The present invention relates to a control unit for controlling an electric machine, having a first and a second voltage connection for connecting the control unit to a voltage source, a first control arrangement which is arranged between the voltage connections and is designed to electrically control a first electric load and to supply it with multi-phase current, wherein the first control arrangement has at least two electric connections for connection of the first electric load.
The invention further relates to an electric drive having a control unit of the above-mentioned type.
The invention also relates to a power tool having an electric drive of this type.
In the prior art, electric machines are normally supplied with three-phase electric current by means of a control unit, in particular a pulse-width-modulation inverter or an inverter, in which three parallel current branches are each formed with two controllable switches, wherein the three phases U, V, W are provided at taps between the controllable switches.
DE 10 2007 040 725 A1 discloses an electric machine, which is supplied with three-phase electrical power by means of a converter, wherein the stator has a multi-phase exciter winding with three coil sets, wherein the coil sets each have two coil portions, which can be switched between a series connection and a parallel connection by means of a three-pole switching device in order to reduce the flux linkage.
A disadvantage with the known control units is that merely one coil arrangement can be controlled or supplied with current as an electric load of an electric machine, and an additional switching device is necessary to switch over between the coil portions.
On this basis, the object of the present invention is to provide an improved control unit, with which a plurality of electric loads of an electric machine can be controlled and supplied with electric current in a versatile manner with low technical effort.
According to one aspect of the invention a control unit of the type mentioned in the introduction is provided, wherein at least one second control arrangement is also connected in series with the first control arrangement between the voltage connections and is designed to electrically control a second electric load and to supply it with current.
In accordance with one aspect of the invention, the control unit is designed such that the consumers of the electric machine can be controlled independently, wherein, due to the series connection of the two control arrangements, both loads can be supplied with current, whereby the loads can be supplied with electrical power with low technical effort. Here, the control unit is constructed in a particularly simple manner by the series connection of the two control arrangements and can be produced with a low number of components.
It is particularly advantageous if the control unit according to the invention is used to actuate different coil systems of an electric machine, since these can thus be actuated separately from outside and the coil arrangements do not need to have a complex polarity reversal mechanism.
As will be explained in greater detail hereinafter, the control unit according to the invention provides the possibility of supplying a second coil arrangement of an electric machine separately with electric current in order to generate a rotating field that is independent of the actual rotating field. Provided the independent coil arrangements are magnetically coupled to one another, the rotating field for driving a rotor of the electric drive can thus be intensified or weakened, whereby what is known as field weakening operation or weakening operation of the electromotive force (EMF weakening operation) can be implemented and a higher no-load speed with simultaneously accordingly reduced static torque is produced.
Coil systems of this type of an electric drive can be actuated by the control unit according to the invention by simple means, wherein, in particular since the two coil systems are supplied by the same current ohmic losses in the coil systems when switching into another configuration remain the same, whereby the electric machine does not enter a thermal overload range, and the power output of the electric drive remains substantially the same in the different modes.
Due to the control unit according to the invention, a corresponding electric drive can be operated with different speed-torque characteristic curves in order to thus simulate, for example, the behavior of a motor having a mechanically switchable gear unit.
Alternatively, coils in a stator and a rotor of an electric drive can also be supplied separately with electric current. Here, both static and dynamic magnetic fields can be generated independently of one another.
An electric drive of this type is preferably used to drive a tool spindle of a power tool.
The first control arrangement preferably has a plurality of parallel current branches, each having a plurality of controllable switches, wherein the connections for controlling the first load are electrically connected to taps between the controllable switches.
The first control arrangement can thus be used by simple means as a pulse-width-modulation inverter and can supply the first electric consumer with multi-phase electrical power.
In accordance with a further development of the present invention, the second control arrangement has a plurality of parallel current branches, each having a plurality of controllable switches, wherein the second control arrangement has at least two connections for connection of the second load, said connections being connected to taps between the controllable electric switches.
Two loads can thus be supplied with multi-phase electrical power by the control unit.
The control arrangements preferably have an identical plurality of current branches.
Two identical and, where appropriate, phase-shifted multi-phase systems for actuating two loads can thus be provided.
In a preferred embodiment, the first control arrangement has three current branches, which supplies the first electric load with three-phase electrical power.
