This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2016-026761, filed on Feb. 16, 2016, the entire contents of which are incorporated herein by reference.
One or more embodiments of the present invention relate to a cooler in which heat generated by a heating body is radiated by causing a refrigerant to flow through a flow path being in thermal contact with the heating body. In addition, one or more embodiments of the present invention relate to a flow path unit including a bent flow path for bending a flow direction of a fluid.
In order to radiate heat generated by a heating body such as an electronic component, there is a cooler in which a refrigerant such as cooling water flows through a flow path being in thermal contact with the heating body. In such a cooler, in order to cause the refrigerant to smoothly flow through the flow path and to improve cooling efficiency, for example, in JP-A-2014-20115 and JP-A-2015-154699, a plurality of ribs or fins are provided within the flow path and the flow path is divided.
In JP-A-2014-20115, a straight flow path for causing the refrigerant to straightly flow and a bent flow path for bending the flow direction of the refrigerant are connected. The heating body is in thermal contact with the straight flow path. Therefore, in order to promote a turbulent flow of the refrigerant, a plurality of corrugated fins are respectively provided in the straight flow path at predetermined intervals in the flow direction of the refrigerant and in a width direction of the flow path, In addition, in order to smoothly guide the refrigerant, bent fins are provided in the bent flow path at predetermined intervals in the width direction of the flow path.
In JP-A-2015-154699, the heating body is in thermal contact with the bent flow path that is bent in a U shape. Therefore, in order to smoothly guide the refrigerant, a plurality of arcuate ribs (protrusion portions) are respectively provided in the bent flow path at predetermined intervals in the flow direction of the refrigerant and the width direction of the flow path. The ribs also functions as radiating fins.
In addition, in order to smoothly guide a fluid in other flow paths such as one for air conditioning, techniques for dividing the bent flow path in a curvature radial direction are disclosed in JP-A-7-269524 and JP-A-2009-248866.
In JP-A-7-269524, a plurality of arcuate guide vanes are provided at predetermined intervals in the curvature radial direction of the bent flow path. Therefore, in order to cause a flow speed of the fluid flowing through each of divided paths that are divided by the guide vanes to be uniform, a bent shape of each divided path is similar.
In JP-A-2009-248866, in order to reduce noise when air flows through the bent flow path, a passage dividing wall portion having a crescent shape in a cross section is provided in the bent flow path and thereby the bent flow path is divided into two in the curvature radial direction. Therefore, the cross-sectional areas of two divided paths that are divided by the passage dividing wall portion are substantially equal to each other. In addition, a sum of the cross-sectional areas perpendicular to the passage dividing wall portion of two divided paths and a cross-sectional area of the straight flow paths that are respectively connected to an upstream side and a downstream side of the bent flow path are equal to each other.
In the example of
While, in a case of
In the example of
While, in a case of
An object of one or more embodiments of the inventions is to provide a cooler capable of improving cooling performance by widening a cooling region by reducing an outer curvature radius of a bent flow path without decreasing a flow speed of a refrigerant in the bent flow path, Another object of one or more embodiments of the inventions is to provide a flow path unit in which an outer curvature radius of a bent flow path is reduced without decreasing a flow speed of a fluid in the bent flow path.
A cooler according to one or more embodiments of the inventions includes a bent flow path that is in thermal contact with a heating body, bends a flow direction of a refrigerant flowing in from an upstream, and causes the refrigerant to flow out to a downstream; and a dividing fin that divides the bent flow path into two or more divided paths in a curvature radial direction. The refrigerant flows through each of the divideds path of the bent flow path, and heat generated by the heating body is radiated. Therefore, a width of each of the divided paths in the curvature radial direction of the bent flow paths is constant along the dividing fin. Inner curvature radii of the divided paths are substantially equal to each other, and outer curvature radii of the divided paths are substantially equal to each other. In addition, a thickness of the dividing fin in a center portion of the bent flow path in the curvature radial direction is thicker than a thickness of the dividing fin in an upstream portion and a downstream portion of the bent flow path in the curvature radial direction.
