This application claims the priority benefit of Taiwan application serial no. 112139247, filed on Oct. 13, 2023. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The present invention relates to a cooling system, and in particular, to an immersion cooling system used to cool a server.
Immersion cooling is a type of liquid cooling technology. For example, by directly immersing a server in a non-conductive coolant, heat energy generated by a component of the server is transferred to the coolant, and the coolant whose temperature rises is cooled in a manner of circulation cooling and then flows back to continue absorbing the heat energy of the server. Therefore, no other active cooling components (for example, a fan) are needed to cool the server. This helps to improve energy efficiency.
In an immersion cooling system, a general method is that the coolant flows in a pipeline in a cooling distribution unit (CDU), and the coolant in the pipeline is pushed into a filter through a pump to filter out impurities.
However, a current practice is that the coolant passes through a filter element of the filter in a single channel (pipeline). In this case, the coolant encounters a specific degree of resistance in the filter, and therefore, a flow rate and a pressure of the coolant flowing out of the filter are insufficient. As a result, a power of the pump needs to be increased to allow the coolant to normally flow through the filter and a subsequent heat exchanger, and then enter a heat dissipation tank to cool the server. This results in increased energy consumption of the cooling system, and the pump is more susceptible to failure.
An objective of the present invention is to provide a cooling system, to enable a circulation pump that pushes a coolant to flow to be less susceptible to failure, so that normal operation and cooling performance of a server are not affected.
To achieve the foregoing objective, the present invention proposes a cooling system, suitable for being used in cooperation with a heat dissipation tank, where the heat dissipation tank accommodates at least one server and includes a liquid outlet and a liquid inlet, and the cooling system includes a filter unit, two working units, and two control valve groups. The filter unit includes an inlet end, an outlet end, and a filter arranged between the inlet end and the outlet end, and the outlet end of the filter unit is connected to the liquid inlet. Each of the working units includes a driving assembly and a heat exchange assembly, each of the driving assemblies includes a first end, a second end, and a driving pump arranged between the first end and the second end, the first end is connected to the liquid outlet, the second end is connected to the inlet end of the filter unit and one end of the heat exchange assembly, and another end of the heat exchange assembly is connected to the liquid inlet. The control valve groups are respectively arranged at the two working units. When the cooling system is in a cooling mode, each of the control valve groups blocks communication between the second end of each of the driving assemblies and the inlet end of the filter unit. When the cooling system is in a filtration mode, one of the control valve groups blocks the communication between the second end of one of the driving assemblies and the inlet end of the filter unit, and the other of the control valve groups blocks communication between the second end of the other of the driving assemblies and the corresponding heat exchange assembly.
In an embodiment, one of the driving assemblies is a first driving assembly, the other one of the driving assemblies is a second driving assembly, one of the heat exchange assemblies includes a first heat exchanger, the other one of the heat exchange assemblies includes a second heat exchanger, one of the control valve groups includes a first control valve, and the other of the control valve groups includes a second control valve. The first control valve is arranged between an outlet end of the first heat exchanger and the liquid inlet, or is arranged between an inlet end of the first heat exchanger and the second end of the first driving assembly. The second control valve is arranged between an outlet end of the second heat exchanger and the liquid inlet, or is arranged between an inlet end of the second heat exchanger and the second end of the second driving assembly.
In an embodiment, the cooling system further includes a control unit electrically connected to each of the control valve groups, where one of the control valve groups further includes a third control valve, and the other of the control valve groups further includes a fourth control valve. The third control valve is arranged between the second end of the first driving assembly and the inlet end of the filter unit. The fourth control valve is arranged between the second end of the second driving assembly and the inlet end of the filter unit.
In an embodiment, in the cooling mode, the control unit controls the first control valve and the second control valve to open, and controls the third control valve and the fourth control valve to close.
In an embodiment, in the filtration mode, the control unit controls the first control valve and the fourth control valve to open, and the second control valve and the third control valve to close; or controls the first control valve and the fourth control valve to close, and the second control valve and the third control valve to open.
In an embodiment, the cooling system further includes a control unit electrically connected to each of the control valve groups, where the driving assemblies are a first driving assembly and a second driving assembly respectively, the heat exchange assemblies respectively include a first heat exchanger and a second heat exchanger, one of the control valve groups includes a third control valve, and the other of the control valve groups includes a fourth control valve. The third control valve is a three-way valve and arranged at a second end of the first driving assembly. The fourth control valve is a three-way valve and arranged at a second end of the second driving assembly.
