The present subject matter relates to containers, and more particularly, to a container for a fluid.
Dispensers have been developed for emitting a fluid into ambient surroundings. For example, spray or misting devices are often used to dispense a variety of fluids, such as insecticides/pest repellants, cleaning solutions, fertilizers, etc. Such devices may be manually operable, motor-operated, or a combination of the two. Fluid dispensing devices typically use a pressurized source of fluid. Often, the fluid is pressurized by an apparatus, such as a pump, disposed in the device.
Dispensers that are particularly adapted for use in outdoor applications are typically used to spray or otherwise eject amounts of fluid, often over a large area. Because it is usually the case that a fluid must be selectively applied to some surfaces and not others, there is a need to control emission characteristics, such as flow magnitude and distribution, so that unintended overspray is minimized. Compounding this issue is the effect of moving air (i.e., wind) on the emission flow, which can undesirably alter the desired distribution, and can result in deposition of fluid on one or more surfaces that are not intended to receive fluid. Alternatively, one may wish to use wind to assist in the dispersion of fluid. Thus, for example, one may spray upwind and allow the dispersed material to drift onto surfaces.
The need to control emission characteristics carefully has, in the past, led to the use of complex and expensive components. This was especially the case when liquids were to be dispensed in residential areas, where particular care had to be taken to prevent contamination of on-site and off-site areas. Accordingly, particularly in the case where relatively large amounts of liquids were to be dispensed in an outdoor setting, such dispensing devices have been complex and difficult to use, and expensive to purchase and operate.
According to one aspect, a container for fluid comprises a container housing comprising a first portion secured to a second portion at an integral rim and an actuator valve assembly including a button having an upper surface that is selectively actuatable to dispense a product contained in the container housing. The button further includes an opening configured to release the product in a direction transverse to a longitudinal axis of the container. An overcap at least partially encloses the button, wherein the overcap and the button are rotatable together with respect to the container housing. The overcap comprises an orifice aligned with the opening of the button to allow flow of the fluid and a slot-shaped aperture defined on top of the overcap above the upper surface of the button for facilitating actuation of the button wherein the slot-shaped aperture has a width smaller than a width of the upper surface of the button. The overcap further comprises an outer surface having a portion coincident with the integral rim and a projection extending outwardly relative to the portion of the outer surface and disposed opposite the orifice and insertable into a recess to orient the orifice and the button opening toward a particular position. A fitting member includes a shoulder portion extending outwardly with respect to the integral rim and is engageable to support the container housing. The fitting member encloses at least a circumferential portion of the integral rim and is fixed thereto such that at a time prior to combination of the container with a fluid dispensing device usable with the container the fitting member is not rotatable with respect to the container housing.
According to another aspect, a container for fluid comprises a container housing comprising a first portion secured to a second portion at an integral rim, pressurized fluid in the container housing, and an actuator button atop the container housing. The actuator button includes an upper surface and a spray orifice and the actuator button is operable to release fluid from the container housing through the spray orifice transverse to a longitudinal axis of the container. An overcap at least partially encloses the button, the overcap comprising an overcap orifice aligned with the spray orifice of the actuator button and a slot-shaped aperture defined on top of the overcap above the upper surface of the button for facilitating actuation of the button. The slot-shaped aperture has a width smaller than a width of the upper surface of the button and the overcap comprises one of secured to and integral with the actuator button such that the overcap is not rotatable with respect to the actuator button. The overcap further comprises an outer surface having a portion coincident with the integral rim and a projection extending outwardly relative to the portion of the outer surface and disposed opposite the orifice and insertable into a recess to orient the orifice of the overcap and the spray orifice of the button toward a particular position. A fitting member includes a shoulder portion extending outwardly with respect to the integral rim and is engageable to support the container housing. The fitting member encloses the integral rim and is fixed thereto such that the fitting member is one of secured to and integral with the container such that at a time prior to assembly of the container with a fluid dispensing device usable with the container as a result of engaging the shoulder portion the fitting member is not rotatable with respect to the container housing.