According to the cooler, in the bent flow path, the width of each of the divided paths divided by the dividing fin in the curvature radial direction is constant along the dividing fin. Therefore, it is possible to suppress decrease in the flow speed of the refrigerant flowing through each of the divided paths. Therefore, the refrigerant smoothly flows through each of the divided paths of the bent flow path, heat generated by the heating body being in thermal contact with the bent flow path can be efficiently radiated by the refrigerant, and cooling performance is improved.
In addition, the inner curvature radii of the divided paths are substantially equal to each other, and the outer curvature radii are also substantially equal to each other. The thickness of the dividing fin in the center portion in the curvature radial direction is thicker than that in the upstream portion or the downstream portion in the curvature radial direction. Therefore, the outer curvature radius of the bent flow path can be made as small as the outer curvature radius of the innermost divided path. Therefore, an entire width of the bent flow path is expanded and an effective cooling region capable of being cooled by the refrigerant flowing through the bent flow path can be widened. As a result, a thermal contact area between the bent flow path and the heating body is increased, heat generated by the heating body can be efficiently radiated by the refrigerant, and the cooling performance is improved. In addition, the bent flow path is disposed in a narrow space and heat generated by the heating body mounted on the narrow space can be radiated by the refrigerant.
In one or more embodiments of the inventions, in the cooler, a cross-sectional area of each of the divided paths perpendicular to the flow direction of the refrigerant may be constant along the dividing fin.
In addition, in one or more embodiments of the inventions, in the cooler, a cross-sectional shape of the dividing fin parallel to the curvature radial direction of the bent flow path and the flow direction of the refrigerant may be a crescent shape in which an inside of the bent flow path wanes.
In addition, in one or more embodiments of the inventions, in the cooler, widths of the divided paths perpendicular to the dividing fin may be substantially equal to each other, or the cross-sectional areas of the divided paths perpendicular to the flow direction of the refrigerant may be substantially equal to each other.
In addition, in one or more embodiments of the inventions, the cooler may further include: an upstream-side straight flow path that is connected to an upstream side of the bent flow path and causes the refrigerant to straightly flow; and a downstream-side straight flow path that is connected to a downstream side of the bent flow path and causes the refrigerant to straightly flow. The dividing fin may be provided in parallel to the flow direction of the refrigerant and over the upstream-side straight flow path, the bent flow path, and the downstream-side straight flow path.
In addition, in one or more embodiments of the inventions, in the cooler, a cross-sectional shape of the bent flow path perpendicular to the flow direction of the refrigerant may be rectangular. The dividing fin may be provided to have a columnar shape in the bent flow path and may transmit heat generated by the heating body to the refrigerant.
In addition, a flow path unit according to one or more embodiments of the inventions includes a bent flow path that bends a flow direction of a fluid flowing in from an upstream and causes the fluid to flow out to a downstream; and a dividing fin that divides the bent flow path into two or more divided paths in a curvature radial direction. The fluid flows through each of the divided paths of the bent flow path. A width of each of the divided paths in the curvature radial direction of the bent flow path is constant along the dividing fin. Inner curvature radii of the divided paths are substantially equal to each other, and outer curvature radii of the divided path are substantially equal to each other. In addition, a thickness of the dividing fin in a center portion of the bent flow path in the curvature radial direction is thicker than a thickness of the dividing fin in an upstream portion and a downstream portion of the bent flow path in the curvature radial direction.
According to the flow path unit, in the bent flow path, the width of each of the divided paths divided by the dividing fin in the curvature radial direction is constant along the dividing fin. Therefore, it is possible to suppress a decrease in the flow speed of the fluid flowing through each divided path. In addition, the inner curvature radii of the divided paths are substantially equal to each other, and the outer curvature radii are also substantially equal to each other. The thickness of the dividing fin in the center portion in the curvature radial direction is thicker than that in the upstream portion or the downstream portion in the curvature radial direction. Therefore, the outer curvature radius of the bent flow path can be made as small as the outer curvature radius of the innermost divided path.
