Patent Application
20050161375
The present invention relates to an apparatus for the conversion or processing of waste, including the processing, treatment or disposal of waste. In particular, the present invention is directed to a control system and method for controlling the provision of waste to a plasma torch based waste processing apparatus.
The processing of waste including municipal waste, medical waste, toxic and radioactive waste by means of plasma-torch based waste processing plants is well known. Referring to
Waste cannot be fed into the chamber (10) until the column of waste (35) has descended sufficiently to accommodate the new waste therein. Thus, sufficient time needs to be given for the column to descend: if new waste is added too soon, it is possible that the air lock arrangement (30) may be damaged or may malfunction; if the time delay is too long, the throughput rate and efficiency of the apparatus is lowered.
In JP 10238744, a control system for operating an ash extraction means is described, including the detection of a burning layer at a predetermined height in the furnace. However, there is no disclosure or suggestion on how to automatically control the input of waste into a waste processing apparatus.
It is therefore an aim of the present invention to provide a control system for controlling the input of waste which overcomes the limitations of prior art systems.
It is another aim of the present invention to provide such a system incorporated as an integral part of a plasma-torch based type waste processing apparatus.
It is another aim of the present invention to provide such systems that are relatively simple and thus economic to produce as well as to maintain.
It is another aim of the present invention to provide a method for operating a plasma-based waste processing plant such as to optimize the feeding of waste thereto.
The present invention is directed to a control system for controlling the feeding of waste to a waste processing apparatus, the waste processing apparatus having a waste processing chamber adapted for accommodating a column of waste, said apparatus further comprising an air lock system for selectively enabling waste to be fed from an external feeder to a holding chamber comprised in said air lock system, and from said holding chamber to said processing chamber, said control system comprising:
The said first level is such that a volume of waste that may be accommodated in said processing chamber between said air lock system and said first level is not less than a volume of waste that may be accommodated in said holding chamber.
The control system as may further comprises at least one second detector operatively connected to said control means and adapted for detecting at least an absence of waste at a second level in said processing chamber and for providing a corresponding second signal to said control means when waste is not detected at said second level, wherein said second level is at a predetermined displacement upstream of said first level. Preferably, the first level and said second level are such that a volume of waste that may be accommodated in said processing chamber between said second level and said first level is substantially similar to a volume of waste that may be accommodated in said holding chamber. Preferably, the control means is adapted for determining a flow rate of the waste through said processing chamber based on a second time noted when said second signal is received by said control means and a first time noted when said first signal is received by said control means. The control means is further adapted to control the feeding rate of waste to said external feeder from external sources of waste such as to substantially match the said flow rate of waste through said processing chamber.
The air lock system preferably comprises at least a first valve and a second valve defining said holding chamber therebetween, wherein said first valve is selectively openable and closeable to enable and prevent, respectively, provision of waste to said holding chamber, and wherein said second valve is selectively openable and closeable to enable and prevent, respectively, the provision of waste from said holding chamber to said processing chamber. The air lock arrangement may be adapted for only permitting one of said first valve and said second valve to be open during operation of said processing chamber.
Preferably, the waste processing apparatus comprises at least one gas outlet means at an upper longitudinal part of the chamber. Further preferably, the waste processing apparatus comprises at least one plasma torch means for generating a hot gas jet at an output end thereof and for directing said jet towards a bottom part of the processing chamber.
The present invention also relates to an apparatus for processing waste comprising:—
Typically, the first level is such that a volume of waste that may be accommodated in said processing chamber between said air lock system and said first level is not less than a volume of waste that may be accommodated in said holding chamber.
The apparatus preferably further comprises at least one second detector operatively connected to said control means and adapted for detecting at least an absence of waste at a second level in said processing chamber and for providing a corresponding second signal to said control means when waste is not detected at said second level, wherein said second level is at a predetermined displacement upstream of said first level. Preferably, the first level and said second level are such that a volume of waste that may be accommodated in said processing chamber between said second level and said first level is substantially the same as a volume of waste that may be accommodated in said holding chamber. The control means is preferably further adapted for determining a flow rate of the waste through said processing chamber based on a second time noted when said second signal is received by said control means and a first time noted when said first signal is received by said control means. The control means may be further adapted to control the feeding rate of waste to said external feeder from external sources of waste such as to substantially match the said flow rate of waste through said processing chamber.
