This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2011-248934, filed Nov. 14, 2011, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a data processing apparatus having a function of removing any optical disc from magazine loaded a plurality of optical discs and then automatically setting another optical disc in an optical disc drive, thus replacing an optical disc with another.
A data processing apparatus is known, which stores and provides a number of data items ranging from an item accessed at the highest frequency to an item accessed at the lowest frequency. All these data items are not necessary at all times. Hence, in this data processing apparatus, the data items accessed at high frequencies are stored in the hard disk drive, while the data items accessed at low frequencies or being important are periodically archived in optical discs. If the data so archived are needed, the data processing apparatus takes out the optical discs storing the data and sets the optical discs in a reading apparatus, whereby the data can be accessed.
Any data processing apparatus of this type is called “data library” or “archive changer.” It comprises magazine loaded a plurality of optical discs, an optical disc drive capable of writing and reading data in and from each optical disc, and a transport mechanism configured to move optical discs between the magazine and the optical disc drive. The data processing apparatus can use and hold more data if the magazine is exchanged with another.
If dust in the atmosphere sticks to any optical disc, it may become hard to record data in, or read data from, the optical disc. It is therefore necessary to clean periodically the optical system of the optical disc drive or the optical disc per se. In order to maintain the data processing apparatus in good conditions, the maintenance personnel may clean the optical disc or the optical system. An apparatus has been developed, which automatically clean the optical disc or the optical system.
The extent to which the optical disc or the optical system can be automatically cleaned is limited, nevertheless. Further, dust may enter the apparatus through an opening while magazine is replaced with another. So long as the cleaning is necessary and is performed, dust exists on the optical disc and in the optical system. While the cleaning is undergoing, the data processing apparatus cannot provide all or some pieces of service.
A general architecture that implements the various features of the embodiments will now be described with reference to the drawings. The drawings and the associated descriptions are provided to illustrate the embodiments and not to limit the scope of the invention.
Various embodiments will be described hereinafter with reference to the accompanying drawings.
In general, a data processing apparatus according to one embodiment comprises a magazine, an optical disc drive, a transport mechanism, an inner shell, and a gas supplying device. The magazine has a loading slot, through which a plurality of optical discs is loaded. The optical drive has an insertion portion closed by a tray that holds an optical disc, and reads and writes data from and in the optical disc. The transport mechanism transports an optical disc between the magazine and the optical disc drive. The inner shell has at least one mounting portion which holds the magazine and which connects the interior to the outside, and has a seal mechanism closing the junction between the interior and the outside. The inner shell isolates at least the loading slot, the insertion portion and the transport mechanism from the outside once the magazine has been attached to the mounting portion. The data processing apparatus is so constructed that dust can hardly enter the region where optical discs are handled.
A data processing apparatus 1 according to a first embodiment will be described with reference to
In this embodiment, the inner shell 20 is composed of the frame 22, first partition 25, second partition 27, lower partition 28, and pair of side partitions 29. The first partition 25 has mounting portions 251 for attaching the magazines 3, respectively. As shown in
As shown in
As shown in
The gaskets 71 are seal members for an example, and are included in a seal mechanism that seals the passage between the exterior and interior of the inner shell 20. The gaskets 71 may be secured to the edges of the upper partition 23 and first partition 25, or to the side partitions 29. The gasket 71 may be seal members made of soft synthetic resin or foamed rubber, or may be packing having lips. Note that the “exterior” of the inner shell 20 means the space outside the partitions (i.e., first partition 25, second partition 27, upper partition 23, lower partition 28, and side partitions 29) that constitute the inner shell 20. Thus, any space except interior of inner shell 20, where includes any space outside of the housing 2 of the data processing apparatus 1, is the exterior even if the space is interior of the housing 2.
