Information
-
Patent Grant
-
6638078
-
Patent Number
6,638,078
-
Date Filed
Wednesday, February 26, 200321 years ago
-
Date Issued
Tuesday, October 28, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Michael Best & Friedrich LLC
-
CPC
-
US Classifications
Field of Search
US
- 439 65
- 439 66
- 439 74
- 439 591
- 439 862
- 439 7331
-
International Classifications
-
Abstract
A connector having a plate-like insulator (11) formed with spaces each extending between a first surface (11a) and a second surface (11b) confronting each other in a first direction (A1), and contacts (12) each unitarily formed and mounted in the corresponding space. The insulator has a wall portion (13) that divides each of the spaces into a first space (14) and a second space (15) in a second direction (A2). Each contact has a retained portion (16) that is retained in the first space utilizing the wall portion, and a spring portion (17) extending from the retained portion, passing on the side of the first surface to bypass the wall portion and entering the second space. The spring portion has a protruding portion (27) approaching to confront the wall portion, and a contact portion (28) protruding from the second surface to the exterior of the insulator.
Description
BACKGROUND OF THE INVENTION
This application claims priority to prior application JP 2002-51894, the disclosure of which is incorporated herein by reference.
The present invention relates to a connector having an insulator and conductive contacts mounted therein and, in particular, relates to a connector that is usable upon, for example, mutually connecting two circuit boards disposed in parallel.
The insulator in this type of the connector is in the form of a plate-like member having first and second surfaces confronting each other in a first direction. The first and second surfaces are normally designed to be parallel to each other. The insulator is formed with spaces each extending between the first and second surfaces. The conductive contacts are mounted in these spaces, respectively.
In general, each contact is unitarily formed from an elastic conductive plate member by applying thereto cutting and bending processes and so forth. In the state of being mounted in the insulator, each contact has one end projected from the first surface of the insulator as a terminal portion, and the other end projected from the second surface of the insulator as a contact portion.
The connector is placed on a mount side board in the form of a circuit board with the first surface thereof confronting the mount side board, then the terminal portions of the contacts are connected to the mount side board by, for example, soldering. A connection object board in the form of another circuit board is arranged so as to confront the second surface of the connector, then is pushed toward the second surface In this manner, the contact portions of the contacts are brought into contact with the connection object board. Consequently, an electric circuit of he connection object board is connected to an electric circuit of the mount side board via the contacts.
When the connection object board is pushed toward the second surface of the insulator, the contact portion are pressed by the connection object board so that the contacts are urged. A restoring force of each contact generated in this event is transmitted not only to the contact portion but also to the terminal portion. Thus, it is possible that stress is exerted on a connecting structure, obtained by soldering or the like, between the terminal portion of the contact and the mount side board. Further, when the contact portion is pushed in a direction inclined relative to the first direction, it is possible that the contact deforms excessively in a second direction crossing the first direction, thereby to induce plastic deformation in the worst case.
SUMMARY OF THE INVENTION
It is therefore an object of he present invention to provide a connector that can prevent as much as possible a force applied to a contact portion of a contact from being transmitted to terminal portion thereof.
It is another object of the present invention to provide a connector that can prevent excessive deformation of a contact due to a force applied to a contact portion of the contact.
Other objects of the preset invention will become clear as the description proceeds.
According to one aspect o the present invention, there is provided a connector which comprises a plate-like insulator having a first and a second surface which confront each other in a first direction, and defining a space extending between the first and the second surfaces, the insulator including a wall portion dividing the space into a first space and a second space in a second direction crossing the first direction, and a conductive contact placed in the space and held by the insulator The contact includes a retained portion retained in the first space utilizing the wall portion and a spring portion extending from the retained portion, passing on the side of the first surface to bypass the wall portion and entering the second space. The spring portion includes a stopper portion approaching to confront the wall portion and a contact portion protruding from the second surface to the exterior of the insulator.
