Information
-
Patent Grant
-
6809329
-
Patent Number
6,809,329
-
Date Filed
Wednesday, June 19, 200222 years ago
-
Date Issued
Tuesday, October 26, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Lee; John R.
- Hashmi; Zia R.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 250 5061
- 588 252
- 588 249
- 405 128
- 220 411
- 220 453
-
International Classifications
-
Abstract
A sealable container for receiving toxic waste for long-term storage is described, the container comprising sheet metal members welded together to form a main fillable volume; four hollow, sheet metal, vertically directed leg portions situated at corner positions on the container, and, a separate lid member fixable to the container to seal at least the main fillable volume wherein the majority of the weld length utilized in the container construction is constituted by fillet welds. Further constructions are described having means to prevent flotation of waste in a liquid grout prior to solidification thereof and constructions where the leg volumes are independently fillable of the main volume.
Description
The present invention relates to a sealable container particularly, though not exclusively, for the containment and storage of radioactive waste.
So-called intermediate level radioactive waste is generally stored in sealed containers which are initially stored for a period of time, about 100 years for example, in storage vaults. It is intended for these filled and sealed containers to be eventually stored in underground repositories, the repositories themselves being back-filled with a liquid grout to seal the filled containers therein. Alternatively, the repositories may not be back-filled for a further period of about 50 years allowing recovery of the containers if desired.
Present containers are generally rectangular box-shaped and made from stainless steel sheet material having vertical stiffening leg portions situated in a mid-wall position. The corners of the basic box are rounded off to avoid criticality situations arising when four boxes are stacked in a square, corner to corner orientation. However, whilst this is a safe configuration, the presence of the vertical stiffening legs at mid-wall positions reduces the available waste accommodating volume of the container. A further disadvantage of present container designs is that they are constructed by full-thickness penetration welds which are expensive due to the labour intensive preparation needed.
Another form of containment for the storage of intermediate level radioactive waste is by the use of stainless steel drums filled with waste, grouted and sealed and holding four drums for example together in a so-called stillage. Such a stillage for holding waste filled drums is described in WO95/33268 of common ownership herewith. The stillage comprises an open, fabricated sheet metal construction for holding up to four drums, the stillage having four legs at corner positions. The legs are strong in the vertical direction and have features enabling a plurality of filled stillages to be stacked one above the other in stacks of up to nine stillages high for example in a store or repository with no additional interconnection between the stillages. The number of stillages in the stack depends upon the strength of the stillages and, in principle, there could be more than nine in a stack. Such a storage system is described in WO95/33269 also of common ownership herewith. The particular form of construction shown in the above noted prior art references renders the stacked stillages particularly resistant to toppling during a seismic event for example, i.e. the stacked stillages are more inherently stable than known systems of stacked containers.
It is an object of the present invention to provide a sealable container for receiving intermediate level. radioactive waste which container is less expensive to manufacture than known sealable containers.
It is a further object of the present invention to provide a sealable container which is compatible with regard to stacking with the stillages described in WO95/33268 and WO95/33269 without restriction, i.e. there may be any mix of stillages and/or containers adjacent one another and/or in a stack.
According to a first aspect of the present invention, there is provided a sealable container for receiving toxic waste for long-term storage, the container comprising sheet metal members welded together to form a main fillable volume; four hollow, sheet metal, vertically directed leg portions situated at corner positions on the container; and, a separate lid member fixable to the container to seal at least the main fillable volume wherein the majority of the weld length utilised in the container construction is constituted by fillet welds.
Fillet welds are welds formed by the joining together of sheet metal wherein the joint comprises one sheet overlying a second sheet in a parallel or orthogonal relationship for example and a fillet of weld metal is formed between the edge of the first sheet and the surface of the second sheet. In this regard reference is made to British Standards BS 499: Part 1: 1983, the content of which is incorporated herein by reference. Conventional welds for the construction of such containers have employed full-depth penetration welds where two sheet edges abutting each other are ground away to form an included angle of about 90° which is then filled with weld metal. Such welds are very expensive to produce owing to the extensive pre-welding joint preparation needed. It has been found that the integrity of containers constructed according to the present invention is adequate for the purpose intended and that the life of such containers is also comparable to prior art containers.