The junctions of the first partition 25 or second partition 27 and the upper partition 23 or lower partition 28 contact each other as if they were a flat plate and a flange, respectively. Hence, the corners of these junctions may be filled with caulking material if the inner shell 20 needs be more sealed, though no seal members are secured to these junctions in this embodiment. The junctions of the partitions constituting the inner shell 20 may be sealed with magnet tape. If magnet tape is used as a seal member, it can be repeatedly utilized whenever the maintenance is performed on the data processing apparatus 1.
The gas supplying device 6 supplies, into the inner shell 20, gas having smaller dust content than the gas existing outside the inner shell 20. In the first embodiment, the gas supplying device 6 includes at least an inlet port 61 made in the shell 20, a fan 62 for drawing the external gas into the inner shell 20 through the inlet port 61, and a filter 63 for filtering out dust from the external. As shown in
As shown in
The inner shell 20 is sealed with the seal mechanism that includes the gaskets 71. However, dust may be drawn into the inner shell 20 through narrow gaps when the external pressure or the external temperature changes. To prevent dusts from entering the inner shell 20 through such gaps, the fan 62 of the gas supplying device 6 keeps operating as long as the main power switch of the data processing apparatus 1 is on, thereby maintaining the pressure in the inner shell 20 at a value a little larger than the pressure outside the inner shell 20.
In order to guarantee that the pressure in the inner shell 20 is maintained higher than a predetermined value, the gas supplying device 6 includes a gauge 81 secured to the second partition 27 as shown in
In order to positively remove dust which has been entered in the inner shell 20 when the inner shell 20 is opened by removing the side partition 29 for performing a maintenance on the data processing apparatus 1, the gas supplying device 6 of the first embodiment has an outlet port 64 which is provided on the inner shell 20 and a check valve 65 attached at the outlet port 64. As shown in
The gas supplying device 6 may include a dust counter to guarantee that the dust content is smaller than a preset value in the inner shell 20. The dust counter may be arranged near the outlet port 64 or at the position where is stagnant space in the inner shell 20. Alternatively, the dust counter may have a plurality of dust detection ports at several position in the inner shell 20 to sample the gas at these position, respectively, and used one after another ports in a specific order to detect dust. Still alternatively, a dust detection port may be arranged on the transport mechanism 5 that moves in the inner shell 20.
As shown in
As shown in
The magazines 3 are cases, each for holding a plurality of optical discs. As shown in
As shown in
In the data processing apparatus 1 according to the first embodiment, it is necessary to prevent dust from sticking to any optical disc being moved in the inner shell 20 by the transport mechanism 5 between the magazine 3 and the optical disc drive 4, and to the optical system of the optical disc drive 4, which is exposed to the interior of the inner shell 20 as the optical disc is mounted on the tray 41 of the optical disc drive 4. Therefore, the inner shell 20 has to isolate at least the loading slot 31 of each magazine 3, the insertion portion 42 of the optical disc drive 4 and the transport mechanism 5 from the exterior.
The mounting portions 251 into which the magazines 3 may be inserted, respectively, will be described with reference to
In the data processing apparatus 1 according to the first embodiment, the inner shell 20 has shutters 73. The shutters 73 close the mounting portions 251, respectively, which become portions communicating the interior and exterior of the inner shell 20 when magazines 3 are extracted. The shutters 73 open to one direction and each are formed into the size enough to close the entire cross section of one mounting portion 251. As shown in
In each mounting portion 251, the shutter 73 is supported on the inner surface of the mounting portion 251 at a location L distanced equal to or farther than its rotation radius r from the loading slot 31 of the magazine 3 which has been inserted in the mounting portion 251. Therefore, the shutter 73 will not interfere with the pick-and-place mechanism 51 of the transport mechanism 5 when the shutter 73 is pushed open as the magazine 3 is inserted into the mounting portion 251. That is, the radius r is less than the distance of the location L, i.e., r<L. As seen from
The inner wall of the mounting portion 251, at which the shutter 73 is supported, has a recess 253 in which the shutter 73 is shunted while a magazine 3 is inserted into the mounting portion 251. In the first embodiment, each shutter 73 hangs from the upper inner surface of the mounting portion 251. As shown in
The elastic member 254 may not be used at all. In this case, the shutter 73 is made of flexible material and is more curved than the gap between the magazine 3 and the recess 253. Once the magazine 3 has been loaded into the mounting portion 251, the middle part of the shutter 73 contacts the bottom of the recess 253. At the same time, the swinging end of the shutter 732 contacts the magazine 3. As a result, the shutter 73 closes the gap between the magazine 3 and the bottom of the recess 253, by virtue of its own elasticity.
