Patent Application
20060151061
The disclosed preferred embodiment relates to a coupling element and a docking device comprising a coupling element. The embodiment further relates to a holding device for the manipulation of the coupling elements and docking devices and a connection device comprising at least two coupling elements.
In many fields, in particular the manufacturing industry, there are often stringent requirements for the cleanliness of the primary products used, for which reason contamination caused by impurities at any point of the process, and not only during the production and isolation of the primary products, is to be avoided. However, it is often precisely when filling appropriate containers with the completed primary products, or when decanting the same for the purpose of further processing into intermediary or end products , that contact with the environment cannot be totally avoided. Thus the quality of the reprocessed products can be permanently affected, and if required, whole product batches are even discarded. On the other hand, particular care must be taken with toxic compounds to ensure that people and the environment do not come into contact with these substances, and this also makes it necessary to work very carefully, and isolated from the environment. It often suffices simply to work in clean room conditions in order to fulfill the requirements for the decanting of toxic substances into appropriate processing containers. In any case, the efforts taken not to contaminate valuable primary products, along with the aim not to contaminate the environment with toxic compounds goes hand in hand with a high level of expenditure on apparatus and safety regulations, which unavoidably has an effect upon production costs. These stringent requirements are, eg. regularly to be fulfilled by the food processing, the chemical or the pharmaceutical industries, for example when products in the form of bulk goods or fluids are to be transferred from a fixed first container into a transportable second container. Because many products, even in exceptionally small quantities, have a highly toxic effect upon the human organism, and other products react very sensitively to eg. the effect of air, effective coupling elements and docking devices were developed by the industry which should make it possible to fill or to empty a container in an isolated, or at least a dust-free state. For example, containers of this type are filled by means of a double cap technique which has proved to be very efficient, but also, due to the technical design and the materials used, very costly.
DE 695 04 581 T2 , for example, made known a sealed docking device of this type between containers isolated from the environment, which has an inflexible, annular flange with a door. The flange and the door are preferably produced from a hard plastic material. The containers, which can be made in the form of sacks, are preferably made from a soft synthetic material. A disadvantage of this docking device is the constructionally very high-cost processing of the flange with its cam mechanism serving as a locking mechanism, which incommensurately increases the production costs for a one-way object, and in addition, makes it non-user friendly because it is unwieldy.
Docking devices for contamination-free decanting are used in particular when handling radio-active materials, and regularly require a constructionally expensive locking arrangement, such as eg. that found in DE 39 05 362 A1. In addition, for each of these container types, a docking device adapted to the dimensions of the container is required.
DE 695 04 581 T2 presents a sealed docking device between two housings isolated from the environment, each respectively provided with a door. With this device, the outer sides of the doors can be attached to one another so as to form a seal, whereby the locking mechanism of the first door can also be controlled by a manipulation device on the second door. Following conveyance from the one housing into the other, the two-door unit is returned to its place in the respective retainers or mountings provided for this purpose, and the two housings can be separated from one another. In this way, the outer sides of the two doors remain free from impurities because they are isolated from one another during the transfer or conveyance. The docking device in accordance with DE 695 04 581 T2 is also constructionally expensive and can not readily be used on filling mechanisms isolated from the environment for structures with smaller dimensions.
Docking devices of a simpler design can, in accordance with DE 196 24 189 A1, also be formed from a first docking element which is funnel-shaped in design, and a second docking element, which is form-fitted onto on the funnel-shaped docking element, in particular forming a spherical contact surface. In order to guarantee it be gas proof, the contact surface has a rubber elastic surface. With the docking device in accordance with DE 196 24 189 A1, one can successfully decant media capable of flowing, however, it can not be guaranteed that when coupling or uncoupling the docking elements, that these media capable of flowing do not escape into the environment.
DE 43 29 276 A.1 proposes a dust sealed connection for transportable bulk containers, which are provided with a connection device. With this, the bulk goods container in docked state is engaged with the outlet from above via an elastic disc, and in closed state, sealed by a sealing cone. The outlet funnel of the bulk goods container here has a diameter which is greater than that of the hole in the rubber disc. A sealing cone located in the outlet funnel cuts off the stream of bulk material with its lower edge. By using a rubber disc with a deliberately under-sized outlet opening as a sealing element, it can, however, not be out of the question that, in any case with frequent use, damage will occur or the elasticity will be reduced, so that isolation from the environment of the outlet funnel is no longer guaranteed. Furthermore, special precautions must be taken in order to bring about sealing of the bulk goods container so as to isolate it from the environment by means of displacement of the sealing cone. The possibilities for using the dust-sealed connection in accordance with DE 43 299 276 A1 are therefore extremely limited.