In an embodiment, in the cooling mode, the control unit controls switching of the third control valve and the fourth control valve, to block communication between the first driving assembly and the inlet end of the filter unit and between the second driving assembly and the inlet end of the filter unit, respectively, and enable a coolant to flow from the first driving assembly to the first heat exchanger and from the second driving assembly to the second heat exchanger.
In an embodiment, in the filtration mode, the control unit controls switching of the third control valve and the fourth control valve, to enable a coolant to flow from the first driving assembly to the first heat exchanger and from the second driving assembly to the filter, or enable the coolant to flow from the first driving assembly to the filter and from the second driving assembly to the second heat exchanger.
In an embodiment, the cooling system further includes a sensing unit. The sensing unit includes at least one sensor electrically connected to the control unit, where the sensor is at the filter unit, the heat dissipation tank, or a pipeline through which a coolant flows each of the working units. The sensor outputs a sensing signal while sensing that a temperature of the coolant or a quality parameter exceeds a set value, and the control unit controls, according to the sensing signal, the cooling system to switch from the cooling mode to the filtration mode or from the filtration mode to the cooling mode.
In an embodiment, the control unit regularly switches the cooling system from the cooling mode to the filtration mode.
In an embodiment, the cooling system further includes a cooling unit. The cooling unit includes a cooler, an inlet end, and an outlet end. Wherein the inlet end and the outlet end of the cooling unit are connected to the cooler and the heat exchange assemblies.
To achieve the foregoing objective, the present invention further proposes a cooling system, suitable for cooling at least one server. The cooling system includes a heat dissipation tank, a filter unit, two working units, and two control valve groups. The heat dissipation tank is suitable for accommodating the at least one server, and includes a liquid outlet and a liquid inlet. The filter unit includes an inlet end, an outlet end, and a filter arranged between the inlet end and the outlet end, and the outlet end of the filter unit is connected to the liquid inlet. Each of the working units includes a driving assembly and a heat exchange assembly, each of the driving assemblies includes a first end, a second end, and a driving pump arranged between the first end and the second end, the first end is connected to the liquid outlet, the second end is connected to the inlet end of the filter unit and one end of the heat exchange assembly, and another end of the heat exchange assembly is connected to the liquid inlet. The control valve groups are respectively arranged at the two working units. When the cooling system is in a cooling mode, each of the control valve groups blocks communication between the second end of each of the driving assemblies and the inlet end of the filter unit. When the cooling system is in a filtration mode, one of the control valve groups blocks the communication between the second end of one of the driving assemblies and the inlet end of the filter unit, and the other of the control valve groups blocks communication between the second end of the other of the driving assemblies and the corresponding heat exchange assembly.
Accordingly, a difference from an existing immersion cooling system is that in the cooling system in the present invention, a backup assembly is added, and the cooling system may operate in the (full) cooling mode or the filtration mode through switching of the control valve groups. In the (full) cooling mode, the two working units may simultaneously perform cooling functions. In the filtration mode, one of working units performs the cooling function, while the other of working units may perform a filtering function, to balance lifespan of driving pumps of the two driving assemblies, making the driving pumps less prone to failure. In addition, when components of one of the working units need to be shut down for repair or replacement due to maintenance or failure, components of the other of the working units may continue to operate. Therefore, normal operation and cooling performance of the server are not affected.
The disclosure will become more fully understood from the detailed description and accompanying drawings, which are given for illustration only, and thus are not limitative of the present disclosure, and wherein:
A cooling system in an embodiment of the present invention is described below with reference to related drawings, where the same components are described by using the same reference numerals. Components appearing in the following embodiments are only configured to describe relative relationships of the components, and do not represent proportions or sizes of actual components.
First, it should be noted that, in the drawings of the following embodiments, although a pipeline through which a coolant flows is not specifically shown or noted, it should be understood by a person with ordinary knowledge in the art that, there is a pipeline connected between units (or components), or between a unit (or a component) and an outlet end and between a unit (or a component) an inlet end, and the coolant may flow in the pipeline.
First, referring to
The cooling system 1 includes a filter unit 11, two working units 12a and 12b, and two control valve groups 13a and 13b. In addition, the cooling system 1 in this embodiment further includes a control unit 14 (
The filter unit 11 includes a filter 111, and an inlet end 112a and an outlet end 112b located on two sides of the filter 111. The filter 111 includes a filter element, configured to filter impurities or a foreign object in a coolant. The outlet end 112b of the filter unit 11 is connected to the liquid inlet 21 of the heat dissipation tank 2 through a pipeline.