A number of embodiments of a fluid dispensing device are disclosed herein. An embodiment of a fluid dispensing device includes structural components that together perform functions for a variety of applications. A fluid dispensing device may include, among other things, a housing, a fluid moving device (otherwise referred to as a forced-fluid mechanism), a fluid storage unit, and a fluid delivery control mechanism. For example, the forced-fluid mechanism may be a fan; the fluid storage unit may be a pressurized fluid storage container; and the fluid delivery control mechanism may be an actuator trigger element that enables delivery of fluid through and out the housing. It is disclosed herein that the embodiments of the fluid dispensing device produce and propel fine particles/droplets in a form of a spray mist or fog a distance away from a user of the fluid dispensing device. By propelling the fine particles a distance away from the user, the probability of blow-back onto the user is minimized. Other advantages are realized as noted in greater detail below.
Referring to
In the illustrated embodiment of
In the embodiments disclosed in
In use a user loads the container 108 into the device 100, grasps the leg 102a-2, and depresses the trigger 116, which is disposed in the leg 102a-2. The leg 102a-2 may include features forming a grip. The operation is otherwise the same as disclosed with respect to the embodiment of
The modifications illustrated in
Referring to
Referring again to
In use, the fan 204, which is disposed behind the container 208, is actuated to induce air flow toward the container 208. The air flow travels through the air flow channels 250 and around the container 208 and past a nozzle 222 thereof. The user may selectively depress a trigger 216 or other operable element of an actuator 212 operatively connected electrically, electromechanically, or by a mechanical linkage to the solenoid 218 to extend the plunger 220 into engagement with the nozzle 222 to actuate the container valve and cause droplets of fluid to be discharged into the air flow. The actuator 212 may be similar to the actuator 112 of the previous embodiment, with modifications to account for the different positioning of the container 208. As in the previous embodiment, the fan 204 may be operated only when the trigger 216 is depressed or may be continuously operated when the device 200 is powered on. The air flow with droplets entrained therein exits the housing 202 at an emission end 207. Other features, construction, and/or operation of the device 200 may be similar or identical to the features, construction, and/or operation of the device 100. Thus, for example, the housing 202 may be made of any suitable material and may be of any desired size and shape, the fan may be of any suitable type, as noted below, the container may be of any suitable shape and construction, etc. as in the first embodiment.
When it is desired to remove the container 208 from the housing 202, the lever 221 is unlocked and the release lever 254 is rotated in the direction of the arrow 258, causing an engagement portion 260 of the release lever 254 to exert force on the container to the left as seen in
In the embodiments of
Any of the embodiments disclosed in
In the above-mentioned embodiments of the fluid dispensing device, the fan 104 or 204 may be used to propel fine particles of a fluid out of the housing. The fan 104 or 204 may be positioned within the housing or it may be placed externally at one end of the housing to provide forced air from the one end to the emission end. An external fan may be disposed in a fan housing. The fan may be of any type, for example, including a type with one or more fan blades or an axial or radial impeller, or may comprise an inductor fan. One or more stationary or movable vanes 240 may be provided in the housing 102 as seen in
In the disclosed embodiments of
Other types of non-BoV aerosol containers may alternatively be used that are different from the BoV system in the sense that the propellant and the formulation are disposed together within the container. In such non-BoV systems, the propellant is usually a hydrocarbon substance. If desired, a different volatile substance could be used as a propellant, including an alcohol, such as isopropyl alcohol, ethanol, methanol, butyl alcohol, polyhydric alcohols, unsaturated aliphatic alcohols, acyclic alcohols, etc. and combinations thereof.
Such non-BoV pressurized containers have the advantage that very small droplet sizes can be formed and emitted. Further, such containers do not exhibit a substantial decrease in pressure as the fluid is dispensed, as is experienced by BoV systems. It may be noted that some non-BoV systems that use an elongate dip tube inside the container must be maintained in substantially a vertical orientation as the contents are emitted so as to maintain the end of the dip tube in contact with the container contents. Otherwise, improper dispensing can result. This results in such a container not being ideally suited for use in the device 200. However, other non-BoV systems do not use an internal elongate dip tube, and such containers incorporating such systems may be suitable for use in the device 200.