It is intended that the length of fillet welds in the construction of containers according to the present invention should be greater than 50% of the total weld length.
According to a second aspect of the present invention, there is provided a sealable container for receiving toxic waste for long-term storage, the container comprising sheet metal members welded together to form a main fillable volume; four hollow, sheet metal, vertically directed leg members having cavities therein and situated at corner positions on the container; and, a separate lid member fixable to the container to seal at least the main fillable volume wherein the cavities of the four hollow leg members are sealed from the main volume of the container but are fillable from the exterior of the container.
Containers according to the second aspect of the present invention have hollow leg members situated at the container corners. When four containers are stacked adjacent each other in a square array, there is no danger of a criticality situation arising due to too much radioactive material being in close proximity at the corner region since the volume of the leg members is sealed from the main container volume. However, a requirement of containers for long term storage of radioactive waste is that all volumes must be fillable by grout, poured for example into a repository containing a plurality of such containers. Thus, the leg volumes of containers according to the second aspect of the present invention are provided with suitable apertures in appropriate places such that a rising level of liquid grout in a repository, for example, will fill the leg volumes of the containers even when a plurality of such containers are stacked one upon the other and/or stacked with stillages as hereinabove described with reference to the prior art.
Alternatively, the leg volumes may be filled with grout prior to being placed in a long-term storage facility in order to ensure that the leg volumes are entirely filled. In a container where the leg volumes are to be filled prior to storage, the legs will be sealed apart from a suitable aperture at the top thereof for filling purposes.
The construction of the leg portions may take many varied forms. The leg portions may take the form of separate leg member fabrications which are attached to the main fillable volume or may utilise part of a vertical wall member of the main fillable volume to form part of the leg construction.
The fact that the leg members are situated at the container corners is important since the hollow leg members are intended to readily deform if the container is dropped onto a hard surface so as to absorb impact forces. However, the welds at the legs and around the edges of the main fillable volume of the container must remain intact which testing has confirmed to be the case.
According to a third aspect of the present invention, there is provided a sealable container for receiving toxic waste for long-term storage, the container comprising sheet metal members welded together to form a main fillable volume; four hollow, sheet metal, vertically directed leg portions having cavities therein and situated at corner positions on the container; and, a separate lid member fixable to the container to seal at least the main fillable volume wherein a horizontally directed base-wall member of the main fillable volume is provided with a stiffening member on an internal face thereof.
Where containers according to the present invention are to be stacked with other similar containers and/or with stillages holding filled drums as described hereinabove with reference to the prior art, it is necessary that the horizontal base panel member of the container does not sag below a horizontal level and remains at least flat even when filled with waste and grout. In order for the containers according to the present invention and/or stillages according to the prior art when stacked together in stacks of up to nine high, for example, to remain stable, it is essential that the only contact with an adjacent container or stillage is through the ends of the leg members. Thus, sagging of the base panel member in a downwardly direction to contact the container or stillage below is unacceptable due to a dramatic reduction in stability of the stack and damage caused to adjacent items.
Whilst the containers are generally placed upon a flat surface after filling with waste and prior to filling with liquid grout which subsequently cures and solidifies thus becoming self-supporting, in some cases this may not be possible and it is therefore necessary for the container base to be inherently resistant to sagging even when full. Furthermore, the possibility that the containers will not be back-filled with grout and may nevertheless be filled to their maximum load capacity must be allowed for in the construction.
The form of the stiffening member may be of generally cruciform shape extending between opposite walls or between opposite corners of the container within the main fillable volume. The arms of the stiffening member may be of inverted channel shape and welded at least to the container base inner surface. The depth of the cruciform member may be minimised so as not to compromise too much the load capacity of the container with regard to the size of waste which may be contained therein.
Due to the need, in most cases, to preclude any volumes within the container from being unfilled with grout, suitable apertures are formed in the stiffening member to ensure that all spaces are filled by a rising level of liquid grout when grouting the waste filled main volume.
