The present invention relates to a cylindrical roller bearing used under large radial loads.
A wind power generator system includes a speed increasing gear for increasing the speed of a rotary shaft connected to the rotor of the windmill to drive the generator. Since relatively large radial loads tend to be applied to the torque transmission mechanism of such a wind power generator system, the rotary shaft and the torque transmission shaft in the speed increasing gear are rotatably supported by cylindrical roller bearings which are large in load capacity.
Today, it is increasingly required that cylindrical roller bearings have a long life when used under further heavier loads. This requirement is fulfilled by increasing the size of the cylindrical rollers, or increasing the number of the cylindrical rollers. However, either of the above solutions narrows the distances between the adjacent cylindrical rollers on the pitch circle of the cylindrical rollers. This makes it necessary to reduce the widths of the pillars of the retainer, which in turn raises a concern regarding the strength of the retainer.
A full type cylindrical roller bearing, i.e. a bearing having no retainer, which is disclosed in JP Patent Publication 9-88970A, is large in load capacity and is suitable for use under heavy loads. However, since this type of bearing has no retainer, its rotation properties are not good, and also, damage to the surfaces of the cylindrical rollers is concerned because the cylindrical rollers contact each other while rotating.
JP Patent Publication 2008-03893A discloses a cylindrical roller bearing of which the pillars of the retainer is located radially inwardly or radially outwardly of the pitch circle of the cylindrical rollers. By locating the pillars of the retainer offset from the pitch circle of the cylindrical rollers. As a result, it is possible to increase the size of the cylindrical rollers or increase the number of the cylindrical rollers, which in turn makes it possible to increase the load capacity of the cylindrical roller bearing while maintaining good rotation properties.
The cylindrical roller bearing disclosed in JP Patent Publication 2008-03893A includes a bearing race having two flanges, and a bearing race having one flange. Since the retainer is disposed between these bearing races so as to be offset from the pitch circle of the cylindrical rollers toward the bearing race with two flanges, if the bearing race with a single flange is separated from the bearing, the cylindrical rollers are also separated such that the bearing becomes completely disassembled. Thus, it is extremely troublesome to assemble this cylindrical roller bearing.
In order to prevent separation of the bearing race with a single flange, it is necessary to mount a snap ring at the end of a cylindrical raceway of the bearing race with a single flange. However, since a snap ring is insufficient in strength, it is difficult to guide the end surfaces of the rollers with a snap ring.
An object of the present invention is to provide a cylindrical roller bearing which is large in load capacity, while keeping sufficient strength of the retainer, and which can be assembled easily and also can be easily mounted to another member.
In order to achieve this object, the present invention provides a cylindrical roller bearing comprising an outer race formed with a cylindrical raceway on an inner periphery of the outer bearing race, an inner race formed with a cylindrical raceway on an outer periphery of the inner race, a plurality of cylindrical rollers disposed between the inner race and the outer race, and a cylindrical retainer formed with circumferentially spaced apart pockets which are equal in number to the cylindrical rollers and in which the respective cylindrical rollers are rotatably received. A first one of the outer race and the inner race is a flanged bearing race having a first flange configured to guide first end surfaces of the respective cylindrical rollers, and a second flange configured to guide second end surfaces of the respective cylindrical rollers, and a second one of the outer race and the inner race is a flangeless bearing race having no flanges. The retainer includes pillars defined between the respective adjacent pairs of the pockets and located between the pitch circle of the cylindrical rollers and the raceway of the flangeless bearing race. At least one of the first and second flanges comprises a flange ring which is a separate member from, and fixed to, the flanged bearing race, and the flange ring is fixed to the flanged bearing race after fitting the cylindrical rollers in the flanged bearing race.
In this cylindrical roller bearing, by fitting the retainer, with the cylindrical rollers fitted in the pockets of the retainer, to the flanged bearing race, to which the flange ring is not yet mounted, and then by fixing the flange ring, the cylindrical rollers and the retainer are inseparably held by the flanged bearing race. In this state, by mounting the flangeless bearing race, the cylindrical roller bearing is assembled.