A conventional three-phase consumer can thus be supplied with electrical power by simple means.
In a further embodiment, the control arrangements each have three current branches, which supply the electric loads with three-phase electrical power.
Two three-phase consumers can thus be supplied with electrical power simultaneously, wherein the corresponding phases can have any phase shift with respect to one another.
It is furthermore preferable if the controllable switches are formed as semiconductor components, in particular as MOS field-effect transistors.
Due to these controllable switches, high voltages can be connected at a high switching speed with simultaneously low losses. Furthermore, controllable switches of this type can drive a large current, which in particular is necessary to drive electric machines.
In a further embodiment, the controllable switches are formed as IGBTs, as thyristors, or as triacs. Higher voltages can thus be connected, or higher currents can be driven.
In a specific embodiment, the first and the second control arrangement are each assigned at least one driver circuit, which controls the respective controllable switches.
Any type of controllable switches having different control characteristics can thus be used.
It is also preferable if one of the driver circuits is connected to a floating centre tap between the control arrangements, said tap forming a reference potential for the driver circuit.
Since the driver circuit requires the same reference potential as the switches to be switched, this provides a good possibility for switching accordingly the control arrangement that is not connected to ground.
Here, it is also preferable if one of the driver circuits is connected to a floating voltage source in order to supply the driver circuit with electrical power.
This provides a simple possibility for supplying the driver circuit with electrical power since the driver circuit is referenced to the same potential as to the switches to be switched.
It is also preferable if the driver circuits can be actuated by means of a control circuit.
The entire control unit can thus be controlled by means of a single control circuit, whereby machine control is enabled.
It is also preferable if one of the driver circuits, in particular the driver circuit that is connected to the centre tap, is connectable to the control circuit via floating couplers, in particular optical couplers.
Faultless transmission of control signals from the control circuit to the driver circuits is thus possible.
It also preferable if the switches of a current branch are each assigned a driver circuit.
Simple driver circuits that merely have to control two transistors can thus be used.
On the whole, a simple and cost-effective control unit is provided in accordance with the invention, with which a plurality of loads can be supplied individually with electric current, and in particular three-phase current can be provided, with which different components of three-phase machines can be supplied with electrical power.
A further advantage of the control unit according to the invention is that the phases can be changed with a very high switching speed, such that electronic commutation of an electric machine can be easily implemented.
It goes without saying that the control unit according to the invention can also be used to control different electric machines.
It goes without saying that the above-mentioned features and the features yet to be explained hereinafter can be used not only in the respective specified combination, but also in other combinations or in isolation without departing from the scope of the present invention.
Exemplary embodiments of the invention are illustrated in the drawing and will be explained in greater detail in the following description. In the drawing:
a shows a simplified circuit diagram of an embodiment of the control unit with three control arrangements;
a shows an embodiment of the control arrangements from
a to 5c show a schematic illustration of various switching states of the control unit for controlling the coil arrangements of the electric drive;
In
The first control arrangement 12 is electrically connected to a first electric load 24. The second control arrangement 14 is electrically connected to a second electric load 26. The first control arrangement 12 is designed to supply the first electric load 24 with a current in multi-phase n1. The second control arrangement 14 is designed to supply the second electric consumer 26 with a current in single-phase or multi-phase n2. The first and the second control arrangement 12, 14 each have connections 27 in order to electrically connect the electric loads 24, 26.
The control arrangements 12, 14 are connected in series between the voltage connections 16, 18, such that the control arrangements 12, 14 are supplied with the same current. The control arrangements 12, 14 can electrically control the electric loads 24, 26 and supply them with multi-phase n1, n2 current independently of one another in each case. The control unit 10 can therefore, for example, actuate two independent coil systems of an electric machine in a multi-phase manner and can therefore supply them with current in a flexible manner and with an arbitrary phase shift with respect to one another.