In any of the embodiments of
Still further, a vessel containing an unpressurized or pressurized first fluid may be provided that is fluidically coupled to a first inlet of an air assist nozzle. A second inlet of the air assist nozzle receives pressured air or another pressurized second fluid, for example, as developed by a pump. The first fluid is provided to a chamber of the air assist nozzle and the pressurized air or pressurized second fluid is introduced into the chamber to shear the first fluid into small droplets (perhaps as small as 5 microns or smaller), which are emitted and entrained into the air flow induced by the fan.
A spray-through overcap may be used in the device on the container. Such an overcap includes an overcap body and an orifice for directing the emitted droplets. One could readily produce such an overcap by adding material to an existing mold for such an overcap to form a recess or void in the produced overcap. A tab or other projection in the housing may mate with the recess in the cap to properly orient the orifice of the overcap.
As a still further alternative, a container may include a fitting or other member disposed on a valve stem of the container. The fitting or other member may direct the emitted droplets in a particular direction. The fitting or other member may be received within and be retained by a fitting receiver disposed in the housing that receives and retains the fitting or other member in the proper orientation. The fitting receiver may be of single-piece construction, or may have a clamshell configuration, or may be of any other construction.
Dispensation of the formulation content of the container is facilitated via the delivery mechanism such as an actuator. As the actuator is operated, the formulation is delivered from the container through the housing of the fluid dispensing device 100 or 200. The actuator may include a button or a trigger or both. The actuator may have a proprietary structure such as a keyed arrangement requiring the container and the actuator to be keyed together for proper operation and ensuring that the droplets are emitted from the container in the proper direction. The keyed arrangement may enhance child safety and may further prevent accidental discharge of formulation/aerosol content from the container when the container is disengaged from the actuator.
If desired, a user may be required to follow a specific installation sequence or protocol in order to assemble and use the container with the housing. Such a requirement can be implemented to ensure that only containers intended for use with the housing can, in fact, be used. This feature can improve safety. Still further, the actuator and/or housing may be designed with an interlocking feature. For example, a user may be required to depress a button 320 (
Various control techniques may be implemented by mechanically, electromechanically, and/or electrically linking the actuator with one or more other features. For example, one may interlock the actuator mechanism with the fan to provide, among other things, safer operation, a one-handed operation, a variable overall emission rate (implemented by a variable fluid dispensing rate from the container or a variable fan speed, or both), and/or an intermittent or continuous operation of the fluid dispensing device 100 or 200. For example, an interlocking feature may permit a user to depress the button 320, which in turn enables the user to depress the trigger 322 to cause fluid emission. Once the trigger 322 is depressed, the user can release the button 320, whereupon the button 320 remains in the depressed condition, thereby allowing the user to squeeze the trigger 322 to continuously dispense fluid. The button 320 remains in the depressed state until the trigger 322 is released, at which point the button 320 returns to the non-depressed state. Thereafter, the user is required to depress the button 320 again to depress the trigger 322 and resume dispensing of fluid. In another embodiment, it may be desired to provide for a continuous delivery of fluid without pulling the trigger 322 continuously. For example, the user may push the button 320 one or more predetermined number of times to cause the trigger 322 to stay in a locked continuous delivery position without having the user's finger on the trigger 322, thereby resulting in less hand fatigue for the user/user. Alternatively, it may be desired to limit the amount of time that the trigger 322 remains in a locked continuous delivery position by utilizing a timing mechanism interconnected with the actuator such that the actuator is deactivated after a predetermined time period. The foregoing control techniques or any other desired fluid dispensing device operational controls may be effected by the combination of the trigger, the button, or any other activation mechanism as may be known in the art.
In another embodiment of the fluid dispensing device 100 or 200, the fan 104 or 204 may be interlocked with the actuator such that the fan begins to run when the actuator is actuated and stops running when the actuator is deactivated, or begins and/or stops running a predetermined time or times before or after the actuator is activated or deactivated, respectively. Specifically, as seen in
Referring to
Fine droplet sizes may be needed to achieve an efficacious result in certain applications, such as when spraying mosquitos. The combination of the actuator, the formulation (including the propellant in non-BoV systems), the type of container, the forced-air fan, and the shape of the nozzle contributes to the production and emission of fine droplet sizes of the formulation in a range of about 5 microns or smaller to about 400 microns or larger. The desired or efficacious size of the droplets is dependent upon the desired result of the dispensing operation of the fluid dispensing device 100 or 200. For example, it has been demonstrated that small droplet sizes to be most efficacious for mosquito knockdown formulations. In an embodiment in which the device 100 or 200 is to be used to repel and kill mosquitos, the droplet sizes are advantageously in a range between about 5 microns or smaller and about 60 microns or larger. The device 100 or 200 can alternatively be used to spray a different insecticide, an animal, insect, or other pest deterrent or killer (e.g., slug control), a herbicide, a fungicide, a mildewcide, an antibacterial formulation, a liquid for mitigating another organism, a fertilizer, a liquid plant food, a coating to protect evergreen foliage or other plants against winter wind burn, or any other liquid at a desired droplet size within the range noted above.