The cylindrical roller bearing can thus be easily assembled. Once the bearing is assembled, even if the flangeless bearing is separated, the flanged bearing race, the retainer, and the cylindrical rollers remain assembled and inseparable. This subassembly can thus be easily mounted to a shaft or a housing.
Since the pillars of the retainer, which are defined between the adjacent pockets of the retainer, are located between the pitch circle of the cylindrical rollers and the cylindrical raceway of the flangeless bearing race, it is possible to increase the size or the number of the cylindrical rollers while maintaining sufficient strength of the pillars of the retainer. It is therefore possible to increase the load capacity of the cylindrical roller bearing while maintaining sufficient strength of the retainer.
By locating the pillars of the retainer radially offset from the pitch circle of the cylindrical rollers, radial movement of the cylindrical rollers decreases, which makes it possible to dispense with lead-in chamfers at both axial ends of the raceway of the flangeless bearing race. By dispensing with the lead-in chamfers, it is possible to increase the distance by which the flanged bearing race and the flangeless bearing race can move axially relative to each other.
The flange ring of the cylindrical roller bearing according to the present invention can be fixed to the bearing race by tightening bolts, by pins, by fitting annular fastening members in annular grooves each formed partially in the peripheral surface of the flanged bearing race and partially in the peripheral surface of the flange ring so as to bridge them when the flange ring is brought into abutment with the end surface of the flanged bearing race, by welding, by bringing the flange ring itself into threaded engagement with a thread formed on the peripheral surface of the flanged bearing race at one end thereof and tightening the flange ring, or by press-fitting the flange ring itself onto the peripheral surface of the flanged bearing race at one end thereof.
If the flange ring is to be fixed in position by tightening bolts, the bolts may be inserted through axial bolt inserting holes formed in the flange ring and driven into threaded holes formed in the end surface of the flanged bearing race. Alternatively, means for fixing the flange using bolts comprises a small-diameter cylindrical surface provided at the axial end of the flanged bearing race and formed with radial bolt inserting holes, a cylindrical portion provided on the flange ring and fitted on the small-diameter cylindrical surface, the cylindrical portion being formed with radial threaded holes, and bolts, and is configured such that the bolts can be inserted through the bolt inserting holes, and driven into the threaded holes.
If pins are used to fix the flange ring in position, the flange ring can be fixed to the flanged bearing race by pin holes extending through the flange ring and into the flanged bearing race, and pins press-fitted in the pin holes. Alternatively, the flange ring and bearing race can be fixed by a cylindrical portion provided on the flange ring and fitted to the end of the flanged bearing race, pin holes extending from the peripheral surface of the cylindrical portion through the cylindrical portion, and into the flanged bearing race, and pins press-fitted in the pin holes.
If the flange ring is fixed to the flanged bearing race by press-fitting, the flanged bearing race could be radially deformed when the flange ring is press-fitted, and the thus deformed flanged bearing race could make it difficult to mount the bearing to a housing or a shaft. In order to reduce such radial deformation of the flanged bearing race, an annular groove is preferably formed in the end surface of the flanged bearing race.
By forming the retainer by pressing or from a synthetic resin, it can be manufactured at a lower cost than when the retainer is formed by machining.
By guiding the retainer with the cylindrical rollers, it is possible to reduce resistance to rotation of the bearing compared to when the retainer is guided by a raceway.
According to the present invention, since the pillars of the retainer which are defined between the adjacent pockets of the retainer are located between the pitch circle of the cylindrical rollers and the cylindrical raceway of the flangeless bearing race, it is possible to increase the size or the number of the cylindrical rollers, and thus to increase the load capacity of the bearing, while maintaining sufficient strength of the pillars.
By fitting the subassembly of the retainer and the cylindrical rollers fitted in the pockets of the retainer to the flanged bearing race before the flange ring is mounted thereto, and then fixing the flange ring to the flanged bearing race, the flanged bearing race, the retainer and the cylindrical rollers remain assembled, and the subassembly thereof can be easily mounted to a shaft or a housing. Also, by mounting this subassembly to the flangeless bearing race, it is possible to form a cylindrical roller bearing. Such a cylindrical roller bearing can be easily assembled.