According to another aspect of the present invention, there is obtained a connector which comprises a plate-like insulator having a first and a second surface which confront each other n a first direction, and defining a plurality of spaces each extending between the first and the second surfaces, the insulator including a plurality of wall portions each dividing each of the spaces into a first space and a second space in a second direction crossing the first direction, the spaces being arranged in a third direction perpendicular to the first and the second directions, and a plurality o conductive contacts placed in the spaces, respectively, and held by the insulator. Each of the contacts includes a retained portion that is retained in the first space utilizing the wall portion and a spring portion extending from the retained portion, passing on the side of the first surface to bypass the wall portion and entering the second space. The spring portion includes a stopper portion approaching to confront the wall portion and a contact portion protruding from the second surface to the exterior of the insulator.
According to still another aspect of the present invention, there is obtained a connector comprising a contact and an insulator firmly retaining the contact, wherein the contact comprises a first U-shaped portion, a second U-shaped portion, and a third U-shaped portion, the insulator has an insert portion into which the first U-shaped portion is inserted, the first U-shaped portion and the second U-shaped portion being provided inversely from each other so as to form substantially an S shape, the third U-shaped portion extending from the second U-shaped portion to have a contact portion near an apex portion thereof for connection to a connection object, the first U-shaped portion having one end side firmly retained in the insert portion and the other end side contacting a first side of a wall portion of the insert portion, upon connection to the connection object, one end side of the second U-shaped portion, remote from the first U-shaped portion, being prevented from contacting a second side of the wall portion opposite to the first side, while upon connection to the connection object slantly relative to a connecting direction, the one end side of the second U-shaped portion contacts the second side of the wall portion, thereby to prevent an excessive displacement of the contact.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1
is a plan view of a connector according to a preferred embodiment of the present invention;
FIG. 2
is an enlarged plan view showing only the main part of the connector of
FIG. 1
;
FIG. 3
is a front view showing the connector of
FIG. 1
in the state wherein it is mounted on a mount side board;
FIG. 4
is a side view showing the connector of
FIG. 1
in the state wherein it is mounted on the mount side board;
FIG. 5
is a sectional view taken along line V—V of
FIG. 3
;
FIG. 6
is a sectional view similar to
FIG. 5
in the state wherein a connection object board is connected; and
FIG. 7
is a sectional view similar to
FIG. 5
in the state wherein the connection object board is under operation for connecting it in a special posture.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to
FIGS. 1
to
5
, a connector according to one preferred embodiment of the present invention will be described.
The shown connector comprises a plate-like insulator
11
and a lot of conductive contacts
12
attached to the insulator
11
. The insulator
11
has a first surface
11
a
and a second surface
11
b
mutually confronting in parallel in a first direction A
1
. The insulator
11
is formed with a lot of spaces in two lines corresponding to the contacts
12
. Each of these spaces is divided into a relatively small first space
14
and a relatively large second space
15
in a second direction A
2
perpendicular to the first direction A
1
by a wall portion
13
unitarily formed in the insulator
11
. In each line of the spaces, the first and second spaces
14
and
15
are provided alternately. Specifically, the first and second spaces
14
and
15
are arranged alternately in a third direction A
3
perpendicular to the first and second directions A
1
and A
2
.
Each contact
12
is unitarily formed from an elastic conductive plate member by applying thereto cutting and bending processes and so forth. Each contact
12
comprises a retained portion
16
that is retained in the first space
14
utilizing the wall portion
13
, and a spring portion
17
extending from the retained portion
16
. The retained portion
16
has a first U-shaped portion
18
arranged in the first space
14
serving as an insert portion.
The first U-shaped portion
18
has a press-fitted portion
19
that is press-fitted into the first space
14
, a curved portion
21
extending from the press-fitted portion
19
, and an interference portion
22
extending from the curved portion
21
. The press-fitted portion
19
is press-fitted into the first space
14
from the side of the first surface
11
a
. The wall portion
13
is formed with a convex portion or a rib
23
on the side of the first space
14
, and the rib
23
is caused to interfere with the interference portion
22
. In this manner, the retained portion
16
is firmly retained to the insulator
11
. Since the rib
23
tends to be crushed upon press-fitting of the contact
12
, contraction of the curved portion
21
upon assembling can be prevented. The contact
12
is unitarily formed with a terminal portion
24
extending from the press-fitted portion
19
to protrude from the first surface
11
a
to the exterior of the insulator
11
.