Smaller droplet sizes may be more readily dispersed by the fan than larger droplet sizes from the fluid dispensing device 100 or 200. Understanding that most formulations include an active, a volatile solvent, and a carrier such as oil or water, it may be desirable to promote droplet size decay as the droplet is traveling through the device 100 or 200. This reduction in droplet size may be effected by causing the solvent and/or the carrier to evaporate during such time. To that end, another component such as a heating element 410 may be provided in the fluid dispensing device 100 or 200 as seen in
As part of the formulation, ingredients such as colorants, fluorescent materials, or other similar substances may be provided to increase visibility of the fog or mist. Added colorant(s) in the formulation further aid in aiming the projecting formulation, for example, in low light conditions, and achieving proper coverage of a target area. Still further, a scent or a deodorant may be added.
In a cordless embodiment of the fluid dispensing device 100 or 200, one or more rechargeable batteries 412 (
In another embodiment, a light source 500 (
In a further embodiment, the programmable device 352 and other components mounted on the circuit board 350 of
The circuit board 350 may pulse the fan and/or the introduction of the formulation fluid into the housing. The pulsing feature optimizes battery life because the fan is not running continuously. Also, as the formulation fluid is pulsed via the actuator in optimized amounts into the housing instead of being continuously fed in the housing, the run time (usage) of the formulation fluid is extended. Pulsing of the formulation allows for a controlled quantity and targeted application of the formulation onto a subject.
Another application of the circuit board 350 and programmable element 352 may be in conjunction with a safety sensor. As seen in
Yet another application of the circuit board may be in connection with a movement/position detector 602 (
As further shown in
Referring now to
Referring now to
Referring next to
The plunger 200b has a plate-like shape and occupies a plane substantially parallel to the central axis 118b, as shown in
The return spring 202b shown in
Referring now to
Referring again to
The fluid dispensing device 100b may be prepared for use as follows. It should be noted that the container 110b may be supplied to a user separately from the rest of the fluid dispensing device 100b. First, with respect to the embodiment of
If desired, more than two shoulder portions or lugs 270b may be used, in which case a corresponding number and spacings of recesses 298b, shelves 295b and walls 300b would be provided.
The interfering relationship of the shoulder portion(s) 270b above the shelf or shelves 295b prevents downward movement of the container 110b and thus captures the container 110b within the sheath 280b. Also, when the container 110b is in the properly mounted state, the protruding member 260b is disposed in the recess 290b, thereby properly aligning the orifice 250b toward the emission end. Moreover, in the properly mounted state, the aperture 255b is disposed below the plunger 200b, thereby allowing the plunger 200b to extend through the overcap 240b to depress the button 235b during actuation in turn to release the fluid 137b from an opening 305b of the button 235b, as shown in
After the container 110b has been properly mounted to the device housing 105b, the user may rotate a knob 310b, shown in
After the knob 310b has been turned, the user grips the handle 187b and aims the emission end 130b toward an intended application region while holding the device 100b at roughly waist-level. Then, the user pulls the trigger 205b upward. As the trigger 205b is pulled upward by a user, the trigger arm 195b pivots about the boss 215b, preferably first raising the switch 225b, which has a spring-loaded actuating arm 333b in contact with a boss 334b of the housing 105b. Raising of the switch 225b causes the actuating arm 333b to move relative to a body 334b-1 of the switch 225b, in turn eventually closing the switch 225b so that the fan 140b is initially turned on, either by direct application of electrical power via the switch 225b or by signaling the controller or programmable element 226b via the switch 225b to actuate the fan 140b. The air flow developed by the fan 140a is whirled into a vortex-like shape because of the presence of the guiding member 150b and the vanes 155b, 160b. Thereafter, further upward pulling of the trigger 205b causes the engaging member 220b to move downward, in turn moving the plunger 200b downward. Downward movement of the plunger 200b depresses the button 235b, which causes the pressurized fluid 137b to be released from the container 110b through the orifice 250b of the container 110b and thereby causes the container 110b to release the liquid container contents 137b into the passage 120b defined by the interior surface 115b while the fan 140b is developing air flow in the passage 120b. The air in the passage 120b with the droplets of container contents 137b entrained therein are thereby emitted out the emission end 130b.
