This U.S. non-provisional patent application claims priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2023-0015589, filed on Feb. 6, 2023, in the Korean Intellectual Property Office, the entire contents of which are hereby incorporated by reference.
The present disclosure relates to a cooling system, a semiconductor apparatus including the same, and a method of replacing a filter using the same. More particularly, the present disclosure relates to a cooling system including a plurality of filter parts, a semiconductor apparatus including the same, and a method of replacing a filter using the same.
Semiconductor devices are widely used in an electronic industry because of their small sizes, multi-functional characteristics, and/or low manufacturing costs. However, semiconductor devices have been highly integrated with the development of the electronic industry. Widths of patterns of semiconductor devices have been reduced to highly integrate the semiconductor devices. However, since new exposure techniques and/or expensive exposure techniques are needed to form fine patterns, it is difficult to highly integrate semiconductor devices. Thus, various researches are being conducted for new integration techniques.
Embodiments of the inventive concepts may provide a cooling system including a plurality of filter parts, a semiconductor apparatus including the same, and a method of replacing a filter using the same.
In an aspect, a cooling system may include an air supply unit, and a filter unit providing an air intake path and an air exhaust path. The filter unit may include a first filter part including a first filter and providing a first panel slot, a second filter part including a second filter and providing a second panel slot, and a blocking panel. The blocking panel may be located in one of the first and second panel slots and may be configured to block a path of air through one of the first filter part and the second filter part.
In an aspect, a semiconductor apparatus may include a substrate processing apparatus, and a cooling system connected to the substrate processing apparatus. The cooling system may include an air supply unit and a filter unit. The filter unit may include first to third filter parts stacked in a vertical direction, and a blocking panel located in one of the first to third filter parts. The blocking panel may be configured to block a path of air through the one of the first to third filter parts.
In an aspect, a method of replacing a filter may include removing a blocking panel from a first filter part, locating the blocking panel in a second filter part, and replacing a filter of the second filter part. The replacing of the filter may include passing air through the first filter part.
Embodiments of the inventive concepts will now be described more fully with reference to the accompanying drawings. The same reference numerals or the same reference designators may denote the same components or elements throughout the specification and drawings.
Referring to
The air supply unit 200 may include an intake port 11, a fan 210, and a first temperature control unit 220. The inside of the air supply unit 200 may be fluidly connected to the outside through the intake port 11. As used herein, items or locations described as being “fluidly connected” are configured such that a liquid or gas can flow, or be passed, from one item or location to the other. The fan 210 of the air supply unit 200 may be configured to suck outside air into the air supply unit 200. For example, the outside air may be moved into the inside of the air supply unit 200 through the intake port 11 by the fan 210. Sucked air may pass through the first temperature control unit 220 and then may move into a first pipe 13. The first temperature control unit 220 may be configured to control a temperature of the air to maintain a constant temperature. For example, the air supply unit 200 may be configured to supply the air having the constant temperature to the filter unit 100. For example, the first temperature control unit 220 may be a thermoelectric cooling unit including a Peltier element. The temperature of the air may range from about 20° C. to about 30° C.
The air supply unit 200 and the filter unit 100 may be fluidly connected to each other. More particularly, the air supply unit 200 and the filter unit 100 may be connected to each other through the first pipe 13. The first pipe 13 may be coupled to an upper portion of the air supply unit 200 and an upper portion of the filter unit 100. For example, the air having the constant temperature may move from the air supply unit 200 to the filter unit 100 through the first pipe 13.
The filter unit 100 may include a first filter part 1F and a second filter part 2F. The first filter part 1F may be located on the second filter part 2F. The first filter part 1F and the second filter part 2F may be spaced apart from each other in a vertical direction (e.g., a third direction D3). In other words, the first filter part 1F may be independent of the second filter part 2F. The first filter part 1F may include a first door 111 and a first panel door 121. The second filter part 2F may include a second door 113 and a second panel door 123. The filter unit 100 may be configured to remove a contaminant from the air provided through the first pipe 13 while the air passes through the filter unit 100. In other words, the filter unit 100 may be configured to remove the contaminant existing in the air. Functions and components of the filter unit 100 will be described in more detail with reference to
The filter unit 100 may be connected to a second pipe 15. The second pipe 15 may be spaced apart from the first pipe 13 and may be coupled to the upper portion of the filter unit 100. The second pipe 15 may be opposite to (or face) the first pipe 13. The second pipe 15 may be coupled to an external unit (not shown). In other words, the filter unit 100 may be connected to the external unit through the second pipe 15, and thus the air from which the contaminant is removed may be supplied to the external unit through the second pipe 15. In other words, the cooling system 10 according to the inventive concepts may supply the air, which has the constant temperature and from which the contaminant is removed, to the external unit, thereby uniformly maintaining performance of the external unit.
