This application is a 35 U.S.C. 371 National Phase Entry Application from PCT/JP2008/002978, filed Oct. 21, 2008, which claims the benefit of Japanese Patent Application No. 2007-290218 filed on Nov. 11, 2007, the disclosure of which is incorporated herein in its entirety by reference.
The present invention relates to a conveyor table for carrying in a sheet material to a cutting mechanism and carrying out a cut sheet material in a cutting machine for cutting the sheet material such as a knitted fabric and woof to a desired shape while automatically conveying.
A cutting machine 100 used to cut a sheet material such as a knitted fabric and woof is conventionally known (see
As described in FIG. 12 of Patent Document 1, a conventional conveyor table in the cutting machine is configured to include a caterpillar track including a pair of sprockets arranged on the carry-in side and the carry-out side and a chain bridged across the sprockets, a brush mount attached to a link of one part of the chain, and a bristle block (brush block) arrayed on the brush mount. In the conveyor table described in FIG. 12 of the document, the brush mount has the central part attached to every three links of the chain.
In such a configuration, however, a difference in level occurs between the conveyor table and the air table since the track drawn by the upper edge on the carry-in side of the brush block greatly bulges out at the corner portion of the caterpillar track on the carry-out side, as shown in FIG. 13 of the document. Although not shown in the document, the upper end on the carry-out side of the brush blocks also greatly bulges out at a corner portion of the caterpillar track on the carry-in side. Thus, the stacked sheet material may collapse when passing the difference in level thereby breaking the stacked state of the sheet material.
In the technique described in Patent Document 1, the brush mount is configured to be able to oscillate and displace with respect to the link of the chain, to which the brush mount is attached (see FIGS. 1, 5 of the document). The track drawn by the brush block is prevented from greatly bulging out by oscillating and displacing the brush mount at the corner portion of the caterpillar track. As a result, the difference in level between the conveyor table and the air table is made small compared to the conventional configuration as shown in FIGS. 12, 13 of the document.
[Patent Document 1] Japanese Laid-Open Patent Publication No. 6-305620
However, an oscillating mechanism needs to be arranged to all the brush mounts to be attached to the chain in the conveyor table of Patent Document 1, and thus the number of components is large and the productivity is not satisfactory.
In view of the above situations, it is a main object of the present invention to provide a conveyor table of a cutting machine capable of making a difference in level between the conveyor table and the air table small, and preventing a sheet material from shifting or collapsing with a simple configuration.
The inventors reviewed various configurations for solving the above problems, and found that the drawbacks such as the shift and the collapse of the sheet material are significant on the carry-out side but are negligible on the carry-in side even if a difference in level greater than in the prior art is formed. The drawbacks of the stacked sheet material tend to easily occur on the carry-out side rather than on the carry-in side since the sheet material is cut to small pieces on the carry-out side and is susceptible to vibration and resistance when getting over the difference in level. The present invention has been contrived based on such knowledge.
In other words, the conveyor table of the cutting machine of the present invention includes a pair of caterpillar tracks formed by bridging a chain over a pair of sprockets arranged at a carry-in side end and a carry-out side end in a conveying direction, a plurality of brush mounts attached to the chain in parallel so as to connect the caterpillar tracks, and a brush block having bristles arrayed on each of the brush mounts. The conveyor table has features in that the brush mount is configured so that a portion on the carry-in side is fixed to the chain and a portion on the carry-out side is not fixed to the chain.
The configuration of the present invention is mainly provided to reduce the difference in level between the conveyor table and the air table on the carry-out side, but preferably similarly reduces the difference in level on the carry-in side. As one aspect of the present invention, the sprocket on the carry-in side may be arranged at a position lower than the sprocket on the carry-out side.
Furthermore, if the carry-in side sprocket is lower than the carry-out side sprocket, a guide cam for pushing up the chain may be arranged on the carry-in side so as to reduce a difference in height of the sprockets and to enable the brush mount to move to the carry-out side in a horizontal state.
The brush mount sent to the carry-out side from the sprocket on the carry-in side is in a state tilted from the horizontal state and becomes horizontal with the movement in the carry-out direction, but easily vibrates until stabilizing in the horizontal state. When the brush mount vibrates, a gap between the brush blocks adjacent in the conveying direction open and close, and the sheet material and the vinyl cover covering the sheet material tend to get caught between the brush blocks. In particular, the end of the vinyl cover running out from the sheet material tends to easily get caught, and the involved vinyl cover may knock against the difference in level between the conveyor table and the air table on the carry-out side. As one aspect of the present invention, the conveyor table preferably includes a carry-in side guide rail for suppressing vibration of the brush mount by sandwiching the chain from above and below near the carry-in side end at the upper surface side.