Because the stiffening member is not subject to long-term corrosion attack when the container is filled with grout as is the exterior of the container, it may be made of material other than stainless steel such as a ferritic stainless steel for example. The reason for this is that the grout tends to neutralise any acids formed and to prevent corrosive attack. If the container is not to be grouted, all components may need to be made of austenitic stainless steel.
According to a fourth aspect of the present invention, there is provided a sealable container for receiving toxic waste for long-term storage, the container comprising sheet metal members welded together to form a main fillable volume; four hollow, sheet metal, vertically directed leg portions having cavities therein and situated at corner positions on the container; and, a separate lid member fixable to the container to seal at least the main fillable volume, the container further including a grid to cover the main fillable volume to prevent waste contained therein from rising above the surface of liquid grout until said grout has solidified, the grid, in use, remaining below the surface level of solidified grout.
Some of the toxic waste which will be stored within the container will be of a lower density, perhaps due only to having hollow voids or due to the material per se being of a lower specific gravity than the liquid grout used for filling the container. In these circumstances, it is important to prevent the waste from floating in the grout while still liquid and from protruding above the surface and possibly interfering with lid closure. In the case of radioactive waste, regulations demand that it is completely immersed in grout during storage.
The grid may take the form of a metal mesh having a stiffening frame which fits through the open aperture at the mouth of the container and locks into position at a level within the container which, in use, is below the final level at which solid grout will exist thus, the waste and the grid will be submerged in the solid grout.
Preferably, the grid may be fastened in position in the container by means which are relatively easily operated remotely by manipulator means.
In order that the present invention may be more fully understood, examples will now be described by way of illustration only with reference to the accompanying drawings, of which:
FIG. 1
shows a plan view of a first embodiment of a sealable container according to the present invention;
FIG. 2
shows a section in elevation on the line
2
-
2
of
FIG. 1
;
FIGS. 2A and 2B
show details of possible fillet weld configurations for joining the vertical wall plates to the horizontal top and base plates of a container according to the present invention;
FIG. 3
shows a view in elevation of part of the container in the direction of the arrow “
3
” of
FIG. 1
;
FIG. 4
shows the top portion of a leg in greater detail indicated by the arrow “
4
” of
FIG. 2
;
FIG. 5
shows a cross section through a leg member along the line
5
-
5
shown in
FIG. 2
;
FIG. 6
shows a cross section through the top of a leg member along the line
6
-
6
shown in
FIG. 4
;
FIG. 7
shows the region indicated by the arrow “
7
” in
FIG. 1
in greater detail;
FIG. 8
shows a cross section along the line
8
-
8
shown in
FIG. 1
of part of a base stiffening member;
FIG. 9
shows a cross section of a lid member for the container of
FIGS. 1
to
8
;
FIG. 10
shows the portion indicated by the arrow “
10
” of
FIG. 9
in greater detail;
FIGS. 11A
to
11
H show alternative schematic cross sectional views of different leg constructions;
FIGS. 12A
to
12
I show alternative schematic constructions for joining the plates of the main volume to a “standard” leg member;
FIG. 13
shows a plan view of a container according to the fourth aspect of the invention having an anti-flotation grid therein;
FIG. 14
shows a partial cross section in elevation of the mouth of the container and the grid on the line
14
-
14
of
FIG. 13
;
FIG. 15
shows a similar partial cross section to that shown in
FIG. 14
but on the line
15
-
15
of FIG.
13
and also including a lid in position;
FIG. 16
shows a plan view of a sub-assembly for fixing within the container for locating and supporting an anti-flotation grid; and
FIG. 17
which shows a detail on the line
17
-
17
of
FIG. 16
of how the sub-assembly of
FIG. 16
is fixed within the container.