Referring to
The first filter 181 may be configured to physically remove contaminant particles, dust, and/or motes included in the air. The first filter 181 may be configured to chemically remove an organic material, an acid, and/or alkali included in the air. In other words, the first filter 181 may be configured to remove foreign materials included in the air. For example, the first filter 181 may include at least one of a HEPA filter or a chemical filter. The second filter 183 may be the same as the first filter 181. In other words, the second filter 183 may be configured to remove foreign materials included in the air. For example, the second filter 183 may include at least one of a HEPA filter configured to physically remove contaminant particles, dust, and/or motes included in the air and/or a chemical filter configured to chemically remove an organic material, an acid, and/or alkali included in the air. Each of the first filter 181 and the second filter 183 may be provided in plurality, but embodiments of the inventive concepts are not limited thereto.
The first filter 181 may be movable through the first door 111. For example, the first filter 181 may be moved into and out of the first filter part 1F through the first door 111. The second filter 183 may be movable through the second door 113. For example, the second filter 183 may be moved into and out of the second filter part 2F through the second door 113. The first filter 181 and the second filter 183 may be separated from each other and may be operated independently of each other. For example, the first filter 181 and the second filter 183 may be individual components. Thus, in a filter replacing method to be described later, the first filter 181 and the second filter 183 may be individually replaced through the first door 111 and the second door 113 independent of each other. For example, a size of the first door 111 may be substantially equal to a size of the second door 113, but embodiments of the inventive concepts are not limited thereto.
The first panel door 121 may be spaced apart from the first door 111 in a first direction D1. A size of the first panel door 121 may be less than the size of the first door 111. For example, a width in the first direction D1 of the first panel door 121 may be less than a width in the first direction D1 of the first door 111. The blocking panel 140 may be movable through the first panel door 121. For example, the blocking panel 140 may be moved into and out of the first filter part 1F through the first panel door 121. The second panel door 123 may be spaced apart from the second door 113 in the first direction D1. A size of the second panel door 123 may be less than the size of the second door 113 and may be substantially equal to the size of the first panel door 121. For example, a width in the first direction D1 of the second panel door 123 may be less than a width in the first direction D1 of the second door 113. The blocking panel 140 may be movable through the second panel door 123.
The first filter part 1F may provide a first panel slot 141. The first panel slot 141 may be spaced apart from the first filter 181 and the first door 111 in the first direction D1. The second filter part 2F may provide a second panel slot 143, and the second panel slot 143 may be spaced apart from the second filter 183 and the second door 113 in the first direction D1. The first panel slot 141 and the second panel slot 143 may be closer to an air intake path 101 to be described later than to an air exhaust path 103 to be described later. The first panel slot 141 and the second panel slot 143 may be spaces in which the blocking panel 140 may be located. More particularly, the blocking panel 140 may move through the first panel door 121 or the second panel door 123 and then may be located in the first panel slot 141 or the second panel slot 143. Since the first panel door 121 and the second panel door 123 are independent of each other, the blocking panel 140 may easily move. For example, the blocking panel 140 may be easily removed from or easily inserted into the first or second filter part 1F or 2F through the first and second panel doors 121 and 123, respectively. Thus, the blocking panel 140 may be freely disposed in the first filter part 1F or the second filter part 2F.
The filter unit 100 may provide the air intake path 101 and the air exhaust path 103. The air intake path 101 and the air exhaust path 103 may be spaced apart from each other and may be located adjacent to both side surfaces of the filter unit 100, respectively. For example, the air intake path 101 may be adjacent to a first side surface of the filter unit 100, and the air exhaust path 103 may be adjacent to a second side surface of the filter unit 100, where the second side surface is opposite to the first side surface. In other words, the first filter part 1F, the second filter part 2F, the separation guide 150, and the blocking panel 140 may be located between the air intake path 101 and the air exhaust path 103. The air intake path 101 may be connected to the first pipe 13 and may have a shape extending in the third direction D3. The air exhaust path 103 may be connected to the second pipe 15 and may have a shape extending in the third direction D3. In other words, the air provided from the air supply unit 200 of
In some embodiments, the blocking panel 140 may be located in the first panel slot 141 of the first filter part 1F. Due to the blocking panel 140 in the first panel slot 141, the air provided through the first pipe 13 may not move to the first filter 181 of the first filter part 1F. For example, the blocking panel 140 may block a path of air through the first filter part 1F. Thus, the air may descend to the second filter part 2F and then may pass through the second filter 183 of the second filter part 2F to flow into the second pipe 15 through the air exhaust path 103.