When the magazine 3 is pulled from the mounting portion 251, the shutter 73 closes the mounting portion 251, by its weight, as shown in
The shutter 72 is opened when the magazine 3 is inserted to a position where it contacts the shutter 73. That is, while the shutter 73 remains open, the magazine 3 always closes the mounting portion 251. In addition, the shutter 73 is always closed before the magazine 3 is pulled out from the mounting portion 251. Since the shutter 73 is used as sealing mechanism, the interior of the inner shell 20 therefore protected from dust floating outside even after the magazine 3 has been pulled out from the mounting portion 251.
Each magazine 3 has a handle 33 on the end portion opposite side to the loading slot 31. As shown in
As shown in
The lid 255 is equipped with a lock mechanism 256 which is released by key to prevent the any magazine 3 from carelessly being extracted from the mounting portion 251 while the transport mechanism 5 is loading any optical disc into, or removing the optical disc from, the magazine 3. The lock mechanism 256 is a so-called “key switch.” The lock mechanism 256 intervenes in controlling the transport mechanism 5 so as to temporarily stop the operation of the transport mechanism 5 when the lock mechanism is unlocked by the key.
The data processing apparatus 1 further comprises an electric circuit 8, a power supply 9, hard disk drives 10, and a heat radiator. The electric circuit 8 includes a control unit and a mother board. The control unit 8 controls the optical disc drive 4, the transport mechanism 5, and the gas supplying device 6. The mother board is such a type as generally used in computers. The power supply 9 may have, in addition to a power supply circuit, a secondary battery that supplies power for a shutdown operation at a blackout. The hard disk drives 10 are provided, each for temporarily storing the data read from the optical disc or the data to be written in the optical disc, by the optical disc drive 4, and also for storing data that is accessed at high frequency. The heat radiator is provided to remove the heat generated in the housing of the data processing apparatus 1. In this embodiment, the heat radiator comprises fans 111, which are provided at various positions, as shown in
The data processing apparatus 1 is used as an archive changer. The archive changer is an apparatus, in which the transport mechanism 5 sets an optical disc in the optical disc drive 4 and the optical disc drive 4 records data in, or reproduces data from, an optical disc. Optical discs are advantageous not only in that they can easily store and hold data, but also in that they are inexpensive recording media. This is why the archive changer is often used in generally to store a great amount of data for a long time.
Recently, rules and institutions have been sophisticated for the storage and management of various data, such as medical data, insurance data, financial/account data and E-mail evidence data. Libraries and museums now need to have a system that provides electronic data about books and art objects, stores and manage image and music contents and personal-use data, and presents these contents and data. As one section of such a system, archive changers are used in increasing number. For use in such a system as describe above, the archive changer is demanded that it must be free of such malfunction that the data cannot be read out from the optical discs which should be archived the data, or that the data which should be archived cannot be written to the optical discs.
The data processing apparatus 1 according to the first embodiment, which is so configured as described above, has the function of keeping the region where optical discs are handled, i.e., inner shell 20, clean with less dust than outside. Hence, the number of times the maintenance work is performed on the optical discs and the optical system of the optical disc drive 4 can be reduced. Further, the shutter 73 is provided in each mounting portion 251 functioning as a seal mechanism. It is therefore preventing dust from entering the inner shell 20 when the magazine 3 is replaced by another. Since the amount of dust existing in the inner shell 20 is very small, it is provided a good environment, also for the optical system of each distance sensor 53 utilized to control the lift mechanism 52 of the transport mechanism 5.