Referring now to
FIGS. 1
to
10
and where the same features are denoted by common reference numerals. A sealable container for the long-term storage of toxic waste, particularly so-called intermediate level radioactive waste, is indicated generally at
20
. The container comprises four vertical outer wall panels
22
,
24
,
26
,
28
; a horizontal outer base panel
30
; a horizontal upper panel
32
having an aperture
34
therein for the purpose of filling the container with waste (not shown); and a lid member
36
(see
FIGS. 9 and 10
) for sealing the aperture
34
after filling with waste. A leg member
40
,
42
,
44
,
46
is provided at each corner of the container. A stiffening member
50
of generally cruciform shape is provided on the internal face of the base panel member
30
. The leg members
40
etc. are formed by fabrication from a sheet of metal, in this case stainless steel,
54
(see
FIG. 5
) into a generally triangular shape in cross section leaving a gap
56
which is bridged by a keeper plate
58
seal seam welded by fillet welds
60
,
62
along their entire length (the remaining legs
42
,
44
,
46
are constructed in identical fashion). The vertical side plates
22
to
28
are welded to the leg members
40
etc. by continuous fillet welds
64
,
66
and intermittent stitch welds
68
,
70
(the remaining legs have identical construction and will not be described individually). The base of the leg members
40
etc. abut the lower base plate
30
and are welded
74
around the periphery thereof so as to seal the internal volume
76
of each leg from the main fillable volume
78
of the container
20
. The horizontal upper panel
32
has a cut-out
80
at each corner where it meets the leg members (see FIG.
6
). Each leg member
40
etc. has a rebate
82
at its upper end so as to leave a short portion
84
extending vertically above the top plate
32
(see
FIG. 4
) . The rebated portion is seam welded
88
around the periphery thereof to the underside
90
of the top plate
32
again sealing the interior
78
of the container from the interior
76
of each leg. Welded
92
to the upper plate
32
at each cornea is a spacer member
94
formed into a shape corresponding generally to that of part of the leg cross section (see FIGS.
4
and
6
). The top of the spacer member
94
when welded to the top plate
32
is level with the top of the extended portion
84
of the leg and enables a horizontal stacking and lifting plate member
96
of generally triangular shape to be welded
98
thereto. The stacking and lifting plate
96
has a hole
100
of elongate, non-circular shape therein to enable twist locks (not shown) of lifting apparatus (also not shown) to lift the container in the empty and full conditions. Also included in the plate
96
are round location holes
102
which co-operate with location dowels (not shown) of plant for the filling of the container
20
with intermediate level radioactive waste and grout with a minimum of leakage. The vertical extent of the portion
84
, spacer
94
and plate
96
is sufficient to enable the base
30
of a second container stacked on top of the first container
20
to be clear of the lid member
36
. The horizontal edges of the vertical side plates
22
etc. are continuous seam fillet welded to the edge of the top plate
32
and to the base plate
30
by fillet welds
91
,
93
as shown in
FIG. 2A
which also applies to the top plate
32
to vertical side plate welds.
FIG. 2A
shows a schematic diagram of two fillet welds
91
,
93
on the inner and outer surfaces of the junctions. In some cases a single weld may be sufficient but in cases where one of the plates is relatively thin and high stress results, two welds may generally be employed, one each on the inner and outer faces/edges.
FIG. 2B
shows an alternative form of fillet weld construction where the top plate
32
is welded to the side plate
22
etc. by two welds
91
,
93
as are the sides
22
etc. to the bottom plate
30
. Each leg member
40
etc. is provided with apertures
110
,
112
,
114
at the sides, top and bottom thereof respectively to enable a rising level of liquid grout, when poured into a repository containing a plurality of the containers
20
, to fill the leg interior volumes
76
without leaving air spaces behind. The aperture
114
at the bottom of each leg corresponds to the aperture
100
at the top of each leg when two or more containers are stacked together. Thus, the main interior fillable volume
78
is separate from the interior volumes
76
of the legs which may be back-filled with grout during long-term storage as required. The vertical side wall plates
22
etc. are provided with stiffening ribs
120
to prevent bowing of the sides when filled with waste. The base
30
is provided on the inner face thereof with a stiffening member
50
of generally cruciform shape. The stiffening member
50
is formed of sheet metal pressings and has four arms
124
which are each of inverted channel section and stretch from corner to corner of the container. The lower edge
126
of the stiffening member is welded
128
to the inner surface of the base plate
30
leaving apertures
130
at intervals along the edge. The upper surface of the member
50
has apertures
132
. The combined effect of the apertures
130
and
132
is to enable a rising level of liquid grout within the volume
78
of the container
20
to completely fill the space
134
between the stiffening member
50
and the base plate
30
. The aperture
34
of the top plate
32
has a formed upturned lip
140
, the lip
140
being surrounded by a reinforcing ring
142
welded
144
,
146
thereto (see FIG.