The vortex-like shape of the air flow causes the droplets of the fluid 137b to be propelled farther and more precisely than would be otherwise possible. In addition, as the droplets of the fluid 137b are entrained in the air flow, the droplets may be sheared into smaller sizes. Moreover, the farther the droplets are propelled, the more opportunity for shearing exists.
When the user wishes to terminate emission of material from the container 110b, the user releases the trigger 205b, thereby initially retracting the plunger 200b and closing the valve 335b of the container 110b (seen in
Turning the fan 140b on before actuating the container valve 335b as the user is pulling the trigger 205b upwardly ensures that the air flow is established in the passage 120b before the contents of the container 110b are released therein. Conversely, turning the fan off after the container valve 335b is closed as the user is releasing the trigger 205b ensures that air flow continues after the release of container contents is terminated, so that all of the container contents that have been released into the passage 120b are emitted through the emission end 130b. If desired, the fan 140b may be turned on concurrently with or after actuation of the container 110b and/or may be turned off concurrently with or before deactivation of the container 110b.
The location of the trigger 205b increases the ease-of-use of the fluid dispensing device 100b. Because the trigger 205b is disposed along a bottom surface of the handle 187b and is actuated by applying a force in an upward direction on the trigger 205b, a user can hold the device 100b with one hand at waist level during use (i.e., during application of the fluid 137b to a region some distance forward of the emission end 130b). Moreover, the shape of the handle 187b and the space between the handle 187b and a top surface of the device housing 105b is ergonomic. Also, components of the device 100b are disposed in the device housing 105b strategically such that the device 100b is well balanced and is easy to carry for long periods of time. The well-balanced nature of the device 100b is such that the device 100b, without the container 110b, is able to stand upright, without external support, when placed by a user on a substantially flat surface (
When the container 110b has been used to such an extent that no more pressurized fluid 137b remains in the container 110b, or if there is a need or desire to remove the container 110b from the device 100b, the container 110b may be removed from the device housing 105b using a process that is the reverse of the process described above for mounting the container 110b. The above steps may then be repeated to install a new or different container.
In the fluid dispensing device 100b, the fan 140b may be used to propel fine particles of the fluid 137b out of the housing 105b. The fan 140b may be positioned within the housing 105b or it may be placed externally at one end of the housing 105b to provide forced air from the first end 125b to the emission end 130b. An external fan may be disposed in a fan housing. The fan 140b may be of any type, for example, including a type with one or more fan blades or an axial or radial impeller, or may comprise an inductor fan. The guiding member 150b and the vanes 155b, 160b may be movable. Forced air helps counteract effects of wind on fluid emission direction and helps the user to direct emission as desired. Optionally, the fan speed and operation may be adjusted and controlled in such a manner that the propelled distance and the spray pattern of the fine particles are varied as desired. This is particularly important when a pesticide or other chemical formulation is to be applied only to particular surface(s) depending on the type of formulation and the intended use of the fluid dispensing device 100b. As described above, the operation of the fan 140b may be changed and controlled as desired by a programmable element 226b as changes in each application (i.e., the type of the fluid 137b emitted) warrant. The fan 140b and, perhaps, other components can be configured to deposit fluid between about 3 or fewer feet away and about 20 or greater feet away from the housing 105b.