One of the working units 12a includes a driving assembly 121a and a heat exchange assembly 122a, and the other of the working units 12b includes a driving assembly 121b and a heat exchange assembly 122b. The driving assembly 121a is arranged in cooperation with the heat exchange assembly 122a, and the driving assembly 121b is arranged in cooperation with the heat exchange assembly 122b. The driving assembly 121a includes a first end E1, a second end E2, and a driving pump M1 arranged between the first end E1 and the second end E2. The driving assembly 121b includes a first end E1, a second end E2, and a driving pump M2 arranged between the first end E1 and the second end E2. The driving pumps M1 and M2 may provide power to push the coolant, to enable the coolant to circulate in the pipeline. The first end E1 of each of the driving assemblies 121a and 121b is connected to the liquid outlet 22, and the second end E2 of each of the driving assemblies 121a and 121b is connected to one end of each of the heat exchange assemblies 122a and 122b, and is simultaneously connected to the inlet end 112a of the filter unit 11. In addition, another end of each of the heat exchange assemblies 122a and 122b is connected to the liquid inlet 21. In addition, the control valve groups 13a and 13b are respectively arranged at the two working units 12a and 12b.
When the cooling system 1 is in a (full) cooling mode, each of the control valve groups 13a and 13b may block the coolant flowing through each of the driving assemblies 121a and 121b from passing through the filter unit 11. In addition, when the cooling system 1 is in a filtration mode, one of the control valve groups 13a and 13b may block the coolant flowing through the driving assembly of one of the working units from passing through the filter unit 11, and the other of the control valve groups 13a and 13b may block the coolant flowing through the driving assembly of the other of the working units from passing through the heat exchange assembly of the working unit.
Specifically, as shown in
In addition, the two ends of the heat exchange assembly 122a are respectively connected to the second end E2 of the corresponding first driving assembly 121a and the liquid inlet 21, and the two ends of the heat exchange assembly 122b are respectively connected to the second end E2 of the corresponding driving assembly 121b and the liquid inlet 21. The heat exchange assembly 122a includes a first heat exchanger X1, and the heat exchange assembly 122b includes a second heat exchanger X2. In an embodiment, the first heat exchanger X1 and the second heat exchanger X2 are, for example, but not limited to, plate heat exchangers.
In addition, the control valve group 13a (or referred to as a first control valve group 13a) includes a first control valve EA1 and a third control valve EA3, and the control valve group 13b (or referred to as a second control valve group 13b) includes a second control valve EA2 and a fourth control valve EA4. In this embodiment, the first control valve EA1 is arranged between an outlet end X12 of the first heat exchanger X1 and the liquid inlet 21, and an inlet end X11 of the first heat exchanger X1 is connected to the second end E2 of the first driving assembly 121a. The second control valve EA2 is arranged between an outlet end X22 of the second heat exchanger X2 and the liquid inlet 21, and an inlet end X21 of the second heat exchanger X2 is connected to the second end E2 of the second driving assembly 121b. The third control valve EA3 is arranged between the second end E2 of the first driving assembly 121a and the inlet end 112a of the filter unit 11. The fourth control valve EA4 is arranged between the second end E2 of the second driving assembly 121b and the inlet end 112a of the filter unit 11. An example in which the first control valve EA1, the second control valve EA2, the third control valve EA3, and the fourth control valve EA4 in this embodiment are electric valves is used, but it is not limited thereto. In different embodiments, the first control valve EA1, the second control valve EA2, the third control valve EA3, and/or the fourth control valve EA4 may also be manual valves, or a combination of manual valves and electric valves. This is not limited in the present invention.
As shown in
In addition, referring to
Therefore, when the cooling system 1 is in the (full) cooling mode, the control unit 14 controls the first control valve EA1 and the second control valve EA2 to open, so that the coolant may pass through the heat exchange assemblies 122a and 122b (the first heat exchanger X1 and the second heat exchanger X2). In addition, the control unit 14 further controls the third control valve EA3 and the fourth control valve EA4 to close, to block communication between the second end E2 of each of the driving assemblies 121a and 121b and the inlet end 112a of the filter unit 11, thereby blocking the coolant from passing through the filter unit 11. Specifically, after the coolant pushed by the driving pumps M1 and M2 enters the first heat exchanger X1 and the second heat exchanger X2 respectively to perform heat exchange, the cooled coolant enters the heat dissipation tank 2 from the liquid inlet 21 through the first control valve EA1 and the second control valve EA2 respectively to cool the server 3. After heat of the server 3 is taken away, the high-temperature coolant flows out from the liquid outlet 22 and respectively flows to the driving pumps M1 and M2 according to circulation, and continues to perform a next cooling cycle.