DE 20 217 669 U1 describes a sealed docking device between two containers which are essentially isolated from the environment, whereby each container is essentially flexible, at least in sections, and can be attached so as to form a seal with a coupling element. The elastic coupling elements positioned alongside one another so as to form a seal are respectively provided with a slit which can be opened by elastic distortion of the coupling elements. Because the respective slits of the coupling elements which lie flush against one another lie exactly one above the other, the slits are opened by applying pressure onto opposite sides of the coupling elements, and the bulk material can be conveyed forward. In this way, in particular the handling in comparison with that using docking devices, as known by DE 69 504 581 T2, is simplified, and the production costs are reduced.
WO 03/037756 relates to a multi-walled change-over container comprising an inner and an outer shell. The space between the flexible inner container and the outer shell can be filled variably with compressed air by means of a compressed air supply so that the cross-section of the inner flexible container wall can be adjusted to reduce the fall velocity of the bulk material introduced by means of an upper inlet. In this way it can be carefully filled with bulk goods because account can be taken of the distance of the fall and the fall velocity of the bulk goods. Moreover, the effect of pressure upon the intermediary space between the inner and the outer shell can be used to remove the final bulk good remains quickly and efficiently when emptying the container. In addition, WO 03/037756 discloses a container which is provided with an elastic coupling element, comprising a slit opening, on its inlet and/or its outlet. This type of coupling element can, for example, have guide rails set on an edge which runs along its long sides, and is equipped with fixing elements on its opposite short edges for reciprocal fixing of the coupling elements which form a docking device. This type of coupling element is suitable for axial coupling to a second coupling element for the purpose of forming the previously described docking device.
GB 2 040 862 A discloses a packaging device for vacuum packaging and packaging which excludes air and humidity. As well as a suction line used to evacuate the container to be filled, holding and clamping members are also provided with which the opening edge of a flexible container is held and automatically opened and closed during filling. A one-piece holding device made from a rubber material can also be used here, which, in order to guarantee reliable opening and closing of the opening edge of the flexible container, is also equipped with metal struts. With the device introduced in GB 2 040 862 A, the filling cycles are shortened, contamination of the surrounding area is reduced or eliminated, and the monitoring during filling can be minimized.
An object is to provide a sealed docking device and coupling elements which form these docking devices, as well as to provide methods for filling containers with bulk goods or fluids in a way that is isolated from the environment, so that disadvantages of the prior art are overcome, and in particular so that handling is simplified and production costs are reduced.
In a coupling element for decanting, filling, or emptying of containers, a first sealing strip a flank piece comprising elastic as a first mounting element at a first end defining a first inner space for retaining a first axis, and a second mounting element on a second opposite end defining a second inner space for retaining a second axis. A second sealing strip comprising elastic has a first mounting element on a first end which defines a first inner space for retaining the second axis, and a second mounting element on a second opposite end which defines the second inner space for retaining the first axis. Inner sides of the flank pieces of the first and second sealing strips are attachable to one another to form a seal. The first mounting element of the first strip in the second mounting element of the second strip are positioned adjacent one another to form a first articulated section, and the second mounting element of the first sealing strip and the first mounting element of the second sealing strip being adjacent to one another to form a second articulated section. The first articulated cap forming a pivot bearing is positioned at least partially over the first articulated section and a second articulated cap forming a pivot bearing as positioned at least partially over the second articulated section. The first axis is retained in the first inner space for pivotable mounting of the first articulated section and the second axis is retained in the second inner space for pivotable mounting of the second articulated section.
FIG. Ia) shows a perspective view of a sealing strip of a coupling element in accordance with the preferred embodiment;
FIG. Ib) shows a perspective view of a coupling element in accordance with the preferred embodiment;
a) shows a cross-section view of a preferred flank piece of a coupling element in accordance with the preferred embodiment;
b) shows a perspective partial view of a flank piece in accordance with
a) shows a perspective view of an alternative holding device in accordance with the preferred embodiment; and
b) shows a section of the view in accordance with
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the preferred embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and/or method, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur now or in the future to one skilled in the art to which the invention relates.