Furthermore, the brush mount easily vibrates, and adjacent brush blocks tend to easily open and close even when the brush mount in the horizontal state is sent to the sprocket on the carry-out side. Therefore, as one aspect of the present invention, the conveyor table preferably includes a carry-out side guide rail for suppressing vibration of the brush mount by sandwiching the chain from above and below near the carry-out side end at the upper surface side.
According to the conveyor table of the cutting machine of the present invention, the position that becomes a starting point of the tilt of the brush mount shifts to the carry-in side than the conventional structure at a return corner portion on the carry-out side since the brush mount has the portion on the carry-in side fixed to the chain and does not have the portion on the carry-out side fixed to the chain. The more the starting point of the tilt of the brush mount shifts to the carry-in side, the smaller the track of the brush mount at the upper part on the carry-out side becomes, and thus the difference in level between the carry-out side air table and the brush surface can be made small. The configuration can be very easily implemented since the position on the carry-in side of the brush mount merely needs to be fixed to the chain.
The difference in level between the air table on the carry-in side and the conveyor table can be made small by arranging the sprocket on the carry-in side lower than the sprocket on the carry-out side. Thus, the shift and the collapse of the sheet material can be effectively suppressed not only on the carry-out side but also on the carry-in side.
Furthermore, the chain sent from the carry-in side sprocket can be rapidly pushed up to the horizontal position by arranging the guide cam even if the carry-in side sprocket is lowered with respect to the carry-out side sprocket. Thus, the upper end of the brush block can be guided to the carry-out side in a horizontal state. According to such a configuration, the chain is prevented from sagging to the carry-in side, which arises if the carry-in side sprocket is lower than the carry-out side sprocket.
Furthermore, the brush mount attached to the chain can be stabilized in the horizontal state so as not to vibrate by arranging a guide rail for sandwiching the chain sent from the sprocket from above and below on at least one of near the carry-in side end or near the carry-out side end. Thus, the brush blocks adjacent in the conveying direction are prevented from opening and closing.
An embodiment of the present invention will be described below with reference to the drawings.
<Overall Configuration>
A cutting machine shown in the present embodiment is a device, having an outer appearance similar to the conventional cutting machine already described with reference to
The sheet material is first sent from the carry-in side air table 2 to the conveyor table 1 to cut the stacked sheet material with the cutting machine 100 having the above configuration. The carry-in side air table 2 has a plurality of air blowout ports formed at the upper surface so that the sheet material floats by the air blown out from the blowout ports thereby reducing the friction between the sheet material and the carry-in side air table 2 and facilitating the conveyance of the sheet material.
The sheet material is supplied to the conveyor table 1 with the surface covered with a sheet-like cutting vinyl cover 5 supplied from a roll arranged near the boundary of the carry-in side air table 2 and the conveyor table 1. The conveyor table 1 suctions air from the brush surface 1s, and closely attaches the sheet material, which surface is covered with the cutting vinyl cover 5, to the brush surface 1s to stably hold the stacked state of the sheet material.
The sheet material conveyed to the central part of the conveyor table 1 is cut to the desired shape by the cutting mechanism 4. The cutting mechanism 4 includes a cutting head 42 that moves on a beam 41 by computer control, and cuts the sheet material with a cutter that moves up and down perpendicularly from the cutting head 42 to the brush surface 1s.
The cut sheet material has the surface covered with a sheet-like sealing vinyl cover 6 supplied from a roll on the carry-out side than the beam 41. The sealing vinyl cover 6 compensates for the sealing of the cutting vinyl cover 5 ripped by the cutter, and prevents lowering of the suction force.
Lastly, the sheet material is moved from the conveyor table 1 to the carry-out side air table 3, and the cut sheet material is taken out. As previously described, if a difference in level exists at the joint portion of the conveyor table 1 and the carry-out side air table 3 on the carry-out side, the stacked state of the sheet material, which is cut to small pieces, may collapse due to the difference in level. Thus, in the present embodiment, the conveyor table 1 is configured so that the difference in level formed between the conveyor table 1 and the carry-out side air table 3 becomes smaller than the prior art. The configurations other than the conveyor table are also devised with the design change of the conveyor table. The configuration related to the conveyor table will be specifically described below.
<Schematic Configuration Near Conveyor Table>
The conveyor table 1 includes a caterpillar track 10 extending from the carry-in side to the carry-out side and being arranged one on both side surfaces of the cutting machine, a brush mount 20 bridged to connect the caterpillar tracks 10, and a brush block 30 arrayed on the brush mount 20. With such a configuration, the bristle 32 of the brush block 30 exposed to the upper surface of the cutting machine configures the brush surface 1s, and the brush surface 1s can be moved from the carry-in side to the carry-out side, or from the carry-out side to the carry-in side by moving the caterpillar track 10.
The carry-in side air table 2 and the carry-out side air table 3 are arranged at positions higher than the brush surface 1s, and combs 2C, 3C for smoothing the movement of the sheet material are arranged between the conveyor table 1 and the respective air table 2, 3. The combs 2C, 3C are inclined to lower from the air tables 2, 3 towards the brush surface 1s, and the distal end thereof is in a state pierced to the brush surface 1s, that is, a state in which the distal ends of the teeth of the combs 2C, 3C are arranged in the gaps of the bristles 32.