Preferably, the air lock system comprises at least a first valve and a second valve defining said holding chamber therebetween, wherein said first valve is selectively openable and closeable to enable and prevent, respectively, provision of waste to said holding chamber, and wherein said second valve is selectively openable and closeable to enable and prevent, respectively, the provision of waste from said holding chamber to said processing chamber. The air lock arrangement is preferably adapted for only permitting one of said first valve and said second valve to be open during operation of said processing chamber.
The present invention is also directed to a method for controlling the feeding of waste to a waste processing apparatus, wherein said apparatus comprises:—
In the method, the first level is preferably such that a volume of waste that may be accommodated in said processing chamber between said air lock system and said first level is not less than a volume of waste that may be accommodated in said holding chamber. Preferably, the air lock system comprises at least a first valve and a second valve defining said holding chamber therebetween, wherein said first valve is selectively openable and closeable to enable and prevent, respectively, provision of waste to said holding chamber, and wherein said second valve is selectively openable and closeable to enable and prevent, respectively, the provision of waste from said holding chamber to said processing chamber, and wherein step (a) comprises the steps:—
Preferably, step (c) comprises the steps:—
The method may further comprise the steps:—
Preferably, the first level and said second level are such that a volume of waste that may be accommodated in said processing chamber between said second level and said first level is substantially the same as a volume of waste that may be accommodated in said holding chamber.
The present invention is defined by the claims, the contents of which are to be read as included within the disclosure of the specification, and will now be described by way of example with reference to the accompanying Figures.
The present invention relates to a system for, controlling the feeding of waste to a waste converting apparatus. The term “waste converting apparatus” herein includes any apparatus adapted for treating, processing, converting or disposing of any waste materials, including municipal waste, household waste, industrial waste, medical waste, radioactive waste and other types of waste. The present invention is also directed to such waste converting apparatus having the aforesaid system, and to methods of operating such systems and apparatuses.
The relative positional terms “upstream” and “downstream” herein refer to directions generally away from and along the direction of flow, respectively, of the waste, unless otherwise specified.
Referring to the Figures,
The processing chamber (10) is typically, but not necessarily, in the form of a cylindrical shaft having a substantially vertical longitudinal axis (18). The inner part of processing chamber (10) in contact with the waste column (35) is typically made from suitable refractory material, and has a bottom end comprising a liquid product collection zone (41), typically in the form of a crucible, having at least one outlet associated with one or more collection reservoirs (60). The processing chamber (10) further comprises at the upper end thereof at least one primary gas outlet (50) for collecting primarily product gases from the processing of waste. A metal jacket typically surrounds the outside of the chamber (10).
The air lock arrangement (30) may comprise an upstream first valve (32) and a downstream second valve (34) defining a loading chamber (36) therebetween. While the first valve (32) and the second valve (84) are illustrated in
Optionally, the hop arrangement (39) may comprise a disinfectant spraying system (31) for periodically or continuously spraying the same with disinfectant, as required, particularly when medical waste is being processed by apparatus (100).
One or a plurality of primary plasma torches (40) at the lower end of the processing chamber (10) are operatively connected to suitable electric power, gas and water coolant sources (45), and the plasma torches (40) may be of the transfer or non-transfer types. The torches (40) are mounted in the chamber (10) by means of suitably sealed sleeves, which facilitates replacing or servicing of the torches (40). The torches (40) generate hot gases that are directed downwardly at an angle into the bottom end of the column of waste. The torches (40) are distributed at the bottom end of the chamber (10) such that in operation, the plumes from the torches (40) heat the bottom of the column of waste, as homogeneously as possible, to a high temperature, typically in the order of about 1600° C. or more. The torches (40) generate at their downstream output ends hot gas jets, or plasma plumes, having an average temperature of about 2000° C. to about 7000° C. The heat emanating from the torches (40) ascends through the column of waste, and thus a temperature gradient is set up in the processing chamber (10). Hot gases generated by the plasma torches (40) support the temperature level in the chamber (10) which is sufficient for continuously converting the waste into product gases that are channeled off via outlet (50), and into a liquid material (38) that may include molten metal and/or slag, which may be periodically or continuously collected at the lower end of the chamber (10) via one or more reservoirs (60).