A coupling element is provided for the decanting, filling and/or emptying of containers, isolated from the environment, comprising at least a first sealing strip including a flank piece which is elastic at least in sections, with an inner side, an outer side, an upper side and/or edge, and/or a lower side and/or edge, at least a first mounting element on the first end of the flank piece, in particular with a rounded, in particular radial, outer circumference or outer circumference section and/or at least a first inner space for retaining an articulated axis, and at least a second mounting element on the second end of the flank piece which lies opposite the first end, in particular with a rounded, in particular radial, outer circumference or outer circumference section and/or at least a second inner space for retaining an articulated axis; at least a second sealing strip including a flank piece which is elastic, at least in sections, with an inner side, an outer side, an upper side and/or edge, and/or a lower side and/or edge, at least a first mounting element on the first end of the flank section, in particular with a rounded, in particular radial, outer circumference or outer circumference section, and/or at least an inner space for retaining an articulated axis, and at least a second mounting element on the second end of the flank piece which lies opposite the first end, in particular with a rounded, in particular radial, outer circumference or outer circumference section and/or at least an inner space for retaining an articulated axis; whereby the inner sides of the flank pieces of the first and second sealing strips can be attached to one another so as to form a seal, at least in sections, whereby the first mounting element of the first sealing strip with the second mounting element of the second sealing strip, and the second mounting element of the first sealing strip and the first mounting element of the second sealing strip can respectively be positioned adjacent to one another with at least, in sections, reciprocal positioning of the inner sides of the flank pieces of the first and second sealing strips, so as to form first and second, in particular common outer surface areas, in particular cylinder surface areas; at least a first articulated cap which, by forming a pivot bearing, can be positioned, at least partially, over and/or around a first articulated section, in particular the first and the second mounting elements, adjacent to one another, of the first and second sealing strips, and/or at least a second articulated cap, which by forming a pivot bearing, can be positioned at least partially over and/or around a second articulated section, in particular the second and first mounting elements, adjacent to one another, of the first or second sealing strip; and/or at least a first articulated axis for retaining in the first inner space for the pivotal mounting of the first articulated section, in particular of the first and second mounting elements of the first and second sealing strips, and/or at least a second articulated axis for retaining in the second inner space for the pivotal mounting of the second articulated section, in particular of the second and first mounting elements of the first and second sealing strips.
By pressing together the first and the second articulated sections and/or by the pulling apart of the first and the second sealing strips, the coupling element/s in accordance with the preferred embodiment is/are opened, whereby the spring elastic flank pieces or the spring elastic sections of the same guarantee a reversible, reliable seal.
In this way, in accordance with the preferred embodiment, the first and/or second mounting element/s of the first and/or second sealing strip/s can reproduce, at least partially, the shape of an annulus, and in particular form bridging arms.
The first and second mounting elements are preferably designed in such a way that they form an articulated section which is held by means of a common axis and/or by means of a common articulated cap in such a way that a hinge-type, controlled movement of the flank pieces connected to the mounting elements is made possible. A rounded or circular outer and/or inner surface of the mounting elements generally makes it possible to provide articulated control in a simple manner. Of course, adjacent mounting elements and/or the outer and/or the inner surfaces of the articulated sections can be provided with a lubricant and/or grease.
In an embodiment, it is proposed that the first and/or second mounting element/s of the first and/or second sealing strip/s is/are attached or attachable to the outer side of the first and/or second end/s of the flank piece of the first and/or second sealing strip/s. By attaching the mounting elements onto the outer side of the sealing strip, as much space for movement as possible is allowed over the whole length of the flank piece. From this embodiment, eg. those coupling elements are included with which the mounting element/s are an integral part of the first and/or second sealing strip/s, as well as those with which the mounting element/s are in the form of separate components which can be connected reversibly to the sealing strip or the bars or flanks of the sealing strip. A mounting element, for example, can be coupled by means of a catch connection, a clip/groove connection or any other reversible, releasable force fit or form fit connection to the sealing strip. This makes handling of the coupling elements in accordance with the preferred embodiment very simple, and also makes it possible to be able to hold containers, sealed, with the help of the sealing strips, without having to use additional mounting elements. For this, for example, one cam also resort to a separate covering track which can be pulled over the first and second sealing strips positioned over one another, eg. with the help of a clip/groove connection. The number of constructionally , expensive and therefore cost-intensive mounting elements required for filling or decanting can be greatly reduced in this way, without having to accept any limitations when filling with or decanting bulk goods.
Thus, in accordance with the preferred embodiment, the first and/or second, in particular annular, mounting element/s may not extend to the inner side of the flank piece of the first or second sealing strip, and in particular, it/they may have a central angle in the range of from 90° to 240°. If the mounting elements do not circumscribe a fully circular path, but rather leave an opening on the inner side of the flank pieces, handling when joining together the sealing strips of coupling elements and docking devices, as well as, in particular, the attachment of bag edges to the sealing strips, is made easier.