In certain embodiments, the blocking panel 140 may be located in the second panel slot 143 of the second filter part 2F. Due to the blocking panel 140 in the second panel slot 143, the air provided through the first pipe 13 may not move to the second filter 183 of the second filter part 2F. For example, the blocking panel 140 may block a path of air through the second filter part 2F. In this case, the air provided through the first pipe 13 may not move to the second filter 183 of the second filter part 2F but may pass through the first filter 181 of the first filter part 1F to flow into the second pipe 15 through the air exhaust path 103.
In other words, when the blocking panel 140 is located in the first panel slot 141 of the first filter part 1F or the second panel slot 143 of the second filter part 2F, the air may move to only one of the first filter part 1F and the second filter part 2F. For example, when the blocking panel 140 is located in the first panel slot 141 of the first filter part 1F, the blocking panel 140 may prevent the air from passing through the first filter 181 of the first filter part 1F. And when the blocking panel 140 is located in the second panel slot 143 of the second filter part 2F, the blocking panel 140 may prevent the air from passing through the second filter part 2F. Thus, the flowing of the air to one of the first and second filter parts 1F and 2F may be blocked to easily replace the filter while operating the cooling system.
The separation guide 150 provided between the first filter part 1F and the second filter part 2F may separate the first and second filter parts 1F and 2F from one another. In example embodiments, the separation guide 150 may prevent air that is flowing through one of the first filter part 1F or the second filter part 2F from moving through the other one of the first filter part 1F or the second filter part 2F. For example, when the blocking panel 140 is located in the first panel slot 141 of the first filter part 1F, the separation guide 150 may prevent the air flowing through the second filter part 2F from being drawn into the first filter part 1F. And when the blocking panel 140 is located in the second panel slot 143 of the second filter part 2F, the separation guide 150 may prevent the air flowing through the first filter part 1F from being drawn into the second filter part 2F.
Hereinafter, the descriptions of the same features as mentioned with reference to
Referring to
Each of the first to third filter parts 1F, 2F and 3F may include a plurality of panel doors. For example, the first filter part 1F may include two first panel doors 121. The first filter 181 and the first door 111 may be located between the first panel doors 121. In other words, the first panel doors 121 may be provided at both sides of the first door 111, respectively. Each of the second filter part 2F and the third filter part 3F may be substantially the same as the first filter part 1F. In other words, the second filter part 2F may include two second panel doors 123 located at both sides of the second door 113, respectively. The third filter part 3F may include two third panel doors 125 located at both sides of a third door 115, respectively.
Each of the first to third filter parts 1F, 2F and 3F may provide a plurality of panel slots. For example, the first filter part 1F may provide two first panel slots 141. The first panel slots 141 may be located at both sides of the first filter 181, respectively. For example, one of the first panel slots 141 may be adjacent to the air intake path 101, and the other of the first panel slots 141 may be adjacent to the air exhaust path 103. Each of the second filter part 2F and the third filter part 3F may be substantially the same as the first filter part 1F. For example, the second filter part 2F may provide two second panel slots 143 located at both sides of the second filter 183, with one second panel slot 143 provided at a first side of the second filter 183 and the other second panel slot 143 provided at a second side of the second filter 183. The third filter part 3F may provide two third panel slots 145 located at both sides of a third filter 185, with one third panel slot 145 provided at a first side of the third filter 185 and the other third panel slot 145 provided at a second side of the third filter 185.