4
). The ring
142
is provided with threaded bolt holes
148
to receive bolts
150
for securing the co-operating lid
36
member (see
FIG. 9
) to the ring
142
in order to seal the container
20
after filling with waste and grout. The lid member
36
is a sheet metal pressing shaped to co-operate with the ring
142
by having a downturned flange
160
(see
FIG. 10
) which fits around the outer surface
162
of the ring
142
. The inner volume of the lid
36
is filled with mineral wool
166
to decrease the residual volume thereof in order to prevent or minimise build-up of hydrogen, and a seal ring
168
is fixed to the inner surface to seal against the upper surface
170
of the ring member
142
. The lid
36
may also have a filter (not shown) in the centre thereof to control the release of hydrogen from the interior contents of the container. Such filters are common and are used on other types of containers intended for the long-term storage of radioactive waste.
The base member
30
may be formed with a concave shape, i.e. inwardly dished, when viewed from the side in order to further ensure against the base panel sagging when filled with waste or waste and grout.
Thus, it may be seen from the foregoing description that the container of the present invention provides a main fillable volume
78
which is separate, sealed and distinct from the volume
76
of each of the leg members
40
etc. In use the containers of the present invention and the stillages of the prior art are placed close together in storage vaults and in repositories with perhaps only about a 125 to 130 mm gap separating the vertical wall faces of adjacent containers. Thus, where four containers are stacked in square array, there is no radioactive waste approaching at the junction of any four containers so obviating any problem of criticality.
In some embodiments of the present invention where it is desired to fill the leg volume along with the main interior volume due to the waste being of low activity and the risk of criticality arising is correspondingly low for example, the construction as shown in
FIGS. 1
to
10
may be modified. For example, instead of a continuous keeper plate
58
as shown in
FIG. 5
, a series of short keeper plates leaving spaces therebetween may be employed. Where this is the case, the top of the legs may be modified such that the rebate
112
and cut-out
80
are omitted, the top plate
32
extending over the entire area of the container. Similarly, the apertures
110
,
112
and
114
will be omitted to enable the volume
78
to be sealed.
In some instances it may be required to separate the volumes of the main container and the legs. However, it may also be required to fill the legs with grout prior to transferring the filled container to a repository. In this case, whilst the overall construction may be as described with reference to
FIGS. 1
to
10
, the lower apertures
114
and the apertures
110
in the vertical faces of the legs
40
etc. may be omitted to enable the legs to retain liquid grout until cured (solidified).
The above embodiment has been described with reference to a container fabricated from four leg members and essentially flat sheets of metal forming the sides, base and top panels. However, other constructions are possible within the scope of the invention as will be shown below with reference to the legs and main volume.
FIGS. 11A
to
11
H show schematic horizontal cross sections of alternative leg constructions within the scope of the present invention.
FIG. 11A
shows a construction where the vertical side plate
200
of the main volume
202
is a formed sheet having two bends
204
,
206
and extending through and around the corner region of the container to constitute at least two vertical walls of the container. The leg
208
is formed by a sheet metal member formed with a right angle bend
210
and fillet seam welded
212
,
214
along the edges thereof. The remaining structure may be substantially as described with reference to
FIGS. 1
to
10
above.
FIG. 11B
shows a construction similar to
FIG. 11A
but where the container side plate
200
takes the form of a continuous curve
220
at the corner region. The other features of this embodiment are the same as FIG.
11
A.
FIG. 11C
shows an embodiment wherein the container side plate
230
effectively forms a continuous outer wall
232
, the leg being formed by an internal sheet member
234
welded
236
,
238
to the inner surface of the container side plate.
FIG. 11D
is similar to
FIG. 11C
but the internal sheet leg forming member
240
is reversed.