According to the cooler of one or more embodiments of the inventions, cooling performance can be improved by widening a cooling region by reducing the outer curvature radius of the bent flow path without decreasing the flow speed of the refrigerant in the bent flow path. According to the flow path unit of one or more embodiments of the inventions, the outer curvature radius of the bent flow path can be reduced without decreasing the flow speed of the fluid in the bent flow path.
In embodiments of the invention, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid obscuring the invention.
The cooler 10 includes a pipe 11 that is formed of, for example, a metal having high thermal conductivity such as aluminum. The pipe 11 is provided with flow paths through which a refrigerant that is a fluid flows. As the refrigerant, for example, cooling water is used. The cooler 10 is an example of a “flow path unit” of one or more embodiments of the invention.
The pipe 11 includes narrow flow paths 1 and 5 having narrow cross-sectional areas perpendicular to a flow direction F of the refrigerant, and wide flow paths 2, 3, and 4 having wide cross-sectional areas perpendicular to the flow direction F of the refrigerant.
Among the narrow flow paths 1 and 5, one narrow flow path 1 configures a flow inlet of the refrigerant and the other narrow flow path 5 configures a flow outlet of the refrigerant. A cross-sectional shape of the narrow flow paths 1 and 5 perpendicular to the flow direction F of the refrigerant is circular (
As illustrated in
Among the wide flow paths 2, 3, and 4, the flow path 3 is a bent flow path that bends the flow direction F of the refrigerant to substantially 90°. The flow paths 2 and 4 are straight flow paths through which the refrigerant straightly flows. That is, the upstream-side straight flow path 2 and the downstream-side straight flow path 4 are connected to the upstream side and the downstream side of the bent flow path 3.
In the example of
The heating body 50 is mounted on a position facing the bent flow path 3 on the housing 40. Therefore, the heating body 50 is in thermal contact with an outside portion of the pipe 11 configuring the bent flow path 3. The heating body 50 is configured of an electronic component that generates heat, for example, due to flow of a current.
The refrigerant flows from a supply source (not illustrated) into the narrow flow path 1 of the cooler 10 and the refrigerant flows from the narrow flow path 5 to a supply destination through the flow paths 2 to 4. As described above, the refrigerant flows through the flow paths 1 to 5 and thereby heat generated by the heating body 50 is radiated and the heating body 50 is cooled.
As illustrated in
As illustrated in
As illustrated in
Also in the straight flow paths 2 and 4, each dividing fin 6 is provided in a columnar shape so as to connect to the top surfaces and the bottom surfaces of the flow paths 2 and 4 (
The refrigerant flows through each of the divided paths 3a to 3h and thereby heat generated by the heating body 50 being in thermal contact with the bent flow path 3 is radiated. In this case, each dividing fin 6 also functions as a radiating fin. That is, each dividing fin 6 is made of metal such as aluminum, heat generated by the heating body 50 is transmitted to the refrigerant flowing through each of the divided paths 3a to 3h, and the heat is radiated.
As illustrated in
As described above, the dividing fins 6 are formed and thereby widths Wa to Wh of each of the divided paths 3a to 3h in the curvature radial direction of the bent flow path 3 is constant along the dividing fins 6. In addition, the inner curvature radii Ria to Rih of each of the divided paths 3a to 3h are substantially equal to each other (Ria≅Rib≅Ric≅Rid≅Rie≅Rif≅Rig≅Rih). In addition, the outer curvature radii Roa to Roh of each of the divided paths 3a to 3h are substantially equal to each other (Roa≅Rob≅Roc≅Rod≅Roe≅Rof≅Rog≅Roh).