An embodiment of the control unit 10 is shown in
In addition to the control arrangements 12, 14, a further control arrangement 28 is arranged between the voltage connections 16, 18, and is designed to supply a third electric load 29 with a current in single-phase or multi-phase current n3. The third control arrangement 28 is connected in series with the first control arrangement 12 and the second control arrangement 14. The control arrangements 12, 14, 28 are thus supplied by the same current. The embodiment of the control unit 10 illustrated in
An embodiment of the control unit 10 from
The control arrangements 12, 14 each have two electric current branches 30, 32, which each have two controllable switches 34, 36. The current branches 30, 32 are formed as half-bridges. A tap 38, 40 is formed in each case between the controllable switches 34, 36 in order to connect and supply current to the respective electric loads 24, 26. The electric loads 24, 26 are each formed as a coil in this example. The electric current branches 30, 32 are electrically interconnected at their respective ends. The first control arrangement 12 and the second control arrangement 14 are electrically interconnected by means of a bridge 41, wherein the bridge 41 simultaneously forms a centre tap 41.
The controllable switches 34, 36 of the first control arrangement 12 are arranged such that, by alternately opening and closing the controllable switches 34, 36 of the two current branches 30, 32, the respective load 24, 26 is supplied with the current I in a first direction or a second direction. If the first switch 34 of the first current branch 30 is closed and at the same time the second switch 36 of the second current branch 32 is closed, and if at the same time the first switch 34 of the second current branch 32 and the second switch 36 of the first current branch 30 is opened, the current I will be provided to the respective load 24, 26 in a first direction. If the switches are closed and opened inversely, the current I will be provided to the respective consumer 24, 26 in a second direction opposite to the first direction. If both switches 34, 36 of one of the current branches 30, 32 are closed, the corresponding current branch 30, 32 is short-circuited and the respective load 24, 26 is not supplied with electrical power.
Since the first and second control arrangement 12, 14 are connected in series, the current I also flows in any case through the second control arrangement 14. If the switches 34, 36 are closed, the current branch 30, 32 is short-circuited and the current I flows directly to the ground point 18. The second consumer 26 is therefore not supplied with electrical power. If the switches 34, 36 are opened or closed in the above-described manner, the current I flows through the second consumer 26, which is thus energized and is supplied with electrical power.
At least one phase U and one phase V can be provided at the taps 38, 40 by the control unit 10 by means of the first and second control arrangement 12, 14. Since the second control arrangement 14 is connected in series with the first control arrangement 12, the same current I flows through both loads 24, 26, if both loads 24, 26 are actuated.
A simple control arrangement for actuating two electric loads can thus be provided.
A preferred embodiment of the control unit from
The controllable switches 34, 36 of the control arrangements 12, 14 are formed as semiconductor switches 34a, 36a. The controllable switches 34a, 36a can thus be electrically controlled by simple means, wherein high switching speeds for actuating the coils 24, 26 can be implemented.
In a preferred embodiment of the invention, the electric loads 24, 26 are formed as coil systems of an electric drive or motor, wherein the first consumer 24 forms a main coil system 24 of the motor, such as a commutator coil of an electrically commutated motor, and the second consumer 26 forms a coil for generating a further magnetic field. For example, a static magnetic field can thus be generated by the coil 26, and a dynamic magnetic field or an alternating magnetic field can be generated by the coil 24. For example, the coils of a salient-pole machine can thus be controlled by the control unit 10, wherein the direction of rotation can be changed by a switchover of the control arrangement 12. Alternatively the coil 26 can also be coupled to the main coil system 24 in such a way that an intensification or weakening of the main rotating field is enabled.
A schematic circuit diagram of an embodiment of the control unit 10 is illustrated in
By closing a first of the controllable switches 56 or a first of the current branches 50, 52, 54 and by closing a second of the switches 58 of another of the current branches 50, 52, 54, a voltage can be applied between the respective taps 60, and a corresponding electric line 61 can be supplied with the electric current I. Since the two control arrangements 12, 14 are connected in series between the voltage connections 16, 18, the same current I flows in this case through the two control arrangements 12, 14. If the controllable switches 56, 58 are connected such that both loads 46, 48 are supplied with current, the same current flows through both of the loads 46, 48.