A further embodiment is characterized in that the first and/or second articulated cap/s has/have inner dimensions which essentially correspond to the outer dimensions of the adjacent first and/or second mounting element/s, so that with inner sides of the flank pieces of the first and second sealing strips which are positioned together, the first articulated cap at least partially encloses, flush, the first and second mounting elements of the first and second sealing strips, and the second articulated cap at least partially encloses, flush, the second and first mounting elements of the first or second sealing strip, forming a pivot bearing. The forces to be used for bending the elastic flank pieces away from one another can, for example, be applied to the sealing strips by using an articulated cap. This articulated cap holds the first and second mounting elements which form the articulated section, even when opening and closing the flank pieces in their pre-specified, adjacent position.
In another embodiment it is proposed that the first and/or second articulated cap/s comprise/s an articulated cap cover with an articulated axis, in particular in the form of a hollow cylinder segment, which can be introduced into the first inner space formed from the first and second mounting elements of the first and second sealing strips, and the second inner space formed from the second and first mounting elements of the first and second sealing strips. In addition, for the fixing or guiding of the mounting elements by means of an articulated cap, in an especially preferred embodiment, an articulated or rotating axis can also be introduced into these first and second mounting elements or the first and second inner spaces.
Preferred coupling elements are also characterized in that the first end, in particular of the inner side, of the flank piece of the first sealing element and/or the second end, in particular of the inner side, of the flank piece of the second sealing element, extend/s into the first inner space, in particular approximately as far as the central point: of the inner space, and/or that the second end, in particular that of the inner side, of the flank piece of the first sealing strip and the first end, in particular of the inner side, of the flank piece of the second sealing strip extends into the second inner space, in particular approximately as far as the central point of the inner space. It has proved to be especially advantageous to end the flank pieces approximately at the central point of the first and second inner spaces formed by the first and second mounting elements. In this way, on the one hand, the mechanical strain placed upon the components of the coupling element is minimized. On the other hand, the bag edges attached to the flank pieces are handled very gently, and do not experience any distortion when the coupling element is opened and closed.
It has also proven to be advantageous if the first mounting element of the first and/or second sealing strip/s comprises an annular section, at least in sections, and that the second mounting element of the first and/or second sealing strip/s comprises at least two annular sections spaced apart from one another, whereby the annular section of the first mounting element can be fitted, in particular flush, between two annular sections of the second mounting element, spaced apart from one another, forming a first articulated section, and/or whereby the annular section of the second mounting element can be fitted, in particular flush, between two annular sections of the first mounting element, spaced apart from one another, forming a second articulated section, respectively forming an inner space for retaining at least one articulated axis. Because the first and second mounting elements of the first and second sealing strips are designed in such a way that they can be fitted into one another, flush, the quality of the guiding and the fixing during opening and closing of the coupling element is increased once again.
With this, it can also be proposed in accordance with the preferred embodiment, that the first and second mounting elements of the first and second sealing strips form, at least in sections, an essentially uniform cylindrical or spherical outer surface.
In accordance with another aspect, preferred coupling elements are characterized in that the inner side of the flank piece of the first sealing strip and/or the inner side of the flank piece of the second sealing strip is/are curved, at least in its initial state, in particular in the form of a circle segment. Consequently, the inner sides seal an opening slit when positioned reciprocally. If a coupling element is created in accordance with the preferred embodiment from two flank pieces, which are respectively curved on their inner side, this first of all means that, with fixed mounting elements or articulated sections, the inner sides of these flank pieces which are positioned together essentially form a straight sealing line. In such cases, the curving of the inner sides in an initial state with this type of coupling element brings about a pre-tensioning, and subsequently an even more reliable seal. Furthermore, the use of flank pieces curved on the inner side in a coupling element in accordance with the preferred embodiment means that the outer sides of these flank pieces in this type of coupling, element often have outer curving. This outer curving is appropriate, so as to control or facilitate uncapping or opening of the flank sections which are positioned together.
Accordingly, it is proposed in accordance with the preferred embodiment that with, in particular flush, positioning of the inner sides of the flank pieces of the first and second sealing strips, at least one outer side of a flank piece has outer curving.
Also particularly preferred are coupling elements whereby the inner side of at least one flank piece is profiled. By profiling the inner side of the flank pieces, not only can the sealing of the coupling elements once again be improved, but also the risk of residual contamination, eg. as a result of bulk material residue remaining in the, area of the coupling element, is considerably reduced.
In accordance with a preferred embodiment, preferred coupling elements have at least one protuberant bar and/or at least one recessed groove on the inner side of the flank piece of the first and/or second sealing strip/s, which e),.:tend/s in particular from the first to the opposite second end of the flank piece, preferably parallel to the longitudinal axis of the flank piece.
