1. Field
The invention is in the field of vacuum cleaners that operate on compressed air.
2. State of the Art
Vacuum cleaners that operate on compressed air are known, see for example U.S. Pat. Nos. 2,863,525 and 5,142,730. Such vacuum cleaners operate from a source of compressed air such as available in many factories and garages. Electrical connection is unnecessary and the risk of electrical sparking is eliminated. Further, such vacuum cleaners can produce high air flow and, as opposed to most electrical vacuums, the vacuum produced is increased as the flow of air into the vacuum is reduced. Such vacuums have been found particularly useful in industrial applications for liquid spill pickup. The inventor has found that such vacuums are particularly useful in automobile repair stations and shops where spills of oil, transmission fluid, antifreeze, gasoline, water, etc., occur during auto and truck repair.
The vacuum cleaners of the indicated patents include canisters that fill up with dirt or liquid. The canister of U.S. Pat. No. 2,863,525 has a hinged bottom that can be opened to empty the canister while U.S. Pat. No. 5,142,730 says that the canister can be emptied, but no way of emptying it is shown or described.
Several models of compressed air vacuum cleaners are manufactured and sold by IAS Industrial Vacuums of Cornelius, N.C. These vacuums use canisters, such as fifteen to fifty five gallon drums, for collection of dirt or liquids picked up by the vacuum. It appears that these are emptied from the top by removing the vacuum generating apparatus, which is located over the open top of the drum. A model called the Sump-N-Ator sump vacuum, Model 2108, is designed to pick up liquid and then can pump the collected liquid from the drum. However, the liquid exits the top of the drum with a pipe extending toward the bottom portion of the drum to pick up the liquid, which allows solids to build up in the bottom of the drum. This vacuum cleaner includes a filter to filter and collect solid particles from the liquid entering the chamber. The filter keeps larger solid particles from building up on the bottom of the drum although sludge can still build up. Further, the filter has to be changed when filled.
None of the vacuum cleaners have a convenient system of emptying the canister and preventing build up of material on the bottom of the canister. Further, while some of these vacuum cleaners are supported on wheeled drum dollies, these can still be difficult to move around.
According to the invention, a compressed air vacuum cleaner having a canister with an internal collection chamber includes a drain at the bottom of the chamber from which the liquid and debris collected in the chamber can be drained. The vacuum cleaner is designed primarily for cleaning up liquids, and when liquid is drained at the bottom of the chamber, the liquid carries with it particulate and other heavy and solid material that has built up on the bottom of the chamber. It is preferred that the drain opening extend through the bottom of the chamber and be located centrally of the bottom of the chamber, and that the bottom of the chamber be dish or pyramid shaped to aid in flow of heavy and solid collected material from the bottom. However, the drain opening may be located anywhere through the bottom or at a side of the bottom substantially aligned with the bottom. In such cases, the bottom can slope toward the drain opening, but does not have to. Locating the drain opening at the bottom of the chamber makes draining the collection chamber much easier that in other vacuum cleaners. A further feature of the vacuum cleaner of the invention is that the collected liquid may be forced from the bottom of the chamber by pressurizing the chamber. This can conveniently be done using the compressed air which is normally used to create the vacuum in the chamber. Forcing the liquid from the chamber allows the liquid to flow through a drain hose to a waste storage or disposal location at a distance from the vacuum cleaner or at a location above the vacuum cleaner. The vacuum cleaner may also be built similarly to a wheeled cart, such as a hand truck, so the vacuum cleaner can be easily moved by a user. A storage tray for cleaning supplies or a tank for a cleaning agent may be included with the vacuum cleaner.
The preferred vacuum cleaner of the invention includes a canister having a top end, a bottom end, and an internal collection chamber. A venturi and nozzle assembly in fluid flow communication with the internal chamber through an air outlet is adapted to be connected to a source of compressed air whereby compressed air is directed from the nozzle through the venturi to create a vacuum in the internal collection chamber. An outlet to the atmosphere is provided for exhausting air passing through the venturi. A vacuum intake hose in fluid flow communication through an air inlet with the upper portion of the internal collection chamber is adapted to have a cleaning attachment secured thereto. The liquid and debris sucked into the internal collection chamber through the air inlet and intake hose from the cleaning attachment falls and collects in the bottom of the chamber as any air from the vacuum intake hose moves through the chamber between the air inlet and air outlet.
The collected liquid and debris is drained from the chamber through the drain at the bottom of the chamber when the drain is opened by the user. When the vacuum cleaner is built as a wheeled cart, the vacuum cleaner can be easily wheeled to a location where the drain opening is over an inlet to a waste collection reservoir or other disposal vessel and the drain opened by a user to drain the internal collection chamber. In one embodiment, the drain can be opened by the user from the top of the canister. In instances where the inlet to the waste collection reservoir is above floor level so the vacuum cleaner drain cannot be easily positioned over the inlet to the waste collection reservoir, a length of hose can be connected to the drain opening and the vacuum cleaner can include provision to pressurize the internal collection chamber to force liquid and debris through the drain hose when the drain is opened. The internal collection chamber can be pressurized by closing the air inlet to the chamber and by closing the outlet for exhausting air from the venturi. With the outlet for exhausting air from the venturi closed, the compressed air from the nozzle will not flow through the venturi to create a vacuum, but will instead flow into the collection chamber, and with the air inlet to the collection chamber closed, will pressurizing the collection chamber. The pressure in the collection chamber will then force liquid and debris in the collection chamber out through the drain outlet when opened. When using a hose connected to the drain outlet, it is preferred that the hose include a valve at the end of the hose so a user can control flow from the chamber from the end of the hose.