The embodiment of the present invention is now described. As shown in
The outer race 1 has a cylindrical raceway 2 on the inner periphery thereof. The two flanges 3a and 3b extend inwardly at the respective axial ends of the raceway 2, and are configured to guide the end surfaces of the cylindrical rollers 21.
Of the two inwardly extending flanges 3a and 3b, the flange 3a is integral (one piece) with the outer race 1, while the flange 3b comprises a flange ring 3b which is a separate member from the outer race 1. The flange ring 3b has an outer diameter equal to or slightly smaller than the outer diameter of the outer race 1, and has an inner diameter equal to the inner diameter of the flange 3a. The flange ring 3b is brought into abutment with the end surface of the outer race 1, and then fixed to the outer race 1 by a fixing arrangement 40.
As shown in
The inner race 11 has a cylindrical raceway 12 on its outer periphery, and lead-in chamfers 13 at the respective axial ends of the raceway 12. The cylindrical rollers 21 can roll along the raceway 12 as well as along the raceway 2 of the outer race 1.
The retainer 31 is a cylindrical member formed with pockets 32 which are equal in number to the cylindrical rollers 21 and circumferentially spaced apart from each other. The cylindrical rollers 21 are received in the respective pockets 32.
The pitch circle diameter PCD of the retainer 31 is the centerline diameter of the circular arrangement of the pillars 33 of the retainer 31. The retainer 31 has an outer diameter smaller than the pitch circle diameter PCD of the cylindrical rollers 21. Thus the retainer 31 is configured so that pitch circle diameter of the retainer 31 is located between the pitch circle PC and the raceway 12 of the inner (flangeless) race 11. The retainer 31 includes pillars 33 defined between the adjacent pockets 32, and ring portions 34 provided at the respective first and second opposed ends of the pillars 33, and is arranged such that the inner peripheral surfaces of the pillars 33 and the inner peripheral surfaces of the ring portions 34 are guided by the raceway 12 of the inner race 11.
The retainer 31 may be formed by machining. However, since machining is costly, the retainer 31 of the embodiment is formed by pressing metal for reduced cost. Instead of by pressing metal, however, the retainer 31 may be formed of synthetic resin.
In assembling the cylindrical roller bearing of the embodiment, the cylindrical rollers 21 are fitted in the respective pockets 32 of the retainer 31 from radially outside the retainer 31, and the subassembly of the retainer 31 and the cylindrical rollers 21 is then fitted in the outer race 1. In this state, with the flange ring 3b in abutment with the end surface of the outer race 1, the bolts 43 are inserted through the bolt inserting holes 41 formed in the flange ring and driven into the threaded holes 42, thereby fixing the flange ring 3b to the outer race 1.
With the flange ring 3b fixed in position, the flange ring 3b and the flange 3a prevent axial separation of the cylindrical rollers 21 from the bearing, while the retainer 31 prevents separation of the cylindrical rollers 21 in the radially inward direction. Thus in this state, the outer race 1, the cylindrical rollers 21, and the retainer 31 remain assembled together. By inserting the inner race 11 into the subassembly of the outer race, cylindrical rollers and retainer, the cylindrical roller bearing is assembled.
As described above, by fitting the subassembly of the retainer 31 and the cylindrical rollers 21 into the outer race 1, and then by fixing the flange ring 3b to the outer race 1, the outer race 1, the cylindrical rollers 21 and the retainer 31 are inseparably assembled together. Thus, by inserting the inner race 11 into the subassembly of the outer race 1, cylindrical rollers and retainer, the cylindrical roller bearing can be easily assembled. Also, since the cylindrical rollers 21 are simply inserted into the pockets 32 of the retainer 31 and not forcibly pushed into the pockets 32, the retainer 31 will never be deformed and the cylindrical rollers 21 will not be damaged, when assembling the cylindrical roller bearing.
Even if the inner race 11 is axially separated from the outer race 1, the retainer 31, and the cylindrical rollers 21, the latter remain inseparably assembled together, so that the latter can be easily mounted on a shaft or in a housing.