In this way, there is at least one protuberant bar in the area of at least one longitudinal edge or in the form of a longitudinal edge, and/or there is at least one, in particular central, recessed groove between two longitudinal edges and/or protuberant bars spaced apart from one another.
In this way, also in accordance with the preferred embodiment, the protuberant bar in the longitudinal section is essentially in the form of a circular section, in particular with a maximum protuberance approximately in the center of the flank piece.
Moreover, it is especially preferably considered that at least one inner wall, and preferably both inner walls of the flank pieces of the first and second sealing strips, has/have at least one, in particular central, protuberant bar and at least one recessed groove between the protuberant bar and the upper longitudinal edge, and at least one recessed groove between the protuberant bar and the lower longitudinal edge of the inner wall.
Especially preferred here are those coupling elements whereby the protuberant bar emerges more strongly, at least in sections, from the inner wall than the lower and/or upper longitudinal edges of the same.
It is possible, for example, in particular only to design the longitudinal edges and the protuberant bars on the inner walling of the flank pieces to be elastic, or only those areas which are significant for reliable sealing when the inner sides of the flank pieces are positioned reciprocally. Preferably, the flexible containers or tubes are not attached to these elastic areas by means of an adhesive, but only in areas which are non-essential for reliable sealing of the flank pieces. In this way it is prevented that the long-term elasticity of the areas specified, used for the reliable sealing of the inner walling by means of glue or adhesives, is effected.
Accordingly, a particularly preferred coupling element has a flexible container or a flexible tube which can be attached or is located, in particular along the rims or longitudinal edges, on the inner side, outer side, upper edge and/or lower edge of the flank pieces of the first and/or second sealing strip/s, and in particular along the whole length of the flank pieces.
A preferred embodiment is characterized in that the container or tube covers the whole inner side of the flank pieces of the first and/or second sealing strip/s, in particular the edge of the container or of the tube approximately corresponds to the edge of the inner side of the flank pieces of the first and/or second sealing strip/s and/or extends over this.
The container or the tube can be stuck or welded eg. by their whole surface or partially with the flank piece or the inner side of the same. In a preferred embodiment, the tube or the flexible container is already integrated, at least to one component of the coupling element, at the time of the injection molding of the flank piece or the sealing strip. This means that an additional procedural step is not necessary, and a particularly solid and well-sealed join is produced. Moreover, the hardening phenomena, which can occur when using glues as a result of the interaction with eg. a flexible plastic material of the flank piece, can be avoided. A further development here also proposes that the tube or the container is incorporated into or attached to the first flank piece or to the first sealing strip as well as to the second flank piece or the second sealing strip of a coupling element while these components are being injection molded, either in one step, or in a sequence of procedural steps.
Also in accordance with the preferred embodiment, the first and/or second sealing strip/s on the longitudinal upper and/or lower side/s, in particular respectively comprising the section between the inner and the outer side of the flank piece of the first and/or second sealing strip/s, can have at least one coupling device, in particular in the form of a groove and/or clip.
Appropriately here, the first and/or second sealing strip/s or the flank sections of the same has/have a groove or a clip on the longitudinal upper side, and a clip or a groove on the longitudinal lower side.
It has proven to be advantageous to provide coupling devices on the upper and lower sides of the coupling elements in accordance with the preferred embodiment because this means that there are docking devices respectively formed from two coupling elements which are characterized by particularly effective isolation from the environment. Of course, a docking device can also already be obtained with two coupling elements in accordance with the preferred embodiment which can be joined together flush, with which the bulk goods can be decanted, isolated from the environment, in particular if the edge of the container or of the tube approximately corresponds with the edge of the inner side of the flank pieces of the first and/or second sealing strip/s and/or extends over the same.
Preferred embodiments of the coupling elements in accordance with the preferred embodiment are also characterized in that the first and/or second sealing strip/s, in particular the upper and/or lower side of the flank pieces of the first and/or second sealing strip/s is/are provided, at least in sections, with an adhesive, or at least a layer of glue. The advantage of applying an adhesive or sticking surface, in particular on the side of the sealing strip which has a. groove (passive side) is that, during the filling or decanting process, non-transferred particles or non-completely transferred bulk material or fluid remain stuck to the coupling element, and do not escape into the environment. Appropriately, one can resort to removable adhesive strips which can be removed after use and replaced by a new adhesive strip.
In accordance with another embodiment, it is proposed that the first and the second sealing strips essentially correspond to one another with regard to their shape and/or size. A particular advantage of the coupling elements in accordance with the invention is that they can be formed from two essentially identical sealing; strips. For this, one of the sealing strips only respectively has be rotated around 180° C. so that it can be brought into position with a further sealing strip to form a coupling element. This reduces production costs, simplifies assembly, and finally also reduces stoppages when filling with and decanting bulk goods.