FIG. 11E
is a simplified version of the construction shown in
FIGS. 11C and 11D
where a flat plate
250
is welded
252
,
254
to the inner faces of the container side wall plate
256
.
FIG. 11F
shows a construction where two adjacent side wall plates
260
,
262
are welded together to form an integral leg member
264
. The first plate
262
is formed with an obtuse angle bend
266
and the second plate
264
is formed with a right angle bend
268
. The two plates are welded
270
,
272
to form the leg member
264
at the junction of the two plates. All four leg members may be formed in this way, i.e. the remote end of plate
260
will have the obtuse bend of plate
262
and the remote end of plate
262
will have the right angle bend of plate
260
and so on.
FIG. 11G
shows a construction where the vertical wall side plate member
280
has a similar form to the wall side plate of
FIG. 11A
but the leg member
282
is formed from a sheet which is bent into generally triangular form to provide added rigidity and strength in the vertical direction due to the portions
284
,
286
of the leg member
282
.
FIG. 11H
shows a construction in part similar to that of
FIG. 11F
where the wall side plate
262
is provided with an additional bend
290
so as to meet the wall plate
260
at a right angle for additional strength in the vertical direction.
All of the embodiments of
FIGS. 11A
to
11
H may be provided with apertures in the leg members and/or in the main container wall plate common to the leg volume so as to render the volumes of the container and the legs either separate from one another or as a continuous volume as desired and as described with reference to
FIGS. 1
to
10
.
FIGS. 12A
to
12
I show schematically various alternative constructions for joining a standard leg member as shown in
FIGS. 1
to
10
with vertical side plate wall members. In the embodiments shown with respect to
FIGS. 12A
to
12
H the leg member
300
is the same. The leg member comprises a single sheet of metal
302
bent into a substantially triangular shape and having a gap
304
between adjacent edges
306
,
308
.
FIG. 12A
shows a construction where the side wall plates
310
,
312
are bent with obtuse angles
314
,
316
, seam welded
318
,
320
on the outside and stitch, i.e. intermittently welded
322
,
324
on the inside. A separate keeper plate
326
seam welded over the gap
304
is employed to seal the leg volume.
FIG. 12B
shows a construction similar to that shown in
FIGS. 1
to
10
but where the side plates
330
,
332
have inflections
334
,
336
and are welded to the outside of the leg member
300
with seal seam welds at
338
,
340
and stitch welds at
342
,
344
, A separate keeper plate
326
is again used.
FIG. 12C
shows a construction wherein a continuous vertical wall plate
350
is used which itself bridges the gap
304
thus obviating a separate keeper plate over the gap
304
. Seal seam welds
352
,
354
are provided.
FIG. 12D
shows a construction which is similar to
FIG. 12C
but where two side wall plate members
360
,
362
are employed but having edges
364
,
366
offset from the gap
304
so as to obviate the need for a separate keeper plate. Seal seam welds are provided at
368
,
370
and
372
,
374
.
FIG. 12E
shows a construction having a single continuous outer wall plate
380
which surrounds all four leg members
300
and has a single side wall closure weld at
382
. Seal seam welds are provided at
384
,
386
to attach the leg member
300
to the wall plate
380
. A separate keeper plate
326
over the gap
304
is again employed.
The embodiment of
FIG. 12E
utilising either two wall plates or four wall plates may alternatively be employed.
FIG. 12F
shows a construction essentially similar to that described with reference to
FIGS. 1
to
10
utilising flat wall plates.
FIG. 12G
shows a construction where the end portions of plates
390
,
392
are formed so that edges
394
,
396
meet the corners of the leg member
300
substantially at right angles so allowing two continuous seal seam welds
398
,
400
and
402
,
404
to be formed on each face of the plates
390
,
392
. A separate keeper plate
326
is again employed to cover the gap
304
.
FIG. 12H
shows a construction where the end edges of the wall plates
410
,
412
are formed with shallow lips
414
,
416
to allow continuous seal seam welds
422
,
424
and
426
,
428
to be formed. A separate keeper plate
326
is provided to cover the gap
304
.