A blocking panel may include a first blocking panel 140a and a second blocking panel 140b. The first and second blocking panels 140a and 140b may be movable through the first to third panel doors 121, 123, and 125. The first to third panel slots 141, 143, and 145 may be spaces in which the first and second blocking panels 140a and 140b may be located. In other words, the first and second blocking panels 140a and 140b may be located in the first to third panel slots 141, 143, and 145 through the first to third panel doors 121, 123, and 125. For example, the first and second blocking panels 140a and 140b may be located in the first panel slots 141 through the first panel doors 121. In other words, the first and second blocking panels 140a and 140b may be located at both sides of the first filter 181. Thus, due to the first blocking panel 140a, air provided through first pipes 13a and 13b may not move to the first filter 181 in the air intake path 101. Due to the second blocking panel 140b, air provided into second pipes 15a and 15b may not move to the first filter 181 in the air exhaust path 103. In other words, the first filter 181 may be sealed or shielded by the first and second blocking panels 140a and 140b, and thus the air may not flow to the first filter 181.
As another example, the first and second blocking panels 140a and 140b may be located in the second panel slots 143 through the second panel doors 123. For example, the first and second blocking panels 140a and 140b may be located at both sides of the second filter 183. Thus, due to the first blocking panel 140a, air provided through first pipes 13a and 13b may not move through the second filter 183 in the air intake path 101. Due to the second blocking panel 140b, air provided into second pipes 15a and 15b may not move through the second filter 183 in the air exhaust path 103. For example, the second filter 183 may be sealed or shielded by the first and second blocking panels 140a and 140b, and thus the air may not flow to the second filter 183.
As a still further example, the first and second blocking panels 140a and 140b may be located in the third panel slots 145 through the third panel doors 125. For example, the first and second blocking panels 140a and 140b may be located at both sides of the third filter 185. Thus, due to the first blocking panel 140a, air provided through first pipes 13a and 13b may not move through the third filter 185 in the air intake path 101. Due to the second blocking panel 140b, air provided into second pipes 15a and 15b may not move through the third filter 185 in the air exhaust path 103. For example, the third filter 185 may be sealed or shielded by the first and second blocking panels 140a and 140b, and thus the air may not flow to the third filter 185.
In some embodiments, the first and second blocking panels 140a and 140b may not be provided in the second filter part 2F and the third filter part 3F. Thus, the air provided through the first pipes 13a and 13b may pass through the second and third filters 183 and 185 and then may exit into the second pipes 15a and 15b. In other words, a greater amount of the air than
The separation guide 150 provided between the second filter part 2F and the third filter part 3F may separate the second and third filter parts 2F and 3F from one another. In example embodiments, the separation guide 150 between the second filter part 2F and the third filter part 3F may prevent air flowing through one of the second filter part 2F or the third filter part 3F from moving through the other one of the second filter part 2F or the third filter part 3F. For example, when the first and second blocking panels 140a and 140b are located in the second panel slots 143 of the second filter part 2F, the separation guide 150 may prevent the air that is flowing through the third filter part 3F from being drawn into the second filter part 2F. And when the first and second blocking panels 140a and 140b are located in the third panel slots 145 of the third filter part 3F, the separation guide 150 may prevent the air that is flowing through the second filter part 2F from being drawn into the third filter part 3F.
Referring to
The substrate processing apparatus 20 may include a light source 21, lenses 22, a reticle stage 24, a substrate stage 25, and a reticle 26. For example, the substrate processing apparatus 20 may be a scanner exposure apparatus. For example, the substrate processing apparatus 20 may include an ArF exposure apparatus or a KrF exposure apparatus.
The light source 21 may be configured to generate light and to provide the generated light to a substrate W. The light may include excimer laser light or deep ultraviolet light. For example, the light may have a wavelength of 193 nm (ArF), 248 nm (KrF), 365 nm (i-line), or 436 nm (G-line).
The lenses 22 may be located between the light source 21 and the substrate stage 25. More particularly, the lenses 22 may be provided between the light source 21 and the reticle 26 and between the reticle 26 and the substrate stage 25, respectively. The lenses 22 may include an illumination optical lens and a projection optical lens. The illumination optical lens may magnify and/or reduce projection of the light. Alternatively, the illumination optical lens may change a path of the light and/or may collimate the light. The projection optical lens may include an objective lens (e.g., a convex lens). The projection optical lens may focus light transmitted through the reticle 26 to the substrate W.
The substrate stage 25 may be located under the light source 21 and the lenses 22. The substrate stage 25 may be configured to receive the substrate W. The substrate stage 25 may be configured to move the substrate W in a horizontal direction. The substrate W may include a silicon wafer, but embodiments of the inventive concepts are not limited thereto.
