Patent Application
20190326712
Embodiments of the present disclosure relate generally to a connector assembly, and more particularly relate to a connector assembly for use in lighting field.
Connector assemblies comprising at least one connector are widely used in a multitude of fields. In the lighting field, connectors are used to connect illumination elements or used to connect illumination elements to a power source. Sometimes huge stress between connectors will cause failures like overheat, overload, burnout at the connectors and poor contacts between conductors of the connectors. Typically, the huge stress between connectors is caused by the thermal expansion & contraction of the illumination elements and/or difficult to align the illumination elements in a straight line by mounting clips.
In current approaches, the illumination elements are connected using cable to board connector assemblies or cable to cable connector assemblies which can avoid the stress between connectors. However, the connector assemblies with cables may need more space between connectors, and the cables may be exposed and thus look not neat.
Therefore, it is desirable to provide a connector assembly to address one or more of the above-mentioned situations.
In accordance with one embodiment disclosed herein, a connector is provided to be assembled on a first illumination element and to be releasably coupled to a mating connector on a second illumination element. The connector includes a connection element comprising a conductor, the conductor including a first end coupled to a cable extending through the connection element, and a second end releasably connected to an end of a mating conductor of the mating connector; a mounting member configured to secure the connection element to the first illumination element, wherein, a first gap is defined between an internal surface of the mounting member and the external surface of the connection element; a first sealing element coupled to the mounting member and the connection element, and configured to seal the first gap around a first longitudinal end of the mounting member; a second sealing element coupled to the mounting member and the cable, and configured to seal a second gap between a second longitudinal end of the mounting member and the cable; and wherein an inner cavity is formed among the mounting member, the connection element, the first sealing element and the second sealing element, and at least a part of the cable is accommodated in the inner cavity.
In accordance with another embodiment disclosed herein, a connector assembly includes a connector configured to be assembled on a first illumination element and a mating connector configured to be assembled on a second illumination and to be releasably coupled to the connector. The connector includes a connection element including a conductor, the conductor comprising a first end coupled to a cable extending through the connection element, and a second end releasably connected to an end of a mating conductor of the mating connector; a mounting member configured to secure the connection element to the first illumination element, a first gap is defined between an internal surface of the mounting member and the external surface of the connection element; a first sealing element coupled to the mounting member and the connection element, and configured to seal the first gap around a first longitudinal end of the mounting member; a second sealing element coupled to the mounting member and the cable, and configured to seal a second gap between a second longitudinal end of the mounting member and the cable; and an inner cavity is formed among the mounting member, the connection element, the first sealing element and the second sealing element, and at least a part of the cable is accommodated in the inner cavity. The mating connector includes a mating connection element having the mating conductor accommodated therein; and a mating mounting member coupled between the second illumination element and the mating connection element and configured to secure the mating connection element to the second illumination element.
In accordance with another embodiment, a lighting system includes at least two illumination elements, and at least one longitudinal end of the illumination element is coupled with a connector for engaging a mating connector on a power source or another illumination element. The connector includes a connection element including a conductor, the conductor comprising a first end coupled to a cable extending through the connection element, and a second end releasably connected to an end of a mating conductor of the mating connector; a mounting member configured to secure the connection element to the first illumination element, wherein, a first gap is defined between an internal surface of the mounting member and the external surface of the connection element; a first sealing element coupled to the mounting member and the connection element, and configured to seal the first gap around a first longitudinal end of the mounting member; a second sealing element coupled to the mounting member and the cable, and configured to seal a second gap between a second longitudinal end of the mounting member and the cable; and an inner cavity is formed among the mounting member, the connection element, the first sealing element and the second sealing element, and at least a part of the cable is accommodated in the inner cavity.
The accompanying drawings, which are incorporated herein and form part of the specification, illustrate the present disclosure and, together with the description, further serves to explain the principles of the disclosure and to enable a person skilled in the relevant art(s) to make and use the disclosure.
Unless defined otherwise, technical and scientific terms used herein have the same meaning as is commonly understood by one of ordinary skill in the art to which this disclosure belongs. The terms “first”, “second”, and the like, as used herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Also, the terms “a”, and “an” do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items. The use of “including,” “comprising” or “having” and variations thereof herein are meant to encompass the items listed thereafter and equivalents thereof as well as additional items. The terms “connected” and “coupled” are not restricted to physical or mechanical connections or couplings, and can include electrical connections or couplings, whether direct or indirect. The terms “component”, “module”, “system”, “interface”, or the like are generally intended to refer to a computer-related entity, either hardware, a combination of hardware and software, software, or software in execution. For example, a component may be, but is not limited to being, a process running on a processor, a processor, an object, an executable, a thread of execution, a program, and/or a computer.