FIG. 12I
shows a construction wherein the leg member
300
is slightly different in that offset walls
440
,
442
are provided. The offset walls allow the side wall plates
444
,
446
to be fixed substantially flush with the outer surface of the leg. Continuous seal seam welds
448
,
450
are provided on the outside and stitch welds
452
,
454
on the inside. A separate keeper plate
326
is used to cover the gap
304
.
FIG. 13
shows a plan view of a container
20
according to one or more aspects of the present invention described with reference to
FIGS. 1
to
10
and further including an anti-flotation grid
500
. The grid
500
is of such size and shape that it can enter the container mouth aperture
34
whilst held in a horizontal attitude. The grid co-operates with a support structure
502
fixed within the container below the level of the upper panel
32
and is fixed in position by means of cam actuated shooting bolts
506
which engage with receiving holes
508
on the support structure
502
. Thus, when the container volume
78
is filled with waste (not shown) and the remaining free space filled with liquid grout, the waste cannot float and rise above the lower level
510
of the grid when in position in the container. The space
512
above the grid is finally filled with clean grout (not shown) so as to form a clean cap in the container below the lid
36
. The support structure
502
comprises a neck member
516
of outer shape generally corresponding to the aperture
34
of the container, the neck member having a bell-mouthed portion
514
. The bell-mouthed portion
514
is to assist in guiding the grid structure
500
into position and also provide guidance and location for container filling apparatus (not shown) . The neck member
516
is fixed below the container aperture
34
by gusset plates
520
which are welded to the underside of the top panel
32
and to the neck member
516
. The gusset plates
520
are provided at regular positions around the inner periphery of the container and are linked on their lower outer edge by a rail
522
which is welded thereto and runs around all of the gusset plates
520
to connect them together for stiffening purposes. The neck member
514
is provided with the receiving hole
508
at each corner position to engage with shooting bolts
506
movably retained on the grid
500
to be described below. The anti-flotation grid
500
comprises an outer rim
530
of right angle section to which is attached on the underside thereof a mesh
532
to prevent waste floating in the grout (not shown) from rising. The rim
530
is provided with generally radially directed stiffening bars
534
which also provide suitable means for the attachment of the mesh
532
such as for example by wires
536
. In the centre of the grid
500
is a dish-shaped member
540
with a tubular member
542
having a lower flange
544
in the centre thereof, the tubular member
542
and flange
544
being rotatably mounted by a bearing
546
in the dish shaped member
540
. Holes
550
in the grid rim
530
and holes
552
in the dish-shaped member
540
provide guidance for the shooting bolts
506
which are resiliently biased by springs
556
to a retracted position. The tubular member
542
has cam portions
560
fixed to the outside thereof such that clockwise rotation thereof pushes the shooting bolts
506
outwardly so as to engage the receiving holes
508
and lock the grid
500
in position in the neck member
516
. The cam portions
560
are also provided with rotation stops
562
to limit the maximum extent of rotation of the tubular member
542
. The outer rim
530
is provided with angled leg pieces
564
which co-operate with the bell-mouthed portion
514
of the neck member
516
so as to enable the grid to rest on and be supported on the support structure
502
prior to the shooting bolts
506
being engaged. Mesh
570
is fixed to the rail
522
and to the underside edge of the gusset plates
520
and to the bottom edge of the stiffening ribs
120
which are welded to the container walls
22
,
24
,
26
,
28
so that any floating waste cannot rise above the lower level of the rail
522
.
In use, the container
20
is filled with waste (not shown) and the grid
500
placed and locked in position. Liquid grout is poured through the mesh
532
up to the level thereof. Once this has at least partially solidified, further grout is poured so as to fill the void
512
above the mesh
532
and
570
, the lid
36
being finally secured in place as described with reference to previous embodiments.
The container as described with reference to the above embodiments is made with an outer surface as smooth as possible and, in particular, with no traps which would prevent the run-off of water for example. This assists in spray decontamination of the outer surfaces and also provides a surface which is suitable for swabbing tests to check for contamination.