In another preferred embodiment, the flank piece of the first and/or second sealing strip/s by or on the inner side, in particular extending over the whole length of the inner side, has at least one elastomer or thermoplastic elastomer segment. The flank piece or the sealing strip can be produced from two or more different materials, whereby the inner side of the flank piece preferably comprises, because of the desire to create a better seal, an elastomer or thermoplastic-elastomer material, whereas the outer side can eg. be produced from a thermoplast. These components can be produced eg. in a single process step by means of two-component injection molding.
In accordance with another aspect of the preferred embodiment, it can also be possible for the articulated cap to comprise a first and a second articulated cap half.
In accordance with the preferred embodiment, the first and/or second articulated cap half here can have a lockable opening in the rounded outer surface for retaining a locking pin of a mounting element and/or at least one locking bolt on an inner side of a cover for retaining a mounting element in a recess on the lower or upper side.
Preferred coupling elements here are designed in such a way that the first and/or second articulated cap/s has/have a pre-specified open section which determines the opening angle of the first and second sealing strips in the area of the first and second articulated sections. By means of the maximum deflection defined by the opening angle in the articulated section, it is possible, in a simple manner, to set the maximum size of the opening of the coupling element, and so also to set a pre-specified fall velocity for the bulk material.
In accordance with another aspect, especially preferred coupling elements are characterized in that the mounting elements, in sections at least, and in particular along the rounded outer surfaces, contain thermoplastic polymers, in particular polyoxyalkylene, preferably polyoxymethylene (POM), and/or polyketone, preferably alternating carbon monoxide/ethylene copolymers. In particular, appropriate materials are characterized by a low level of abrasion and very good slide friction qualities.
Moreover, coupling devices in accordance with the preferred embodiment can have at least one separate and/or integrated locking unit for, in particular temporary, fixing of the position of the first and/or second sealing strip/s or the flank pieces of the same, and/or at least one separate or integrated cover unit for, at least in sections, and in particular isolated from the environment, covering of at least one side or surface of the coupling element provided for docking. Of course, the locking unit and the cover unit can be made as one component. Appropriate locking and/or cover units can also be designed as a transportation aid, eg. as a transportation clip, and guarantee non-problematic transportation or non-problematic storage of eg. containers and bags, without any concerns that the content may contaminate the environment during transportation or storage. With the locking and cover units, appropriate means are available for securing a coupling element before and after use against unintentional opening or closing, and for protecting the docking surfaces from contamination. The sealing strips and flank pieces appropriately have at least one locking element, eg. a locking groove, on their respective outer sides, into which the locking and cover units can by introduced by means of corresponding devices, eg. tracks.
The problem which forms the basis of the preferred embodiment is also solved by a docking device for decanting, filling with and/or emptying of bulk goods and/or fluids, isolated from the environment, comprising at least two coupling elements in accordance with the preferred embodiment, which can be attached and/or docked to one another, in particular flush. The lower side of the first coupling element, in particular the lower side and/or the lower edge of the flank piece of the first and second sealing strips regularly come into contact here with the upper side of the second coupling element, in particular the upper side and/or edge of the flank pieces of the first and second sealing strips. The coupling elements used for the docking device in accordance with the preferred embodiment preferably correspond to one another with regard to shape and size in such a way that when the first and second articulated sections positioned opposite one another and/or the first and second coupling elements have pressure applied to them, the flank pieces of the first and second coupling elements bend apart from one another, in particular uniformly, ie. they open and close at the same time. The movement of flank pieces of the first and second coupling elements which are positioned together can be particularly effectively guaranteed, eg. by means of coupling devices, eg. grooves and clips, which engage with one another. In such cases, a clip, for example, which corresponds to a groove with respect to shape and size, lies on the lower side or edge of the flank pieces of the first and second sealing strips of the first coupling element respectively, said clip being provided on the upper side or edge of the flank pieces of the first and second sealing strips of the second coupling element. In this way it is possible to hold a bulk goods container closed, isolated from the environment, by means of a first coupling element attached to this until it has been decanted, and to couple it, also totally isolated from the environment, to a second coupling element, forming a docking device in accordance with the preferred embodiment. In addition, the decanting process can take place totally isolated from the environment because the first and second coupling elements of the docking device are coupled to one another as the opening and closing movements take place.
In another embodiment of the docking device in accordance with the preferred embodiment, it is proposed that at least one coupling element, in particular isolated from the environment, is attachable or attached to a flexible container, in particular around the edge of the opening.