<<Caterpillar Track>>
The caterpillar track 10 includes a pair of sprockets 12, 13 arranged on the carry-in side and the carry-out side, and an endless chain 11 bridged over the sprockets 12, 13. The chain 11 is formed by coupling a plurality of links 110 at a flexible angle to each other. The sprocket 12 arranged on the carry-in side of the caterpillar track 10 is arranged at a position lower than the sprocket 13 on the carry-out side. In the drawing, only the caterpillar track arranged adjacent to one side surface of the cutting machine is illustrated, but actually, another caterpillar track 10 is also arranged adjacent to the other side surface of the cutting machine (far side in the plane of drawing in
As shown in
<<Brush Mount>>
The brush mount 20 is a substantially long plate shaped member extending in a direction orthogonal to the extending direction of the chain 11 so as to be bridged across the two caterpillar tracks 10, and enables the brush block 30 to be arranged on one surface. The brush mount 20 includes a fixing block 21 projecting out to the arranging surface side of the brush block 30 at both ends in the longitudinal direction, and is fixed to the fixing portion 11f of the link 110 at the position of the fixing block 21. The fixing block 21 prevents the brush block 30 arranged on the brush mount 20 from detaching from the end of the brush mount 20.
In the present embodiment, one brush mount 20 is fixed with respect to every three links 110. As shown in
The brush mount 20 includes a guiding roller 25 arranged in plurals at a predetermined interval in the longitudinal direction on the inner side than both ends in the longitudinal direction (see
<<Brush Block>>
The brush block 30 includes a plurality of bristles 32 extending from one surface of a rectangular plate member (in particular, see
<Effect of Conveyor Table>
According to the conveyor table 1 having the above configuration, the track (see chain dashed line in
On the carry-in side, on the other hand, the track drawn by the upper end on the carry-out side of the brush block 30 is bulged out to the upper side, and the projecting amount of the track from the brush surface 1s (see chain dashed line on carry-in side in
<Other Configurations>
On the carry-in side, the carry-out side of the brush mount 20 tends to be lifted up by the slidable contact of the bristle 32 and the comb 2c when the bristle 32 of the brush block 30 arranged on the brush mount 20 sent from the sprocket 12 passes the carry-in side comb 2c. After the bristle 32 passed the comb 2c, the carry-out side of the brush mount 20 that is lifted up lowers, and hence the brush mount 20 tends to easily vibrate. Such vibration causes the gap between the brush blocks 30 adjacent in the conveying direction to open and close, whereby the sheet material and the cutting vinyl cover covering the sheet material may get caught in the gap.
The conveyor table 1 shown in the present embodiment, therefore, includes carry-in side guide rails 27 for stabilizing the brush mount 20 fixed to the chain 11 by sandwiching the chain 11 (link 110) sent from the sprocket 12 from above and below at near the carry-in side comb 2c (carry-in side end) to a horizontal state. The carry-in side guide rails 27 merely need to be formed in a range where the vibration of the brush mount 20 can be suppressed while the bristle 32 contacts the comb 2c when the brush mount 20 moves in the conveying direction. In the present embodiment, as shown in
A guide cam 28 for guiding the chain 11 to the guide rails 27 is arranged between the lower guide rail 27d and the sprocket 12 (see
As shown in
The embodiment of the present invention is not limited to the configurations described above, and may be appropriately modified within a scope not deviating from the gist of the invention. For instance, the projecting amount of the track of the brush block from the brush surface can be made small by having the diameter of the carry-in side sprocket smaller than that of the carry-out side sprocket instead of lowering the carry-in side sprocket. In addition, the brush mount 20 is fixed to the link 110 of the chain 11 at the position of the fixing portion 21 in the above-described embodiment, but may be fixed to the link 110 at the position of the lower surface of the brush mount 20.
Number | Date | Country | Kind |
---|---|---|---|
2007-290218 | Nov 2007 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2008/002978 | 10/21/2008 | WO | 00 | 4/29/2010 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2009/060566 | 5/14/2009 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4572357 | Pearl | Feb 1986 | A |
5001954 | Galan et al. | Mar 1991 | A |
5189936 | Gerber et al. | Mar 1993 | A |
5228554 | Kuchta et al. | Jul 1993 | A |
5282407 | Arikita | Feb 1994 | A |
5358226 | Arikita | Oct 1994 | A |
5596917 | Gerber et al. | Jan 1997 | A |
Number | Date | Country |
---|---|---|
03026496 | Feb 1991 | JP |
06305620 | Jan 1994 | JP |
07214495 | Aug 1995 | JP |
Number | Date | Country | |
---|---|---|---|
20100257989 A1 | Oct 2010 | US |