In all of the above embodiments, it may be assumed that unless otherwise specified, the welds are fillet welds. The terms “seam weld”, “seal weld”, “seal seam weld”, “continuous seam weld” etc. being for practical purposes synonymous with the term “fillet weld”.
In the embodiments described above, the various features may be interchanged between embodiments as required.
In all embodiments, the container is suitable for long-term storage of so-called intermediate level radioactive waste. The waste is permanently held in the container by solidified grout which on filling the container is essentially a very fluid water and cement mixture which cures by chemical means and the bulk of the water is allowed to evaporate away prior to fixing of the lid in position. Due to the nature of the waste intended to be held in the container, the container, the filling thereof with waste and grout, the placement and locking in position of the anti-flotation grid and the fitting and sealing of the lid in position are effected remotely by handling and manipulation equipment so as to prevent human contact therewith.
Claims
- 1. A sealable container (20) for receiving toxic waste for long-term storage, the container being characterised by comprising sheet metal members (22, 24, 26, 28, 30, 32) welded together to form a main fillable volume (78); four hollow, sheet metal, vertically directed leg portions (40, 42, 44, 46) situated at corner portions on the container; and, a separate lid member (36) fixable to the container to seal at least the main fillable volume (78) wherein the majority of the weld length utilised in the container construction is constituted by fillet welds.
- 2. A container according to claim 1 wherein the leg members (40, 42, 44, 46) have a generally triangular cross sectional shape.
- 3. A sealable container according to claim to claim 2 characterised in tat the cavities of the of the four hollow leg portions are sealed (58) from the main volume of the container but are fillable (110) from the exterior of the container.
- 4. A container according to claim 3 wherein the leg cavities are fillable (11) by a rising level of liquid grout.
- 5. A container according to claim 3 wherein the leg portion is a separate (40, 42, 44, 46; 300) member attached to the main container volume.
- 6. A container according to claim 3 wherein at least one vertical wall (200, 230, 256, 260, 220) of the triangular leg portion is constituted by a vertical wall (200, 220, 230,256, 260) of the main container.
- 7. A sealable container according to claim 1 characterised by a horizontally directed base-wall member (30) o the main fillable volume (78) being provided with a stiffening member (50) on an internal face thereof.
- 8. A container according to claim 7 wherein the stiffening member (50) is of cruciform shape.
- 9. A container according to claim 8 wherein the stiffening member extends between opposite corners of the container.
- 10. A container according to claim 8 wherein the arms of the stiffening member are of inverted channel shape and welded (128) at least to the container inner base wall surface.
- 11. A container according to claim 8 wherein the stiffening member (50) is provided with apertures (130, 132) to permit ingress of a grout and escape of air when the container is being filled by a rising level of liquid grout.
- 12. A sealable container according to claim 1 the container being characterised by further including a grid (500) to cover the main fillable volume (78) to prevent waste contained therein from rising above the surface of liquid grout until said grout has solidified; the grid, in use, remaining below a surface level of said solidified grout.
- 13. A sealable container according to claim 12 wherein the grid (500) is in the form of a metal mesh (532) having a stiffening frame (530) which fits through an open aperture (34) at the mouth of the container and locks into position at a level within the container which, in use, is below the final level at which solid grout exist.
- 14. A sealable container according to claim 13 wherein the grid is fastened in position in the container by means (506, 560) which are operated remotely by manipulator means.
- 15. A sealable container according to claim 14 wherein said means comprises cam (560) operated shooting bolts (506) which engage with co-operating holes (508) In the container.
- 16. A sealable container according to claim 15 wherein said cam (560) is rotated about a substantially vertical axis.
- 17. A sealable container according to claim 1 wherein said toxic waste is radioactive.
Priority Claims (1)
Number |
Date |
Country |
Kind |
9908610 |
Apr 1999 |
GB |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/GB00/01321 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO00/63920 |
10/26/2000 |
WO |
A |
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Number |
Name |
Date |
Kind |
5416249 |
Crayne et al. |
May 1995 |
A |
5829362 |
Evans et al. |
Nov 1998 |
A |
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EP |
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FR |
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JP |
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JP |
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