In this way, it is possible in accordance with the preferred embodiment, for at least one coupling element to be attachable or attached to a flexible tubular molded section, in particular around the edge, in particular isolated from the environment.
The problem which forms the basis of the preferred embodiment is also solved by a holding device for the manipulation of coupling elements in accordance with the preferred embodiment and/or docking devices in accordance with the preferred embodiment, comprising a first retainer and/or locking unit for, in particular flush, retaining and/or locking of the first articulated section and/or of the first articulated cap of a coupling element or of a docking device; a second retaining; and/or locking device for, in particular flush, retaining and/or locking of the second articulated section positioned opposite the first articulated section, and/or of the second articulated cap of the coupling element or of the docking device; and a positioning mechanism which is set up in such a way in order to move the first retaining and/or locking unit and the second retaining and/or locking unit towards and away from one another when opening and closing the coupling element or docking device.
The holding device in accordance with the preferred embodiment preferably has at least one articulated axis for retaining a first and/or second mounting element of the first and/or second sealing strip/s, in particular of the first and/or second articulated sections.
In addition, the first and/or second retaining and/or locking unit/s here can have a lower and/or upper, in particular pivotal or movable, locating mechanism.
Moreover, the preferred holding devices are characterized in that the distance moved by the first and second retaining unit towards or away from one another is limited.
The holding device can be manipulated manually or semi- or fully automatically and used for unlocking, locking, opening and closing of a coupling element or a docking device. The positioning mechanism can eg. make use of pivotal articulation or of an actuating drive, with or without pivotal articulation.
In accordance with an advantageous embodiment, the holding device is characterized by at least one positioning mechanism which is driven pneumatically, hydraulically or by an electric motor, and which in particular is semi- or fully automatic. An eg. pneumatically driven holding device once again increases reliability for filling with, decanting or emptying of bulk goods. In addition, with this type of device, it is possible to constantly provide optimal opening and closing of the docking devices in accordance with the invention, independent of the size and/or elastic properties of the same.
In an advantageous embodiment, the holding device in accordance with the preferred embodiment also has at least one suction device which can be added or is positioned to work in conjunction with the first and/or second holding device/s and/or the first and/or second articulated cap/s and/or first and/or second articulated section/s of the first and/or section coupling element/s. By combining the holding device with a suction device, eg. after completion of the decanting and closing of the docking device, and before the first and second coupling; elements of the docking device are uncoupled, bulk material residue which remains in the area of the articulated sections, can be sucked out. In this way, the risk of residual contamination when uncoupling the docking device is once again reduced.
Finally, the problem which forms the basis of the preferred embodiment is solved by a connecting device for filling with or decanting of bulk goods or fluids, isolated from the environment, comprising an essentially tubular structure with at least a first and a second opening, whereby at least the areas along the edge of the first and second openings are flexible in form, and a first coupling element in accordance with the preferred embodiment which, in particular isolated from the environment, is attachable or attached to the first opening of the tubular structure, and a second coupling element in accordance with the preferred embodiment, which, in particular isolated from the environment, is attachable or attached to the second opening of the tubular structure.
This preferred embodiment is thus based upon the realization that, by means of the embodiment of a coupling element or a docking device, in accordance with the preferred embodiment, for the filling and emptying of, at least in sections, essentially flexible containers, effective, contamination-free filling with and decanting of bulk goods and/or fluids is guaranteed. In addition, the coupling elements and docking devices in accordance with the invention have an effective constructional design with a very small number of individual components, and offer a high degree of reliability and safety, because eg. defects arising from technical faults or arising from manifestations of wear and tear can be more or less ruled out, even when operational over long periods of time. Moreover, the coupling elements and docking devices in accordance with the preferred embodiment can be produced at low cost. In a very advantageous embodiment, a coupling element can even comprise two identical first and second sealing strips. In the same way, it is now possible to provide a docking device comprising four identical sealing strips, and this, once again, considerably facilitates production and handling. Any lost individual parts can in this way be replaced without any problem. Furthermore, the whole cross-section of the outlet opening of a coupling element or a docking device in accordance with the preferred embodiment can be used, whereas in accordance with the established double cap technique, the double cap inserts reduce the cross-section.
The docking devices and coupling elements in accordance with the preferred embodiment are appropriate for the filling of flexible containers directly from filling or production units, in particular isolated from the environment. These docking devices and coupling elements can also be used reliably and with no problems in order to fill or empty eg. sacks, production units, formulation units, extruders and injection molding and blow molding machines, without any contamination. In particular, when it is applicable to ensure that only those materials intended for the production are used, eg. when introducing e-duct (starting) material for the synthesis of pharmaceutical products or of pharmaceutical intermediary or end products, as well as formulated products, the docking device in accordance with the preferred embodiment or the coupling elements in accordance with. The preferred embodiment have proven to be extremely advantageous. Very pure synthetics, for example, can also be obtained in a very reliable manner, in that granulate is filled by means of the docking unit in accordance with the invention directly into a synthetic processing unit, eg. an extruder, whereby in a preferred embodiment, the coupling elements, docking devices and/or containers can be produced from the same material a the substance to be decanted.