On the other hand, the spring portion
17
has a second U-shaped portion
25
extending from the first U-shaped portion
18
so as to form substantially an S shape cooperatively with the first U-shaped portion
18
. Passing on the side of the first surface
11
a
of the insulator
11
to bypass the wall portion
13
, the second U-shaped portion
25
enters the second space
15
.
A third U-shaped portion
26
extends from an end of the second U-shaped portion
25
located in the second space
15
so as to form substantially an S shape on the whole cooperatively with the second U-shaped portion
25
. The third U-shaped portion
26
has a protruding portion
27
serving as a stopper portion, which approaches to confront the wall portion
13
, a contact portion
28
protruding from the second surface
11
b
to the exterior of the insulator
11
, and a width-increased or broadened tip
29
extending from the contact portion
28
to enter the second space
15
. The insulator
11
is formed with an escape groove
31
for allowing the broadened tip
29
. The contact portion
28
of one of adjacent ones of the contacts
12
is displaced from the contact portion
28
of another of the adjacent ones of the contacts
12
in the second direction A
2
.
The connector is placed on a mount side board
32
in the form of a circuit board with the first surface
11
a
of the insulator
11
confronting the mount side board
32
. Then, the terminal portions
24
of the contacts
12
are connected to a circuit pattern (not shown) of the mount side board
32
by, for example, soldering.
As shown in
FIG. 6
, a connection object board
33
in the form of another circuit board is arranged so as to confront the second surface
11
b
of the insulator
11
, then is pushed toward the second surface
11
b
. In this manner, the contact portions
28
of the contacts
12
are brought into contact with a circuit pattern (not shown) of the connection object board
33
. Consequently, an electric circuit of the connection object board
33
is connected to an electric circuit of the mount side board
32
via the contacts
12
.
When the connection object board
33
is pushed toward the second surface
11
b
of the insulator
11
, the contact portions
28
are pressed by the connection object board
33
so that the contacts
12
are urged. A restoring force of each contact
12
generated in this event is transmitted to the contact portion
28
, but not to the terminal portion
24
because the retained portion
16
is firmly retained to the insulator
11
. Therefore, stress can be prevented as much as possible from being applied to a connecting structure, obtained by soldering or the like, between the terminal portion
24
of the contact
12
and the mount side board
32
.
Further, the displacement of the tip
29
of the contact
12
is small when the connection object board
33
is connected. Therefore, the size of the connector in the first direction A
1
can be reduced. Namely, reduction in height of the connector can be easily achieved.
On the other hand, as shown in
FIG. 7
, it may be assumed as a special case that the connection object board
33
is mounted in a direction inclined relative to the first direction A
1
. In this event, although the contact portion
28
of the contact
12
is subjected to a large force in the second direction A
2
, excessive deformation of the contact
12
, particularly the spring portion
17
, and plastic deformation caused thereby can be prevented through abutment of the protruding portion
27
of the contact
12
against the wall portion
13
. Naturally, no stress is exerted on the foregoing connecting structure.
While the present invention has thus far been described in connection with a few embodiments thereof, it will readily be possible for those skilled in the art to put this invention into practice in various other manners. For example, the stopper portion confronting the wall portion
13
may be formed as part of the second U-shaped portion
25
.
Claims
- 1. A connector comprising:a plate-like insulator having a first and a second surface which confront each other in a first direction, and defining a space extending between said first and said second surfaces, said insulator including a wall portion dividing said space into a first space and a second space in a second direction crossing said first direction; and a conductive contact placed in said space and held by said insulator, said contact including: a retained portion retained in said first space utilizing said wall portion; and a spring portion extending from said retained portion, passing on the side of said first surface to bypass said wall portion and entering said second space, said spring portion including: a stopper portion approaching to confront said wall portion; and a contact portion protruding from said second surface to the exterior of said insulator.
- 2. A connector as claimed in claim 1, wherein said contact includes a broadened tip extending from said contact portion to be located in said second space, said insulator having an escape groove for allowing said broadened tip.