The two coil systems 46, 48 of an electric machine can be controlled separately by means of the control unit 10 according to
A preferred embodiment of the control unit 10 from
The controllable switches 56, 58 are formed in this embodiment as semiconductor switches 56a, 58a. The coil systems 46, 48 each have three connections, which are denoted for the first coil system 46 by UA, VA, WA and for the second coil system 48 by UB, VB, WB. The taps 60 of the first control arrangement 12 are connected accordingly to the connections UA, VA, WA of the first coil system 46, and the taps 60 of the second control arrangement 14 are accordingly connected to the connections UB, VB, WB of the second coil system 48. The semiconductor switches 56a, 58a of the current branches 50, 52, 54 are denoted in accordance with their association with the positive potential of the voltage connection 16 or the negative potential of the voltage connection 18 and in accordance with the respective connection to the coil system 46, 48. Accordingly, the first semiconductor switch 56a of the first current branch 50, which actuates the phase U of the first coil system 46, is denoted by TUA+, for example.
Since the controllable switches 56, 58 are formed by the semiconductor transistors 56a, 58a, rapid switching is possible, whereby the supply of current to the coil systems 46, 48 can be switched over with a high switching speed. This is particularly preferable with electronically commutated three-phase machines, in which a switchover has to be implemented quickly in accordance with the speed of rotation. The control arrangement 10 can thus be used for commutation of the two coil systems 46, 48.
The switching states of the controllable switches 56a, 58a for actuating the coil systems 46, 48 will be explained in greater detail hereinafter.
Different switching states of the controllable switches 56a, 58a in order to supply the coil systems 46, 48 differently with current are illustrated in
A possible switching stage of the control unit 10 for supplying the two coil systems 46, 48 with current is illustrated schematically in
In
In
To achieve this switching mode, the controllable switches 56, 58 of the first control arrangement 12 are switched identically, as explained with reference to
The coil systems 46, 48 can thus be supplied with current separately by the control unit 10 in different modes, such that each of the coil systems is supplied with current in accordance with any commutation space vector.
The two coil systems 46, 48 are preferably associated fixedly with one another and are both installed either in the rotor or the stator. Here, the individual coil sets are magnetically coupled to one another such that the rotating fields 62, 64, if they are directed in the same direction, supplement one another to form a total field, or form a differential field if they are oppositely directed.
Accordingly, switching states in which the rotating fields 62, 64 are directed in the same direction and generate a total field are shown in
In
An actuation arrangement for the controllable switches 34, 36, 56, 58 according to all embodiments of the invention is illustrated in
Since the driver circuits 102, 104 require the same reference potential as the controllable switches 56, 58 to be driven, the ground connection 110 of the driver circuit 102 is connected to the bridge 41 or to the centre tap 41, which is formed between the respective control arrangements 12, 14. Furthermore, a floating voltage supply 112 for supplying the driver circuits 102 is provided and is connected by a negative pole to the centre tap 41 and by a positive pole to the voltage connection 108 of the driver circuit 102. The driver circuit 102 can thus be supplied with electrical power in a potential-free manner.
The input connections of the driver circuit 102 likewise have to be supplied with an input signal in a potential-free manner. The corresponding input connections of the driver circuit 102 are each connected via a potential-free coupler 114, 116 to the controller 106. A corresponding control signal can thus be transmitted from the controller to the driver circuit 102 in a floating manner. In a preferred embodiment, the floating couplers 114, 116 are formed as optical couplers.
Due to the specific embodiment of the actuation arrangement 100, two of the controllable switches 56, 58 can be driven or connected in each case, wherein the corresponding driver circuits 102, 104 are controlled via a common controller 106. Due to the potential-free voltage supply 112 and the potential-free couplers 114, 116, the controllable switches 56, 58 that do not have their reference potential at the ground connection 18 can also be controlled without difficulty.
On the whole, an effective actuation arrangement 100 for actuating the control unit 10 can thus be provided by simple means.
A schematic circuit diagram of the control unit 10 according to the invention for actuating two exciter coil arrangements, which are each arranged in delta connection, is illustrated in
The control unit 10 illustrated in
In
The second control arrangement 14 is connected to a second coil arrangement 136, which is arranged in delta connection. The second control arrangement 14 is used to supply the coil arrangement 136 with three-phase current.
In
It goes without saying that the schematically illustrated control units in
Number | Date | Country | Kind |
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10 2011 013 884.6 | Mar 2011 | DE | national |
Number | Date | Country | |
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Parent | PCT/EP2012/050242 | Jan 2012 | US |
Child | 14017955 | US |