Specifically, in the example of
Rib to Rig of the divided paths 3b to 3g are not equal to each other, but are substantially equal to each other (Ria≅Rib≅Rib≅to Rig). In addition, the outer curvature radius Roa to Rog of the divided paths 3a to 3g other than the divided path 3h that is in the outermost side of the bent flow path 3 are equal to each other (Roa=Rob=Roc=Rod=Roe=Rof=Rog). The outer curvature radius Roh of the divided path 3h and the outer curvature radii Roa to Rog of the divided paths 3a to 3g are not equal to each other, but are substantially equal to each other (Roh≅Roa to Rog).
In each of the divided paths 3a to 3h, the inner curvature radii Ria to Rih are smaller than the outer curvature radii Roa to Roh (Ria<Ron, Rib<Rob, Ric<Roc, Rid<Rod, Rie<Roe, Rif<Rof, Rig<Rog, and Rih<Roh). Among adjacent two divided paths, the inner curvature radius of the divided path on the outside is smaller than the outer curvature radius of the divided path on the inside (Rib<Roa, Ric<Rob, Rid<Roc, Rie<Rod, Rif<Roe, Rig<Rof, and Rih<Rog). Therefore, a cross-sectional shape of each dividing fin 6 parallel to the curvature radial directions Ria to Rih and Roa to Roh, and the flow direction F of the refrigerant is a crescent shape in which the inside of the bent flow path 3 wanes.
Heights Ha to Hh (
In addition, the widths Wa to Wh of each of the divided paths 3a to 3h are substantially equal to each other (Wa≅Wb≅Wc≅Wd≅We≅Wf≅Wg≅Wh). The heights Ha to Hh of each of the divided paths 3a to 3h are also substantially equal to each other (Ha≅Hb≅Hc≅Hd≅He≅Hf≅Hg≅Hh). Therefore, the cross-sectional areas Sa to Sh of each of the divided paths 3a to 3h are also substantially equal to each other (Sa≅Sb≅Sc≅Sd≅Se≅Sf≅Sg≅Sh).
Specifically, in the examples of
As described above, the fact that the widths Wa to Wh, the curvature radii Ria to Rih and Roa to Roh, the heights Ha to Hh, and the cross-sectional areas Sa to Sh of each of the divided paths 3a to 3h are constant or substantially equal to each other includes not only a plurality of numerical values to be objects are equal (=) to each other but also a difference between a plurality of numerical values is substantially equal (≅) to or less than a predetermined value. This also applies to the fact that flow speeds of the refrigerant described below are constant or substantially equal to each other.
As described above, the cross-sectional area of the narrow flow path 1 that is the flow inlet of the refrigerant is narrower than the cross-sectional area of the wide flow paths 2 and 3, and the center lines of the flow paths 1, 2, and 3 coincide (
While, the widths Wa to Wh and the cross-sectional areas Sa to Sh of each of the divided paths 3a to 3h are constant along the dividing fins 6. Therefore, the flow speed (
According to the embodiment described above, in the bent flow path 3 and the straight flow paths 2 and 4 of the cooler 10, the widths Wa to Wh of each of the divided paths 3a to 3h divided by the dividing fins 6 are constant along the dividing fins 6. Therefore, it is possible to suppress an decrease in the flow speed of the refrigerant flowing through each of the divided paths 3a to 3h. As a result, the refrigerant smoothly flows through each of the divided paths 3a to 3h, heat generated by the heating body 50 being in thermal contact with the bent flow path 3 can be efficiently radiated by the refrigerant, and the cooling performance is improved.
In addition, the inner curvature radii Ria to Rih of each of the divided paths 3a to 3h are substantially equal to each other, the outer curvature radii Roa to Roh are also substantially equal to each other, and the thickness of the curvature radii Ria to Rih and Ron to Roh of the dividing fins 6 in the center portion is thicker than that in the upstream portion or the downstream portion thereof. Therefore, the outer curvature radius Rox (
As a result, for example, a thermal contact area between the bent flow path 3 and the heating body 50 is increased, heat generated by the heating body 50 can be efficiently radiated by the refrigerant, and the cooling performance is improved.