An auxiliary tank which can also be pressurized from the compressed air supply can be mounted on the vacuum cleaner for holding a cleaning agent such as a degreaser, detergent, or soap. A hose and spray nozzle allows the cleaning agent from the pressurized auxiliary tank to be sprayed onto the residue of a spill to clean up the residue once the spill itself has been sucked up. A brush on the cleaning attachment can be used to scrub the cleaning agent into the residue which can then be sucked up into the vacuum cleaner. A tray can also be provided to hold containers of cleaning agents and a tray and clip can be provided to support and hold the cleaning attachment and vacuum intake hose when not in use.
In the accompanying drawings, which show the best modes currently contemplated for carrying out the invention:
The vacuum cleaner of the invention comprises a canister 10,
Canister 10 can be rectangular in shape as shown in
As shown in
An overflow prevention valve,
An inconvenience with most prior art vacuum cleaners is that the top of the canister has to be removed and the canister tipped over to empty the internal chamber where liquid and other debris collects. Where the bottom of the canister hinges open as in one prior art vacuum cleaner, the vacuum cleaner has to be held over a waste receptacle which can catch the mostly undirected rush of material from the canister when the bottom is opened. Where a tube extends from the top of the canister toward the bottom thereof for pumping liquid from the canister, or where a drain is provided on the side of the canister, above the bottom of the canister, debris and sludge builds up on the bottom of the canister and the canister still has to be opened at intervals to clean it. The vacuum cleaner of the invention includes a drain at the bottom of the canister, preferably through the bottom of the canister, to allow liquid to drain out from the bottom. During draining from the bottom, debris and sludge is carried with the draining liquid so it does not build up on the bottom. As shown in
Various configurations of drains can be used. As shown in
The vacuum cleaner of the invention is particularly adapted for clean up of liquid spills in vehicle or other equipment service facilities where oil, transmission fluid, coolant, and other liquids may be spilled, or where such liquids may be drained from such equipment. With such liquids in such service facilities, it is common to collect the liquids in large drums or waste collecting tanks. Such waste collecting drums or tanks often do not have floor level inlets where the vacuum canister can be easily positioned over the inlet and drained through the vacuum cleaner drain outlets described above. The inlets to the waste collecting drums or tanks will generally be located above floor level. In such instances, it is convenient to be able to pump or force the liquid collected in the collection chamber through a hose to the inlet of the waste collecting drum or tank. For this purpose, the collection chamber 14 is pressurized and the liquid collected in the collection chamber 14 forced out of the chamber and through a hose to the collecting drum or tank. A hose can be connected to the outlet elbow 68 or to an outlet hose connector attached to valve 67 in place of outlet elbow 68. Alternatively, a separate outlet hose connection can be provided as shown in
In order to pressurize the chamber 14, a valve 86,
When canister internal collecting chamber 14 is to be pressurized as described above, a pressure relief valve 88 should be provided in communication with the top of chamber 14 as a precaution to release any dangerous high pressure build up in chamber 14.
Excellent cleanup of spilled liquids, such as oil, on a floor has been achieved by first sucking up the spilled liquid, then applying an appropriate degreaser, detergent, or soap to the area, using the scrub brush 89,
While auxiliary tank 90 is shown secured to the outside of the canister, it could be located inside the canister with an inlet opening directly to outside the canister for filling the auxiliary tank. The auxiliary tank will still have means for pressurizing it such as a valved connection to the canister internal chamber 14 as described above. It has been found that an auxiliary tank with a capacity of one gallon is satisfactory.
The vacuum cleaner of the invention can also be used to actually drain compartments of equipment being worked on. Thus, the cleaning attachment 24 can be interchanged with an attachment configured to fit into an engine oil compartment to suck out oil to be changed, into a transmission to suck out transmission fluid to be changed, attached to a cooling system hose to suck out coolant, or into other compartments or sources of fluid. The vacuum cleaner of the invention can be used in various industrial or other locations, particularly where fluids have to be removed from equipment containers or reservoirs or where liquid spills have to be cleaned up.
The vacuum cleaner of the invention can be made in various sizes. For the vacuum cleaner embodiments shown, a canister size giving a collection capacity between about ten and fifteen gallons has been found satisfactory. Further, wheels of about eight inch diameter have been found to allow a user to easily move the vacuum cleaner when filled with liquid. Building the vacuum cleaner to have about a six inch clearance between the floor and the bottom of the canister has also been found satisfactory and with a fifteen gallon canister substantially filled with liquid, provides a center of gravity to make it easy for a user to tip and move the vacuum cleaner.
While the vacuum cleaner of the invention has been described as well suited for use in vehicle or other equipment service facilities for clean up of liquid spills, it should be apparent that it can be used in any setting where liquid is to be cleaned up, such as for water clean up, or where liquids are to be removed from equipment or other compartments.
Whereas the invention is here illustrated and described with reference to embodiments thereof presently contemplated as the best mode of carrying out the invention in actual practice, it is to be understood that various changes may be made in adapting the invention to different embodiments without departing from the broader inventive concepts disclosed herein and comprehended by the claims that follow.
This is a continuation-in-part of copending application Ser. No. 10/817,166, filed Apr. 1, 2004, and entitled “Compressed Air Vacuum,” which was a continuation-in-part of copending application Ser. No. 10/055,857, filed Jan. 25, 2002, and entitled “Compressed Air Vacuum.”
Number | Date | Country | |
---|---|---|---|
Parent | 10817166 | Apr 2004 | US |
Child | 10964077 | Oct 2004 | US |
Parent | 10055857 | Jan 2002 | US |
Child | 10817166 | Apr 2004 | US |