Oxidising fluid (70), such as air, oxygen or steam may be provided at the lower end of the chamber (10) to convert carbon, produced in the processing of organic waste, into useful gases such as CO and H2, for example.
The apparatus (100) may further comprise a scrubber system (not shown) operatively connected to the outlet (50), for processing product gases and for removing particulate matter and/or other liquid droplets (including pitch), as well as any undesired gases (such as HCl, H2S, HF, for example) from the product gas stream leaving the chamber (10) via outlet (50). Particulate matter may include organic and inorganic components. Pitch may be contained in the gas stream leaving outlet (50) in gas or liquid form. Scrubbers capable of performing such tasks are well known in the art and do not require to be further elaborated upon herein. The scrubber is typically operatively connected downstream thereof to a suitable gas processing means (not shown) such as a gas turbine power plant or a manufacturing plant, for example, for economically utilising the cleaned product gases, typically comprising at this stage H2, CO, CH4, CO2 and N2. The scrubber may further comprise a reservoir (not shown) for collecting particulate matter, pitch and liquid matter removed form the gas products by the scrubber. Such particulate matter and liquid matter (including pitch) require further processing.
Optionally, the apparatus (100) may further comprise an afterburner (not shown) operatively connected to the outlet (50) for burning organic components in the product gases and connected to suitable afterburner energy utilisation systems and also to off-gas cleaning systems (not shown). Such energy utilisation systems may include a boiler and steam turbine arrangement coupled to an electric generator. Off-gas cleaning systems may produce solid waste materials such as fly ash with reagents, and/or liquid solutions comprising waste materials which require further processing.
According to the present invention, and referring particularly to
According to the invention, feeding of waste into the loading chamber (36) typically continues until the level of waste in the loading chamber (36) reaches a predetermined point below full capacity, to minimise the possibility of any waste interfering with closure of the first valve (32). The first valve (32) is then closed. In the closed position, each of the valves (32), (34) provides an air seal. When required, the second valve (34) is then opened enabling the waste in the holding chamber (36) to be fed into the processing chamber (10) with relatively little or no air being drawn therewith.
Thus, referring to
The controller (500) may comprise a human controller and/or, preferably, a suitable computer system operatively connected thereto and to other components of the apparatus (100).
The waste level detection system (530) typically comprises one or more suitable sensors or detectors (33′) at an upper part or level (E) of the chamber (10) for detecting when the level of waste reaches or rather passes this level. Preferably, the waste level detection system (530) further comprises one or more suitable sensors or detectors (33) at a level (F), displaced upstream with respect to level (E) of the chamber (10), for detecting when the level of waste reaches or rather passes this level. Level (F) may advantageously represent the maximum safety limit for amount of waste in the chamber (10), while level (E) may represent a level of waste within the chamber (10) at which it is efficient to provide more waste to the chamber (10). Thus, the volume in the chamber (10) between level (E) and level (F) may be approximately equal to the volume of waste that may be accommodated in loading chamber (36). Typically, whenever the level of waste reaches level (E), a suitable signal may be sent by detector (33′) to the controller (500), advising that a new batch of waste may be fed into the chamber (10).
Additionally, the detectors (33) and (33′) at levels (F) and (E) may also provide suitable datums for determining an actual flow rate of the waste through the chamber (10) by measuring the time interval between the time when the level of waste is at level (F) to when it reaches level (E), for example. This provides information which may be advantageous in determining the rate at which waste needs to be provided to the feeder (20) itself.