A variety of containers 110b may be used wherein each operate in a different manner. For example, the container 110b may be either a bag-on-valve (BoV) container or a non-BoV container. A BoV valve can spray in any orientation. Non-BoV valves fall into two types: vertical and tilt actuated valves. A vertical valve has a dip tube and is actuated by applying a downward force to the valve when the container is oriented in an upward direction (i.e., when the container is disposed vertically and the valve up disposed upwardly). The tilt valve is actuated by a sideways force to the valve. Yet another valve is a “spray any way” valve employing a flow valve that permits spraying at any position of the container, except when the container is oriented horizontally. The BoV system includes an aerosol valve attached to a bag. The formulation or product is placed inside the bag and a propellant fills the space between bag and can, and hence, a BoV container may be used for an environmentally-friendly purpose. When a button on the valve is pressed, the formulation inside the bag is dispensed with the aid of the pressurized/compressed propellant, which squeezes (i.e., applies pressure on) the bag. The propellant in the case of a BoV may be compressed air/nitrogen, thereby avoiding the use of hydrocarbons. As should be evident from the foregoing, in BoV systems, the propellant is separated from the formulation and does not affect the chemical characteristics of the formulation. Another feature of the BoV system is that the fluid dispensing device can be disposed and actuated at any angle. A still further feature of the BoV system is that the container may be a single predetermined size regardless of the fluid to be dispensed and instead the quantity of the formulation can be adjusted by choosing different size bags to be inserted into the container depending on the required usage or the application of the formulation.
Other types of non-BoV aerosol containers 110b may alternatively be used that are different from the BoV system in the sense that the propellant and the formulation are disposed together within the container. In such non-BoV systems, the propellant is usually a hydrocarbon substance. If desired, a different volatile substance could be used as a propellant, including an alcohol, such as isopropyl alcohol, ethanol, methanol, butyl alcohol, polyhydric alcohols, unsaturated aliphatic alcohols, acyclic alcohols, etc. and combinations thereof.
Such non-BoV pressurized containers 110b have the advantage that very small droplet sizes can be formed and emitted. Further, such containers do not exhibit a substantial decrease in pressure as the fluid is dispensed, as is experienced by BoV systems. It may be noted that some non-BoV systems that use an elongate dip tube inside the container must be maintained in substantially a vertical orientation as the contents are emitted so as to maintain the end of the dip tube in contact with the container contents. Otherwise, improper dispensing can result. However, other non-BoV systems do not use an internal elongate dip tube, and such containers incorporating such systems may be suitable for use in the device 100b.
In the device 100b, an adjustable mounting apparatus 275b may be attached to or incorporated within the housing 105b to accommodate different-sized containers. Also, the container 110b can be replaced by any other vessel that uses a pump to accomplish fluid flow.
Still further, the device 100b may utilize a container 110b containing an unpressurized or pressurized first fluid 137b that is fluidically coupled to a first inlet 340b of a nozzle 345b, as shown in
Dispensation of the fluid 137b of the container 110b is facilitated via the delivery mechanism such as the actuator 190b. The actuator 190b may include a button or a trigger or both. The actuator 190b may have a proprietary structure other than as described above such as a keyed arrangement requiring the container 110b and the actuator 190b to be keyed together for proper operation and ensuring that the droplets are emitted from the container 110b in the proper direction. The keyed arrangement may enhance child safety and may further prevent accidental discharge of formulation/aerosol content from the container 110b when the container 110b is disengaged from the actuator 190b.
Still further, the actuator 190b and/or the housing 105b may be designed with an interlocking feature. For example, a user may be required to depress a button before the trigger 205b can be depressed to dispense a fluid. In this example, the user may be able to depress the button with one hand while depressing the trigger 205b with another hand, or both the button and the trigger 205b may be depressed by a user using the same hand. In any event, the use of an interlocking feature can improve safety by reducing accidental discharges of fluid.
