumped out of the liquefaction plant. The mixed multiple refrigerants are utilized in lieu of commercial refrigerants because it is normally available in the plant, inexpensive and the thermodynamic properties can be adjusted with the composition to provide the desired heat transfer. It will be recognized by those skilled in the art that the processing of the mixed refrigerant MR can be accomplished by either single phase liquid processing or multiple phases and the hydraulic turbine expander may be either a single stage or multiple stages. As illustrated in
The remaining portion of the shaft S moun an electrical power generator PG that is characterized as being submerged or isolated within a housing SH. The power generator PG is mounted immediately adjacent the shaft bearing SB-2 mounted to the shaft immediately below the sealing means SM. The generator PG may be an induction generator that has a generator rotor GR mounted to the shaft S to be rotatable therewith at the speed imported to the shaft by the hydraulic turbines. The stator winding GS are electrically excited and are mounted in a spaced relationship around the rotor GR. The electrical power generated by the generator PG at the rotor GR is available outside of the vessel RV at the power cables (not shown), all as well known in the art. The lower end of the shaft S that extends beyond the housing SH is supported by the lower bearing SB-3. The operative fluid applied to the refrigerant turbine MR-1 is conveyed into the housing SH and lubricates the bearings and cools the power generator PG. It will be noted that this configuration of the submerged power generator separates the heat at the generator from the LNG stream which results in improved process efficiency.
The reaction turbines are known to generate relatively high axial thrust resulting in heavy bearing loads that reduce the efficiency due to friction losses. The drawing illustrates the thrust equalizing mechanism TEM arranged with the turbine radial runner and the thrust bearing SB-3 disclosed in detail in U.S. Pat. No. 5,659,205. The thrust balancing results by providing small axial, bi-directional movements to the single shafts for offsetting the thrust forces created whereby the balancing of the generated thrust forces occur gradually and smoothly with the continuous bi-directional, alternate axial movements of the shaft assembly. Conduit means represented in dotted lines running between the upper end of the housing SH to adjacent the fluid discharge side at vessel outlet 14 is required.
Although the thrust equalizing mechanism TEM is illustrated I the drawing the opposite fluid flows of the liquid streams in vessels GV and RV are designed for minimizing or eliminating the thrust forces without the need of the mechanism TEM. When it is desired to utilize the thrust balancing mechanism TEM it may be located with either the MR Expander (as illustrated) or with the LNG Expander or in both locations. It is preferable that the TEM be located as shown in
Now referring to
The bottom side of the sealing means SS-2 seals off the top of the MR vessel RV-2. The structure for expanding the MR stream is the same as the structure of
Now referring to
The power generator illustrated in
Now referring to
The coolant vessel CV is utilized in the embodiment of
As to the balancing the generated thrust forces, it is preferable that a thrust balancing device of the type of U.S. Pat. No. 5,659,205 be utilized in the inert coolant stream to balance out the residual thrust forces remaining in the combination after minimization by the opposite flow paths. It can also be accomplished by locating a thrust balancing device in association with the pumping means PM or in both the pumping means PM and the gas expander. Improved process efficiency is experienced due to process liquid is not being used to balance the thrust forces.
The embodiments of
It should now be appreciated that the above described compact assemblies can be useful for any combinations of process fluids, LNG-HMR, Ammonia, MR-Ethane, LNG-Ethane, Ethane-Ethylene, etc. This then covers all process types for the improved compact assemblies.
Priority is claimed on the basis of the Provisional Application bearing Ser. No. 60/861,841, filed on Nov. 29, 2006 and entitled Compact Assembly Configuration for high-efficiency performance of cryogenic liquefied gas expanders and Pumps.
Number | Date | Country | |
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60861841 | Nov 2006 | US |