As shown in
The mounting member 122 is configured to secure the connection element 121 to the first illumination element 16, further refer to
In some embodiments, the mounting member 122 includes a substantially hollow cylinder 131 and a securing element 132 coupled to one longitudinal end of the substantially hollow cylinder 131. The other end of the substantially hollow cylinder 131 is accommodated in the first illumination element 16. The external diameter of the substantially hollow cylinder 131 is determined based on the design of the first illumination element 16. The securing element 132 is configured to couple and fix the connection element 121 to the first illumination element 16. In some embodiments, the substantially hollow cylinder 131 and the securing element 132 is formed integrally. In some embodiments, the mounting member 122 is an endcap coupled on the first illumination element 16.
In the embodiment of
The first sealing element 123 is coupled to the mounting member 122 and the connection element 121, and configured to seal the first gap 130 around a first longitudinal end of the mounting member 122. As the connector assembly 10 may be used in outdoor light systems, the first sealing element 123 can prevent rain or other contaminants from entering the connector 12 and/or the first illumination element 16. In some embodiments, the first sealing element 123 is coupled to the securing element 132 and the connection element 121. In some embodiments, the first sealing element 123 is made of a material selected from silicone and rubber. An elastic material such as silicone and rubber material can not only seal the first gap 130, but also allow the connection element 121 slightly movable inside the mounting member 122. Thus, the connector element 121 is floatably connected with the mounting member 122 and the first illumination element 16. In some embodiments, the first sealing element 123 is a silicon gasket.
The second sealing element 124 coupled to the mounting member 122 and the cable 129 is configured to seal a second gap between a second longitudinal end of the mounting member 122 and the cable 129, and thereby can prevent contaminants from entering the first illumination element 16. In some embodiments, the second sealing element 124 is coupled to the substantially hollow cylinder 131 of the mounting member 122 and the cable 129. In some embodiments, the second sealing element 123 is made of strain relief materials, such as polyvinyl chloride materials or other plastic with similar characteristics.
In some embodiments, the annular second sealing element 124 is cured on the cable 129 via over moulding, and is coupled to the mounting member 122 via interference fit. In order to enhance a sealing performance, a glue layer 133 is provided between the second sealing element 124 and the mounting member 122, and a thickness of the glue layer 133 is about 1 to 8 millimeters. In a specific embodiment, the thickness of the glue layer 133 is about 1 to 3 millimeters.
An inner cavity 134 is formed among the mounting member 122, the connection element 121, the first sealing element 123 and the second sealing element 124, and at least a part of the cable 129 is accommodated in the inner cavity 134. As the cable 129 is made of a soft and elastic material with extensibility, when the connection element 121 slightly moves inside the mounting member 122, the cable 129 may not be pulled. Moreover, the second sealing element 124 may be configured to relief or absorb strains caused by the movement of the connection element 121 connected with the cable 129. In some embodiments, the movement includes a float along a direction perpendicular to a longitudinal direction of the connection element 121 and a rotation about ±20 degrees relative to the first illumination element 16.
Such a combination of the gap 130, the first sealing element 123 and the second sealing element 124 can remove a huge stress between the connector 12 and the mating connector 14 of the connector assembly 10 caused by the thermal expansion & contraction of the illumination elements and/or difficult to align the illumination elements in a straight line by mounting clips (not shown). Without the huge stress, failure risks of the connector assembly 10, such as overheat, overload, burnout at the connectors and poor contacts between conductors, can be minimized.
In some embodiments, the connector 12 further includes a coupler 125 secured to the connection element 121 and configured to be releasably coupled to of the mating connector 14.
The mating connector 14 includes a mating connection element 141 and a mating mounting member 142. The mating conductor 146 is provided in the mating connection element 141 and is electrically connected with the conductor 126 of the connection element 121. In the embodiment of
In some embodiments, the connector assembly 10 can be used in the lighting system with elongate illumination elements, such as battens, light tubes or light bars. The length of the elongate illumination elements is from about 2 feet to about 8 feet, such as 2 feet, 4 feet and 8 feet. In some specific embodiments, the length of the elongate illumination elements is from about 4 feet to about 8 feet, as the stress between the connector and the mating connector tends to occur in the long illumination elements. As shown in
A lighting system may comprise at least two illumination elements, at least one longitudinal end of the illumination element coupled with a connector for engaging a mating connector on a power source or another illumination element. Each set of two illumination elements may be connected by a connector assembly such as the connector assembly 10 as discussed above. In some embodiments, two opposite longitudinal ends of the illumination element are coupled with the connector and the mating connector, respectfully. In some embodiments, two opposite longitudinal ends of the illumination element are coupled with two connectors or two mating connectors.
While embodiments of the disclosure have been described herein, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the disclosure without departing from the essential scope thereof. Therefore, it is intended that the disclosure not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this disclosure, but that the disclosure will include all embodiments falling within the scope of the appended claims.
Furthermore, the skilled artisan will recognize the interchangeability of various features from different embodiments. The various features described, as well as other known equivalents for each feature, can be mixed and matched by one of ordinary skill in this art to construct additional systems and techniques in accordance with principles of this disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 201810359147.8 | Apr 2018 | CN | national |