Various control techniques may be implemented by mechanically, electromechanically, and/or electrically linking the actuator 190b with one or more other features. For example, one may interlock the actuator 190b with the fan 140b to provide, among other things, safer operation, a one-handed operation, a variable overall emission rate (implemented by a variable fluid dispensing rate from the container 110b or a variable fan speed, or both), and/or an intermittent or continuous operation of the fluid dispensing device 100b. For example, an interlocking feature may permit a user to depress the button, which in turn enables the user to depress the trigger 205b to cause fluid emission. Once the trigger 205b is pulled, the user can release the button, whereupon the button remains in the depressed condition, thereby allowing the user to squeeze the trigger 205b to continuously dispense fluid. The button remains in the depressed state until the trigger 205b is released, at which point the button returns to the non-depressed state. Thereafter, the user is required to depress the button again to depress the trigger 205b and resume dispensing of the fluid 137b. In another embodiment, it may be desired to provide for a continuous delivery of the fluid 137b without pulling the trigger 205b continuously. For example, the user may push the button one or more predetermined number of times to cause the trigger 205b to stay in a locked continuous delivery position without having the user's finger on the trigger 205b, thereby resulting in less hand fatigue for the user. Alternatively, it may be desired to limit the amount of time that the trigger 205b remains in a locked continuous delivery position by utilizing a timing mechanism interconnected with the actuator 190b and/or the controller or programmable element 226b such that the device 100b is deactivated after a predetermined time period. The foregoing control techniques or any other desired fluid dispensing device operational controls may be alternatively or additionally effected by the combination of the trigger 205b, the button, or any other activation mechanism as may be known in the art.
Fine droplet sizes of the fluid 137b may be needed to achieve an efficacious result in certain applications, such as when spraying mosquitos. The combination of the actuator 190b, the fluid 137b (including the propellant in non-BoV systems), the type of container 110b, and the fan 140b contributes to the production and emission of fine droplet sizes of the fluid 137b in a range of about 5 microns or smaller to about 400 microns or larger. The desired or efficacious size of the droplets is dependent upon the desired result of the dispensing operation of the fluid dispensing device 100b. For example, it has been demonstrated that small droplet sizes are most efficacious for mosquito knockdown formulations. In an embodiment in which the device 100b is to be used to repel and kill mosquitos, the droplet sizes are advantageously in a range between about 5 microns or smaller and about 60 microns or larger.
Smaller droplet sizes may be more readily dispersed by the fan 140b than larger droplet sizes from the fluid dispensing device 100b. Understanding that most formulations include an active, a volatile solvent, and a carrier such as oil or water, it may be desirable to promote droplet size decay as the droplet is traveling through the device 100b. This reduction in droplet size may be effected by causing the solvent and/or the carrier to evaporate during such time. To that end, another component such as a heating element may be provided in the fluid dispensing device 100b. The heating element helps to accelerate an evaporation rate of a solvent in the formulation droplets. Another approach to reducing the size of the droplets is to provide alcohol and/or one or more other evaporative or volatile solvents as the solvent element in the formulation. As alcohol has a low boiling point, it evaporates more readily and rapidly as it encounters air flow from the fan and consequently the droplet size is reduced during projection and over a distance from the fluid dispensing device 100b, even without the use of a heating element. A further feature of the disclosed embodiments is that by projecting the droplets farther, they experience a longer hang time in the air before they descend onto a target area. This longer hang time provides more time for evaporation of non-active ingredients such as the solvent and/or carrier in the droplets and further reduces the droplet size as the remaining portion of the droplets is essentially discrete portions of the active ingredient of the fluid 137b.
As part of the fluid 137b, ingredients such as colorants, fluorescent materials, or other similar substances may be provided to increase visibility of the fog or mist. Added colorant(s) in the fluid 137b further aid in aiming the projecting fluid 137b, for example, in low light conditions, and achieving proper coverage of a target area. Still further, a scent or a deodorant may be added. Some formulations of the liquid 137b and/or the liquids associated with the embodiments of
The rechargeable battery 325b allows the device 100b and operator to be untethered by wires, and other energy sources, such as gasoline, kerosene, and the like, are not involved. The rechargeable battery 325b may be lithium ion, nickel cadmium, or other suitable rechargeable batteries. A charging device with an AC/DC adapter for the rechargeable batteries 325b may be provided with the housing 105b of the fluid dispensing device 100b. In a further alternative embodiment, the fluid dispensing device 100b has a cord for plug-in use in the event that the batteries 325b are run down and fully discharged. In some of the embodiments of the fluid dispensing device 100b, a battery power indicator is included with the batteries to monitor a charge of the batteries in real time. The indicator may be a visual or an auditory indicator that provides the relative or absolute amount of power remaining in the battery (or batteries) 325b at a given time. In some other embodiments, the charging device may be integrated into a storage base for more convenient storage of the entire device 100b as well as better accessibility, and allow charging of the battery.