According to the present invention, the controller (500) is also be operatively connected to the air lock arrangement (30), in particular to the valves (32), (34) to coordinate loading of the loading chamber (36) from the feeding system (20), and unloading of the waste from the loading chamber (36) to the processing chamber (10).
According to the present invention, the processing chamber (10) is typically filled with waste material up to a predetermined first level via the airlock arrangement (30), typically up to about the level of the primary gas outlet (50) or below thereto. Waste level detection system (530) senses when the level of waste drops sufficiently from the predetermined first level (as a result of processing in the chamber (10)) and sends a suitable signal to so advise controller (500), and thus to enable another batch of waste to be fed to the processing chamber (10) via the loading chamber (36). The controller (500) then closes second valve (34) and opens first valve (32) to enable the loading chamber (36) to be re-loaded via feeding system (20), and then closes first valve (32), ready for the next feeding cycle.
Thus, referring to
In step (I), waste is provided to the feeding system (20) from external waste sources. When the loading chamber (36) is empty, after having discharged its contents to the processing chamber (10), the first valve (32) is opened (step (II)), the waste feeder feeds a predetermined amount of waste into the loading chamber (36), correlated to the size of the loading chamber (36) (step (II)), and then the first valve (32) is closed (step (IV)). The loading chamber (36) is now ready for providing waste to the processing chamber (10).
In step (V), the level of waste at (E) is monitored by the detectors (33′). Monitoring may be continuous or periodic, at a suitable sampling rate which is significantly less than the rate at which waste is processed in the chamber. If there is waste at level (E), then the detectors (33′) simply keep on monitoring. As soon as it detected by the detectors (33′) that the waste has descended below the level (E), i.e., when the detectors (33′) detect an absence of waste at level (E), a signal is sent to the control means (500) to open the second valve (34) (step (VII)), whereupon the waste in the holding chamber (36) is fed to the processing chamber (10) (step (VIII)). The second valve (34) is then closed on receiving the appropriate signal from the controller (500) (step (IX)), and a new feed cycle begins with step (II). The rate at which waste is fed to the feeder (20) in step (I) may also be usefully controlled as follows. Referring to
(amount of waste that may be accommodated in the holding chamber (36))/(time Δt0).
In step (B), the level of waste at (F) is monitored by the detectors (33). Monitoring may be continuous or periodic, typically at a suitable sampling rate which is significantly less than the rate at which waste is processed in the chamber (10). If there is waste at level (F), then the detectors (33) simply keep on monitoring. As soon as it detected by the detectors (33) that the waste has descended below the level (F), i.e., when the detectors (33) detect an absence of waste at level (F), a datum time tF is noted a by controller (500) (step (D)). Concurrently or subsequently, in step (E) the level of waste at (E) is monitored by the detectors (33′). Monitoring may be continuous or periodic, typically at a suitable sampling rate which is significantly less than the rate at which waste is processed in the chamber (10). If there is waste at level (E), then the detectors (33) simply keep on monitoring. As soon as it detected by the detectors (33′) that the waste has descended below the level (E), i.e., when the detectors (33′) detect an absence of waste at level (E), a datum time tE is noted by controller (500) (step (G)). The controller (500) then calculates in step (H) the time interval Δt1=tE−tF. If the rate at which waste is being processed in the chamber (10), i.e. Δt1, is greater than the rate at which waste is being provided to the feeder (20), i.e., Δt0 then the latter rate may be increased (steps (J), (K)). On the other hand, if the rate at which waste is being processed in the chamber (10), i.e. Δt1 is lower than the rate at which waste is being provided to the feeder (20), i.e., Δt0 then the latter rate may be reduced (steps (L), (M)). While the waste feed control system according to the present invention is best incorporated as an integral part of a plasma-type mixed waste converter, it is clear that the system of the present invention is readily retrofittable, on any one of a large number of plasma-based waste converters of the art.
While in the foregoing description describes in detail only a few specific embodiments of the invention, it will be understood by those skilled in the art that the invention is not limited thereto and that other variations in form and details may be possible without departing from the scope and spirit of the invention herein disclosed.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IL02/00213 | 3/18/2002 | WO |