In addition, as shown in
In addition, as shown in
Referring to
Therefore, in the cooling system 1, the sensor 151 may output a sensing signal S1 while sensing that the temperature or a quality parameter (for example, viscosity) of the coolant exceeds a set value, and the control unit 14 controls, according to the sensing signal S1, the cooling system 1 to automatically switch to the filtration mode or the cooling mode. For example, the sensor 151 is a temperature sensor. When the sensor 151 senses that the temperature of the coolant does not exceed a predetermined value, the filtration mode is maintained; and when the sensor 151 senses that the temperature of the coolant rises and exceeds the predetermined value, the control unit 14 controls the cooling system 1 to automatically switch from the filtration mode to the cooling mode. Alternatively, the sensor 151 is a viscosity sensor. When the sensor 151 senses that the viscosity of the coolant does not exceed a predetermined value, the cooling mode is maintained; and when the sensor 151 senses that the viscosity of the coolant exceeds the predetermined value, the control unit 14 controls the cooling system 1 to automatically switch from the cooling mode to the filtration mode. In some embodiments, a plurality of sensors 151 may be arranged at different locations in the pipeline through which the coolant flows. When one of the sensors 151 senses an abnormality in a temperature or quality of the coolant, the cooling system 1 may automatically switch to the filtration mode or the cooling mode. This is not limited in the present invention.
In another embodiment, the control unit 14 may also regularly (for example, in every 20 minute) enable the cooling system 1 to switch between the cooling mode and the filtration mode (to be specific, regularly perform filtering). In another embodiment, when a set time period does not expire (for example, the filtration mode is in progress for 13 minutes but does not reach 20 minutes), if the sensor 151 senses an abnormality in the temperature of the coolant (or the server 3), such as a sudden and rapid increase, the control unit 14 may control the cooling system 1 to forcefully enter the cooling mode.
It is particularly noted that, a person skilled in the art may understand that, in the foregoing cooling system 1, the first control valve EA1 is arranged between the outlet end X12 of the first heat exchanger X1 and the liquid inlet 21, and the second control valve EA2 is arranged between the outlet end X22 of the second heat exchanger X2 and the liquid inlet 21. However, in different embodiments, the first control valve EA1 may also be arranged between the inlet end X11 of the first heat exchanger X1 and the second end E2 of the first driving assembly 121a, and the second control valve EA2 may also be arranged between the inlet end X21 of the second heat exchanger X2 and the second end E2 of the second driving assembly 121b, or any combination thereof. This does not affect normal operation of the cooling system 1.
Accordingly, a difference from an existing immersion cooling system is that in the cooling system 1 in this embodiment, a backup assembly (two working units 12a and 12b) is added, and the cooling system 1 may operate in the (full) cooling mode and the filtration mode through switching of the control valve groups (the control valves). In the (full) cooling mode, two working units 12a and 12b may simultaneously perform cooling functions. In the filtration mode, one of the working units performs the cooling function, while the other of the working units may simultaneously perform a filtering function, to balance lifespan of the two driving pumps M1 and M2, making the driving pumps M1 and M2 less prone to failure. In addition, when a component (such as a driving pump or a heat exchanger) of one of working units or the filter unit 11 (the filter element) needs to be shut down for repair or replacement due to maintenance or failure, normal operation and cooling performance of the server 3 are not affected.
First, referring to
Therefore, as shown in
In addition, in
In addition, in
In addition, in another embodiment of the cooling system, in addition to assemblies such as the filter unit 11, the working units 12a and 12b, the control valve groups 13a and 13b, the control unit 14, the sensing unit 15, and the cooling unit 16, the cooling system may also include the heat dissipation tank 2. Connection relationships and functions of the filter unit 11, the working units 12a and 12b, the control valve groups 13a and 13b, the control unit 14, the sensing unit 15, the cooling unit 16, and the heat dissipation tank 2 are described in detail in the foregoing embodiments. This is not described herein again.
In summary, a difference from an existing immersion cooling system is that in the cooling system in the present invention, a backup assembly is added, and the cooling system may operate in the (full) cooling mode or the filtration mode through switching of the control valve groups. In the (full) cooling mode, two working units may simultaneously perform cooling functions. In the filtration mode, one of the working units performs the cooling function while the other of the working units may perform a filtering function, to balance lifespan of driving pumps of the two driving assemblies, making the driving pumps less prone to failure. In addition, when components of one of the working units need to be shut down for repair or replacement due to maintenance or failure, components of the other of the working units may continue to operate. Therefore, normal operation and cooling performance of the server are not affected.
The foregoing are only exemplary but not limited descriptions. Any equivalent modifications or changes that do not depart from the spirit and scope of the present invention shall fall within the scope of the appended claims below.
Number | Date | Country | Kind |
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112139247 | Oct 2023 | TW | national |