The controller or programmable element 226b together with one or more suitable sensors may be programmed and operable to sense and recognize an engagement of a specialized/customized type of container 110b with the actuator 190b and accordingly control the speed of the fan 140b and, as a result, control the projected distance and emission of the fluid 137b from the fluid dispensing device 100b. Specifically, each different fluid 137b may be associated with and identified with its own specific overcap 240b, or a conventional bar code or QR code or other indicia printed on the container 110b, by detecting a color and/or shape of an overcap 240b or other portion of the container 110b, or any other identifying apparatus or technique that may be carried by or associated with the container 110b. The controller or programmable element 226b can identify the type of container and thereby the associated formulation therein either separately or in combination with sensors such as a bar code reader, a QR reader, an electromechanical sensor, or one or more other suitable sensors. Once the type of the fluid 137b is identified, then the controller or programmable element 226b may permit or deny the engagement or operation of the container 110b with the actuator 190b. The controller or programmable element 226b may also set the fan speed and control other functions of the fluid dispensing device 100b based on the type of the fluid 137b being used.
The controller or programmable element 226b may pulse the fan and/or the introduction of the 137b fluid into the passage 120b. The pulsing feature optimizes battery life because the fan 140b is not energized and/or running continuously. Also, as the fluid 137b is pulsed in optimized amounts into the housing instead of being continuously fed in the housing, the run time (usage) of the fluid 137b is extended. Pulsing of the fluid 137b allows for a controlled quantity and targeted application of the fluid 137b onto a target.
A safety sensor such as an ultrasonic sensor, an optical sensor, or one or more other similar sensors known in the art may be provided in or on the fluid dispensing device 100b. When the safety sensor senses the presence of an object too close to the emission end 130b of the fluid dispensing device 100b, the sensor provides a signal to the circuit board 320 which either turns off the device 100b or prevents the fluid dispensing device 100b. This minimizes the probability of accidental spraying of people or animals.
Yet another embodiment comprehends a movement/position detector such as a gyroscope, an accelerometer, a GPS unit, and/or one or more other components known in the art that detect orientation or position. With this combination, the circuit board 320 and/or controller or programmable element 226b receive signals from the detector and can change the fan speed and/or control the operation of other components of the fluid dispensing device 100b depending on whether the fluid dispensing device 100b is pointing up, down, or horizontally and/or based on the position of the device 100b. In such situations the rate at which fluid is dispensed may be made dependent upon orientation and/or position of the device 100b. Thus, at appropriate orientations and/or locations, the fan speed may be reduced, thereby reducing the amount of the fluid 137b product being dispensed. As a consequence, conservation and optimization of use of the fluid 137b are realized. Another feature could be implemented wherein the device 100b is automatically shut off if the device is dropped or placed on the ground. If desired, the circuit board 320 may communicate via any known technology (e.g., Bluetooth or Wi-Fi) with a smartphone, a tablet, a computer, or the like to communicate data, such as device attitude and/or position, time and date of application, application rate, or any other data that might be used by a user or another to diagnose, treat, track, and/or fulfill application requirements.
The device 100, 200, and 100b is simple in design, inexpensive to produce and operate, and effective for a wide variety of applications. The various elements may be made of low cost materials, and application accuracy and operator safety are enhanced.
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a” and “an” and “the” and similar references in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the disclosure and does not pose a limitation on the scope of the disclosure unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the disclosure.
Numerous modifications to the present disclosure will be apparent to those skilled in the art in view of the foregoing description. It should be understood that the illustrated embodiments are exemplary only, and should not be taken as limiting the scope of the disclosure.
The present application is a divisional of U.S. application Ser. No. 15/081,328, filed Mar. 25, 2016. entitled “Fluid Dispensing Device” which claims the benefit of U.S. Provisional Patent Application No. 62/138,228, filed Mar. 25, 2015, entitled “Fluid Dispensing Device”, owned by the assignee of the present application and the disclosures of which are hereby incorporated by reference herein.
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Number | Date | Country | |
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20190124911 A1 | May 2019 | US |
Number | Date | Country | |
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62138228 | Mar 2015 | US |
Number | Date | Country | |
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Parent | 15081328 | Mar 2016 | US |
Child | 16170734 | US |