The reticle 26 and the reticle stage 24 may be provided between the lenses 22. The reticle 26 may be provided on the reticle stage 24. The reticle stage 24 may receive the reticle 26 and may be configured to move the reticle 26. For example, the reticle 26 may be a transmission photomask. The reticle 26 may be configured to project the light to the substrate W.
The substrate processing apparatus 20 and the cooling system 10 may be connected to each other through second pipes 15a and 15b. The second pipes 15a and 15b may be substantially the same as the second pipes 15a and 15b described with reference to
A second temperature control unit 17 may be provided between the substrate processing apparatus 20 and the cooling system 10. More particularly, the second temperature control unit 17 may be located at a place closer to the substrate processing apparatus 20 than to the cooling system 10. The second temperature control unit 17 may control a temperature of air provided into the substrate processing apparatus 20 through the second pipes 15a and 15b. In other words, the air having a constant temperature may be supplied into the substrate processing apparatus 20 by the second temperature control unit 17. Thus, the substrate processing apparatus 20 may be supplied with the air having the constant temperature to maintain uniform performance.
Referring to
Referring to
The first panel door 121 may be operated independently of the first door 111, the second door 113, and the second panel door 123. After the first panel door 121 is opened, the blocking panel 140 may be removed from the first panel slot 141, and then, the first panel door 121 may be closed. The blocking panel 140 may be easily removed from the first filter part 1F without affecting the second filter part 2F and the first filter 181 of the first filter part 1F.
Since the blocking panel 140 is removed from the first panel slot 141, the air provided from the first pipe 13 may move from the air intake path 101 to the first filter part 1F. For example, the air provided from the first pipe 13 may move from the air intake path 101 to the air exhaust path 103 through the first and second filter parts 1F and 2F and then may be provided into the second pipe 15.
Referring to
The second panel door 123 may be operated independently of the first door 111, the first panel door 121, and the second door 113. After the second panel door 123 is opened, the blocking panel 140 may be inserted into the second panel slot 143, and then, the second panel door 123 may be closed. For example, the blocking panel 140 may be easily located in the second panel slot 143 of the second filter part 2F without affecting the first filter part 1F and the second filter 183 of the second filter part 2F.
Since the blocking panel 140 is located in the second panel slot 143, the air provided from the first pipe 13 may not move from the air intake path 101 to the second filter part 2F.
In other words, the air provided from the first pipe 13 may move from the air intake path 101 to the air exhaust path 103 through only the first filter part 1F and then may be provided into the second pipe 15.
Referring to
The second door 113 may be operated independently of the first door 111, the first panel door 121, and the second panel door 123. After the second door 113 is opened, the second filter 183 may be replaced with a new second filter 183′. After the second filter 183 is replaced with the new second filter 183′, the second door 113 may be closed. For example, the second filter 183 of the second filter part 2F may be easily replaced with the new one without affecting the first filter part 1F.
While replacing the second filter 183, since the blocking panel 140 is located in the second filter part 2F, the air provided from the first pipe 13 may pass through only the first filter part 1F but may not pass through the second filter part 2F. In other words, the air passing through the first filter part 1F may move into the second pipe 15, and thus during the replacing of the second filter 183, the filter unit 100 may continuously supply the air from which the foreign materials are removed.
In the filter unit 100 described with reference to
In other words, the method of replacing the filter of the filter unit 100 may replace the filter with a new filter without stopping the cooling system 10 of
The cooling system and the semiconductor apparatus including the same according to the embodiments of the inventive concepts may include the blocking panel. The blocking panel may be located in one of the plurality of filter parts. The air may not pass through the filter part in which the blocking panel is located, and thus the filter of the filter part may be easily replaced with a new one.
In the method of replacing a filter according to the embodiments of the inventive concepts, the blocking panel may be located in one of the plurality of filter parts, and then, the filter may be replaced with a new filter. The air may pass through the filter part in which the blocking panel is not located, and thus the cooling system may be continuously operated during the replacing of the filter. As a result, the productivity of the semiconductor apparatus including the cooling system may be improved.
While the embodiments of the inventive concepts have been particularly shown and described, it will be understood by one of ordinary skill in the art that variations in form and detail may be made therein without departing from the spirit and scope of the attached claims
Number | Date | Country | Kind |
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10-2023-0015589 | Feb 2023 | KR | national |