Data processing apparatuses 1 according to the second to fourth embodiments will be described below. The components identical to those of the data processing apparatus according to the first embodiment will be designated by the same reference symbols, and detail description of them will be referred to the detail according to the first embodiment. Further, any configuration identical to the corresponding configuration of the first embodiment will be incorporated by referring to the drawings and corresponding description according to the first embodiment.
A data processing apparatus 1 according to the second embodiment will be described with reference to
In the data processing apparatus 1 according to the second embodiment, the shutters 73 can open to both sides, each composed of an upper shutter 731 and a lower shutter 732. Each shutter 73 can close the entire cross section of one mounting portion 251. The upper shutter 731 is supported at the upper wall of the mounting portion 251, and the lower shutter 732 is supported at the lower wall of the mounting portion 251. Both the upper shutter 731 and the lower shutter 372 are opened as they rotate in the direction the magazine 3 is inserted into the mounting portion 251. The lower shutter 732 must be closed against the gravity, and is therefore biased with a torsion spring or a formed wire spring. A torsion spring or a thin wire spring may be secured to the upper shutter 731 to make the shutter 73 operate stably. The shutter 73 is included in the seal mechanism as in the first embodiment.
The upper shutter 731 and the lower shutter 732 are configured to abut on each other, at rotational end, in their closed positions. In the second embodiment, each side wall of any mounting portion 251 has cam grooves 733 and 734 as shown in
As shown in
Hence, as the magazine 3 is inserted into the mounting portion 251, the upper shutter 731 first starts opening and the lower shutter 732 then starts opening as shown in
A data processing apparatus 1 according to the third embodiment will be described with reference to
In the data processing apparatus 1 according to the third embodiment, two shutters 73, i.e., downstream shutter 73A and upstream shutter 73B, are provided in each mounting portion 251 and arranged in the direction a magazine 3 is inserted into the mounting portion 251 as shown in
In the data processing apparatus 1 according to the third embodiment, each mounting portion 251 has two seal mechanisms because two shutters 73 are arranged as shown in
Whether the upstream shutter 73B has been opened or not may be detected. If the upstream shutter 73B is found opened, the part of the mounting portion 251 between the downstream shutter 73A and the downstream shutter 73B may be flushed with clean gas containing little dust. In this case, dust is removed also from the magazine 3. The inner shell 20 may be therefore easily kept clean, containing but a very small amount of dust.
A data processing apparatus according to the fourth embodiment will be described with reference to
The face panel 26 has recesses 261 in which the inner lids 257 are fitted while assuming the closed position. Each inner lid 257 has a packing 75 attached at the peripheral portion. The packing 75 seals the gap between the internal surface of the recess 261 and the outer periphery of the inner lid 257. The packing 75 therefore performs the same function as the gasket 74 of the lid 255 does in the first embodiment. The inner lid 257 is rotatable, coupled to one slider 259 that is guided in the slot 258 made in the inner surface of the mounting portion 251. The inner lid 257 is first pulled to be opened in the direction the magazine 3 is extracted from the mounting portion 251 and then rotated upwards as shown in
Each inner lid 257 has a lock mechanism 256 similar to the lock mechanism 256 provided for the lid 255 in the first embodiment. Therefore, the lock mechanism 256 must be unlocked with a key in order to open the inner lid 257 associated with the magazine 3 when the magazine 3 is replaced with another. One lock mechanism 256 is provided for the inner lid 257 attached to each mounting portion 251. This not only improves the sealing of the inner shell 20 at the time of exchanging magazines 3, but also increases the security level of data at the time of exchanging magazines 3. In the fourth embodiment, the lid 255 is provided to cover all inner lids 257. The lid 255 need not have so high sealing ability as in the first embodiment, because the inner lids 257 are provided for the mounting portion 251, respectively. Magnet sheets 255a are attached to the edges of the lid 255. The lid 255 is therefore secured to the face panel 26 with a magnetic force. Instead of attaching the magnet sheets 255a to the face panel 26, magnets may be embedded in the face panel 26 and the lid 255 may be made of magnetic material. In this case, too, the lid 255 is secured to the face panel 26.