With the docking device in accordance with the preferred embodiment, filling and emptying stations can be designed essentially more. simply and more cheaply for production units, without having to accept any losses with regard to contamination-free work. The coupling elements and docking devices in accordance with the preferred embodiment also make certain that the environment is not polluted by bulk material residue, and also that the bulk goods to be transferred are not contaminated by materials and particles from the environment. It was also surprising to find in connection with this, that by adapting material and coating material applied to the bulk goods material to be decanted, used for the docking devices and coupling elements in accordance with the preferred embodiment, residue contamination can be fully avoided. In these cases, even the friction which occurs when decanting with the coupling elements does not lead to contamination of the bulk goods, eg. in the case of polymer granulate. The coupling elements and docking devices in accordance with the invention thus contribute to protection of the environment and of the product.
The coupling element 1 in accordance with the preferred embodiment can, as shown in
In
The second articulated cap half 70 illustrated in
In the same way as a flexible bag 90 is fastened with the coupling element 1, a flexible decanting tube 94, for example, can also be attached to the coupling element 1′. The coupling elements 1 and 1′ are essentially of identical dimensions, and when in the state whereby they are coupled to one another, form a docking device 96 in accordance with the preferred embodiment. In a preferred embodiment, docking, isolated from the environment, is achieved by applying or incorporating grooves 92a, 92b along the upper edges 98a and 98b and on the upper sides 13, 15 of the flank pieces 6, 8 of the first and second sealing strips 2 and 4 of the second coupling element 1′, which, can preferably be introduced, to fit exactly, into corresponding clip elements 114a and 114b provided in the lower sides of the flank pieces 6, 8 of the first and second sealing strips 2 and 4 of the coupling element 1.
a) shows a cross-sectional representation of a particularly preferred flank piece 6 of a coupling element 1 in accordance with the preferred embodiment. In this embodiment, an essentially elastic, protuberant bar 120 is provided along a central longitudinal axis of the flank piece. On both sides of this central elastic bar 120, recesses 122 and 124 extend, into which side edge sections 126 and 128, raised on both sides, then attach. Because the edge of a flexible bag 90 is only fastened on one upper side edge 126, eg. by means of an adhesive, it is possible to prevent the bar 120, which brings about the seal by means of the coupling element, losing its elastic properties, eg. due to hardening caused by the adhesive. Moreover, because the edge of the flexible bag is only connected to the inner wall of the flank piece at one point, the edge of the bag is given the greatest possible freedom of movement, whereby tensions, splits or material wear of the bag can be reduced. The increased freedom of movement of the edge of the bag in connection with the recesses 122 and 124 also helps the coupling element itself to form a seal again, isolated from the environment, if there are bulk material remains in the area between adjacent flank pieces of the coupling element. Because the bag is now fixed to a point, these remains can be pushed into the recesses and do not effect an insulated seal of the coupling element via the protuberant elastic bar 120. A particularly preferred coupling element here is one which has a first and second sealing strip with flank pieces, as shown in
b) reproduces a perspective partial view of a flank piece in accordance with
a) shows a pneumatically driven holding device 100 with a first retainer unit 102 and a second retainer unit 104 for retaining a coupling element 1 in accordance with the preferred embodiment or a docking device 96 in accordance with the preferred embodiment. The pneumatically driven holding device 100 has a pneumatic actuating drive 130 with which the retainer units 102 and 104 can be moved towards one another and away from one another by means of the pnemnatic cylinders 132 and 134, at the same time opening or closing the docking device. With this type of pneumatic holding device or opening unit, the extent of the opening, and so also the decanting speed, can be adjusted very accurately. It is also an advantage that with coupling elements with very bend-resistant sealing strips which, when under preliminary tension, as described above, guarantee a high level of isolation from the environment, they still allow opening and closing to be implemented smoothly. In this way, the pneumatic cylinders 132, 134 can move the retainer units 102 and 104 towards or away from one another by means of a releasable coupling 136. As also shown in
While a preferred embodiment has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit of the invention both now or in the future are desired to be protected.
| Number | Date | Country | Kind |
|---|---|---|---|
| 103 21 814.9 | May 2003 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/DE04/00985 | 5/12/2004 | WO | 11/3/2005 |