- 3. A connector as claimed in claim 1, wherein said retained portion includes a first U-shaped portion located in said first space, said spring portion including:a second U-shaped portion extending from said first U-shaped portion so as to form substantially an S shape cooperatively with said first U-shaped portion; and a third U-shaped portion extending from said second U-shaped portion so as to form substantially an S shape cooperatively with said second U-shaped portion, said third U-shaped portion including said stopper portion and said contact portion.
- 4. A connector as claimed in claim 3, wherein said contact includes a terminal portion extending from said U-shaped portion to protrude from said first surface to the exterior of said insulator.
- 5. A connector as claimed in claim 3, wherein said first U-shaped portion comprises:a press-fitted portion press-fitted into said first space; a curved portion extending from said press-fitted portion; and an interference portion extending from the curved portion, said wall portion is formed with a convex portion which is protruded towards said first space to interfere with said interference portion.
- 6. A connector comprising:a plate-like insulator having a first and a second surface which confront each other in a first direction, and defining a plurality of spaces each extending between said first and said second surfaces, said insulator including a plurality of wall portions each dividing each of said spaces into a first space and a second space in a second direction crossing said first direction, said spaces being arranged in a third direction perpendicular to said first and said second directions; and a plurality of conductive contacts placed in said spaces, respectively, and held by said insulator, each of said contacts including: a retained portion retained in said first space utilizing said wall portion; and a spring portion extending from said retained portion, passing on the side of said first surface to bypass said wall portion and entering said second space, said spring portion including: a stopper portion approaching to confront said wall portion; and a contact portion protruding from said second surface to the exterior of said insulator.
- 7. A connector as claimed in claim 6, wherein each of said contact includes a broadened tip extending from said contact portion to be located in said second space, said insulator having an escape groove for allowing said broadened tip.
- 8. A connector as claimed in claim 6, wherein the contact portion of one of adjacent ones of said contacts is displaced from the contact portion of another of said adjacent ones in said second direction.
- 9. A connector as claimed in claim 6, wherein said retained portion includes a first U-shaped portion located in said first space, said spring portion including:a second U-shaped portion extending from said first U-shaped portion so as to form substantially an S shape cooperatively with said first U-shaped portion; and a third U-shaped portion extending from said second U-shaped portion so as to form substantially an S shape cooperatively with said second U-shaped portion, said third U-shaped portion including said stopper portion and said contact portion.
- 10. A connector as claim 9, wherein each of said contacts includes a terminal portion extending from said U-shaped portion to protrude from said first surface to the exterior of said insulator.
- 11. A connector as claimed 9, in claim wherein said first U-shaped portion comprises:a press-fitted portion press-fitted into said first space; a curved portion extending from said press-fitted portion; and an interference portion extending from the curved portion, each of said wall portion being formed with a convex portion which is protruded towards said first space to interfere with said interference portion.
- 12. A connector comprising a contact and an insulator firmly retaining said contact, wherein said contact comprises:a first U-shaped portion; a second U-shaped portion; and a third U-shaped portion, said insulator has an insert portion into which said first U-shaped portion is inserted, said first U-shaped portion and said second U-shaped portion being provided inversely from each other so as to form substantially an S shape, said, third U-shaped portion extending from said second U-shaped portion to have a contact portion near an apex portion thereof for connection to a connection object, said first U-shaped portion having one end side firmly retained in said insert portion and the other end side contacting a first side of a wall portion of said insert portion, upon connection to said connection object, one end side of said second U-shaped portion, remote from said first U-shaped portion, being prevented from contacting a second side of said wall portion opposite to said first side, while upon connection to said connection object slantly relative to a connecting direction, said one end side of said second U-shaped portion contacts said second side of said wall portion, thereby to prevent an excessive displacement of said contact.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2002-051894 |
Feb 2002 |
JP |
|
US Referenced Citations (4)
Number |
Name |
Date |
Kind |
5498167 |
Seto et al. |
Mar 1996 |
A |
5885092 |
Ito et al. |
Mar 1999 |
A |
5975916 |
Okura |
Nov 1999 |
A |
6039601 |
Kraiczyk et al. |
Mar 2000 |
A |