With the cylindrical roller bearing assembled as shown in
In
The fixing arrangement 40 of
In
The fixing arrangement 40 shown in
A fixing arrangement as a modification of the fixing arrangement 40 of
The holes of the fixing arrangement 40 of
The bearing of
Since the annular grooves 48 which bridge the outer race 1 and the flange ring 3b can be formed by cutting, the fixing arrangement 40 shown in
In
By using the fixing arrangement 40 of
The fixing arrangement 40 shown in
The fixing arrangement 40 shown in
The fixing arrangement 40 of
In
By using flange rings for both of the two inwardly extending flanges 3a and 3b as shown in
The inner race 71 includes outwardly extending flanges 73a and 73b provided at the respective axial ends of a cylindrical raceway 72 formed on the outer periphery of the inner race 71. The flange 73b comprises a flange ring separate from and fixed to the inner race 71.
The cylindrical rollers 21 are retained by a retainer 81 located radially outwardly of the pitch circle diameter PCD of the cylindrical rollers 21 so as to be guided by the raceway 62 of the outer race 61. In particular, the inner diameter of the retainer 81 is larger than the pitch circle diameter PCD of rollers 21. Numeral 82 in
Since the retainer 81 of the cylindrical roller bearing shown in
In this arrangement, even if the outer race 61 separates from the bearing, the cylindrical rollers 21 do not separate, and the cylindrical rollers 21 and the retainer 81 remain mounted to the inner race 71. The subassembly of the cylindrical rollers 21, the retainer 81 and the inner race 71 can thus be easily mounted on a shaft, and also, the cylindrical roller bearing can be easily assembled.
In
In
In the embodiment shown in
With the arrangement in which the ring portions 34 are larger in wall thickness than the pillars 33, it is possible to keep the pillars 33 out of contact with the raceway 12 of the inner race 11. This reduces wear of the raceway 12 and also reduces resistance to rotation of the cylindrical roller bearing.
By retaining the cylindrical rollers 21 with the retainer 31 as shown in
In the embodiment shown in
Number | Date | Country | Kind |
---|---|---|---|
2012-234693 | Oct 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2013/078446 | 10/21/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2014/065234 | 5/1/2014 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
1068017 | Stuebner | Jul 1913 | A |
1194043 | Laycock | Aug 1916 | A |
1270820 | Hart | Jul 1918 | A |
1338939 | Laycock | May 1920 | A |
1617660 | Young | Feb 1927 | A |
1738984 | Brown | Dec 1929 | A |
2094252 | Young | Sep 1937 | A |
3302987 | Hoffmann | Feb 1967 | A |
3382016 | Schmidt | May 1968 | A |
3420589 | Williams | Jan 1969 | A |
3656825 | Manger | Apr 1972 | A |
4270815 | Olschewski | Jun 1981 | A |
4398776 | Kutemeier | Aug 1983 | A |
6102579 | Kupietz | Aug 2000 | A |
7220060 | Kono | May 2007 | B2 |
7766555 | Kono | Aug 2010 | B2 |
Number | Date | Country |
---|---|---|
101788018 | Jul 2010 | CN |
10 2010 021 046 | Nov 2011 | DE |
0 258 845 | Mar 1988 | EP |
53-109540 | Feb 1977 | JP |
53-53240 | May 1978 | JP |
63-167118 | Jul 1988 | JP |
09-088970 | Mar 1997 | JP |
2001-082488 | Mar 2001 | JP |
2008-240942 | Oct 2008 | JP |
2008-303893 | Dec 2008 | JP |
Entry |
---|
International Search Report issued Jan. 21, 2014 in International (PCT) Application No. PCT/JP2013/078446. |
Written Opinion of the International Searching Authority issued Jan. 21, 2014 in International (PCT) Application No. PCT/JP2013/078446 (with English translation). |
Extended European Search Report issued Jan. 12, 2016 in corresponding European Application No. 13849482.8. |
Office Action issued Sep. 21, 2016 in Chinese Application No. 201380054407.6, with English translation. |
Notification of Reasons for Refusal issued Nov. 2, 2016 in Japanese Application No. 2012-234693, with partial English translation. |
Number | Date | Country | |
---|---|---|---|
20150275970 A1 | Oct 2015 | US |