In the data processing apparatus 1 according to the first embodiment, the gas supplying device 6 is a fan 62 that draws external gas into the inner shell 20 through the filter 63 from the inlet port 61 made in a partition of the inner shell 20. The gas supplying device 6 needs only to have the function of preventing dust from entering the inner shell 20, by supplying gas, which contain less dust than the gas that exist at the exterior, to the interior of the inner shell 20, and by maintaining the interior pressure of the inner shell 20 a little higher than the exterior pressure.
Hence, the gas supplying device 6 may includes a compressor, an accumulator, a gas supplying path, a pressure reducing valve. The compressor supplies compressed air. The accumulator temporarily reserves the compressed air, and has a volume large enough to maintain the pressure at a prescribed level, even while the compressor is not operating. Thus, the accumulator moderates pressure changes that occur when the compressor is switched to from the compressing mode to the non-compressing mode, or vice versa.
The filter removes dust from the compressed air passing through it. The filter can be arranged at any position between the downstream side of the compressor and a site where the compressed air is supplied into the inner shell of the data processing apparatus. To achieve high efficiency of exchanging filters, however, the filter should better be arranged outside the data processing apparatus.
The gas supplying path only needs to be connected to the interior of the inner shell 20 so that not only supplying enough volume of the compressed air to the inner shell 20 but also circulating the compressed air in the inner shell 20 to reach every corner thereof. In view of this, only one gas supplying path may be provided, or a plurality of gas supplying paths may be provided to supply compressed air from various points. Further, another gas supplying path may be provided, dedicated to flushing that is performed after the inner shell 20 has been opened for maintenance.
The pressure reducing valve is arranged on a middle part of the gas supplying path, and adjusts the flow rate of compressed air, making the pressure in the inner shell 20 slightly higher than the pressure outside the inner shell 20. Since the pressure reducing valve mechanically operates in accordance with a pressure difference, any pressure gauges need not be used. The pressure reducing valve operates the moment that the pressure in the inner shell 20 falls when the lid 255 is opened to extract any magazine 3 or any magazine 3 is removed from the mounting portion 251.
The gas supplying device 6 may further include a gas cylinder filled with inert gas or compressed air, instead of the compressor and accumulator. Nitrogen, carbon dioxide, argon or helium can be utilized as inert gas with ease. Any inert gas cylinder or compressed air cylinder available has been industrially prepared, the gas or air in the cylinder is considered containing less dust and water than the external gas. Hence, if an inert gas cylinder or a compressed air cylinder is used, the filter can be simplified in structure. Only one gas supplying path or more gas supplying paths may be used to supply gas to from the cylinder into the inner shell 20, as in the apparatus having both a compressor and an accumulator. If two or more gas supplying paths are used, the gas can be supplied into the inner shell 20 at several positions.
If a cylinder filled with inert gas or compressed air is connected to the inner shell 20, the pressure in the inner shell 20 of the data processing apparatus will be kept higher than the external pressure even if the main power switch of the data processing apparatus 1 is turned off or the main electric power is not available due to, for example, a power failure. The volume at which the cylinder can supply gas into the inner shell 20 is limited. In view of this, a gas supplying device 6 having a fan 62 or a gas supplying device 6 having a compressor and an accumulator may be combined with the pressurized cylinder. In this case, the fan 62 or the compressor is operated in normal conditions, and clear gas is supplied from the cylinder if electric power cannot be supplied to the gas supplying device 6 due to, for example, a power failure. The more the inner shell 20 of the data processing apparatus 1 is sealed, the longer the pressure in the inner shell 20 is maintained higher than the external pressure. Thus the data processing apparatus 1 may survive the long period when an emergency, for example, disaster causing the power failure, is occurred.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2011-248934 | Nov 2011 | JP | national |