In addition, the outer curvature radius Rox of the bent flow path 3 can be suppressed as small as the outer curvature radius Roa of the divided path 3a that is in the innermost side. Therefore, it is possible to easily dispose the bent flow path 3 along a narrow portion such as the corner portion 41 (
In addition, in the embodiments described above, the cross-sectional areas Sa to Sh of each of the divided paths 3a to 3h perpendicular to the flow direction F of the refrigerant are constant along the dividing fins 6. Therefore, a decrease in the flow speed of the refrigerant flowing through each of the divided paths 3a to 3h can be further suppressed in the corner portion.
In addition, in the embodiments described above, as illustrated in
In addition, in the embodiments described above, since the widths Wa to Wh of each of the divided paths 3a to 3h are substantially equal to each other, the cross-sectional areas Sa to Sh of each of the divided paths 3a to 3h are also substantially equal to each other. Therefore, a difference in a flow rate and the flow speed of the refrigerant flowing through each of the divided paths 3a to 3h can be suppressed small. In addition, it is possible to avoid the shape of the dividing fin 6 becoming complicated.
In addition, in the embodiments described above, the dividing fins 6 are provided parallel to the flow direction F of the refrigerant and over the upstream-side straight flow path 2, the bent flow path 3, and the downstream-side straight flow path 4. Therefore, the divided paths 3a to 3h are formed over the flow paths 2 to 4, and the widths Wa to Wh, the cross-sectional areas Sa to Sh of the divided paths 3a to 3h, and the flow speed of the refrigerant can be constant over the flow paths 2 to 4.
Furthermore, in the embodiments described above, the cross-sectional shape of the bent flow path 3 is rectangular and the dividing fins 6 are provided in the columnar shape in the bent flow path 3. Therefore, the cross-sectional shape of each of the divided paths 3a to 3h perpendicular to the flow direction F of the refrigerant is also rectangular and it is possible to easily form the dividing fins 6. In addition, a difference in the flow rate and the flow speed of the refrigerant flowing through each of the divided paths 3a to 3h can be suppressed small. Furthermore, since the dividing fins 6 function as radiating fins, heat generated by the heating body 50 is easily transmitted to the refrigerant flowing through each of the divided paths 3a to 3h through the dividing fins 6 and it is possible to further improve the cooling performance.
One or more embodiments of the invention can adopt various embodiments other than the above embodiments. For example, in the embodiments described above, as illustrated in
In addition, in the embodiments described above, an example, in which the dividing fins 6 are provided over the upstream-side straight flow path 2, the bent flow path 3, and the downstream-side straight flow path 4, is illustrated, but one or more embodiments of the invention are not limited only to the example. In addition, the dividing fins are provided only in the bent flow path, or the dividing fins may be provided in the bent flow path and the straight flow path continuous to one of the upstream side and the downstream side thereof.
In addition, in the embodiments described above, an example, in which the dividing fins 6 are provided in the columnar shape in the bent flow path 3 or the like, is illustrated, but one or more embodiments of the invention are not limited only to the example. In addition, for example, boss-shaped dividing fins may be provided so as to connect to only the bottom surface of the bent flow path.
In addition, in the embodiments described above, an example, in which the cross-sectional shape of the bent flow path 3 is rectangular, is illustrated, but one or more embodiments of the invention are not limited only to the example. In addition, for example, the cross-sectional shape of the bent flow path may be a circular shape, an elliptical shape, or another shape.
Furthermore, in the embodiments described above, an example, in which one or more embodiments of the invention are applied to the cooler 10 that is disposed within the housing 40 of the electronic device and cools the heating body 50 mounted on the housing 40, is illustrated, but for example, one or more embodiments of the invention can also be applied to a cooler that is mounted on a frame or a chassis and cools the heating body mounted on a substrate or the like. Furthermore, one or more embodiments of the invention can be applied to a flow path unit including a bent flow path which is used for applications other than cooling.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. According, the scope of the invention should be limited only by the attached claims.
Number | Date | Country | Kind |
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2016-026761 | Feb 2016 | JP | national |