The present disclosure relates to items of equipment for controlling the temperature of elements in microlithographic projection exposure apparatuses. Moreover, the disclosure relates to a method for controlling the temperature of elements in microlithographic projection exposure apparatuses.
Microlithography is used for producing microstructured components, such as for example integrated circuits or LCDs. The microlithography process is carried out in what is known as a projection exposure apparatus, which includes an illumination device and a projection lens. The image of a mask (=reticle) illuminated via the illumination device is projected here via the projection lens onto a substrate (e.g., a silicon wafer) coated with a light-sensitive layer (=photoresist) and arranged in the image plane of the projection lens, in order to transfer the mask structure to the light-sensitive coating of the substrate.
The terms microlithographic projection exposure apparatus, projection exposure apparatus, (EUV or DUV) system and lithographic scanner are used synonymously hereinafter.
In projection lenses designed for the DUV range, i.e., at wavelengths of, e.g., 193 nm or 248 nm, lens elements are typically used as optical elements for the imaging process. In order to achieve a higher resolution of lithographic optical units, projection lenses designed for the EUV range have been used for some years, the projection lenses being operated at wavelengths of, e.g., approximately 13.5 nm or 7 nm.
In such projection lenses designed for the EUV range, owing to the general lack of availability of suitable light-transmissive refractive materials, mirrors are generally used as optical elements for the imaging process. The mirrors operate either with almost normal incidence or with grazing incidence. Mirrors, on account of their reflective effect on light rays, can be significantly more position-sensitive than lens elements. In this regard, a mirror tilt with a factor of 2 can be translated into a change in ray direction, while what typically occurs in the case of a lens element is a considerable compensation of the change in the refractive ray direction influence between front and back sides.
A significant influence on the mirror shape often originates from the thermal expansion of the mirror material. Materials having low coefficients of thermal expansion such as Zerodur or ULE (ultra low expansion) are therefore commonly used for EUV mirrors. Such materials generally react to temperature changes significantly more weakly than glasses or quartz glass. Nevertheless, considerable error contributions can occur within the scope of the available aberration budget. The error contributions can be composed of effects of an inhomogeneous temperature distribution and inhomogeneities of the so-called zero crossing temperature (ZCT) in the volume of the material, for instance on account of a varying stoichiometry between SiO2 and TiO2 in the ULE material. Both local and global temperature changes vis-à-vis an envisaged operating temperature of the microlithographic projection exposure apparatus can cause aberrations, which can be corrected by manipulators only in part.
The operating state is often defined by an assumed maximum power of the EUV system at the operating wavelength, that is to say for example at a wavelength of 13.5 nm. If the maximum power is not reached, for instance because a reticle that is less highly reflective on average is used, then it is known for example to use infrared heaters to effect “top-up” heating and ensure that the mirrors are operated close to the averaged zero crossing temperature, where they are relatively insensitive on account of the quadratic deformation dependence on the temperature difference with respect to this temperature.
To transport the heat out of the projection lens and, very generally, to provide suitable temperature control for the elements of the projection lens, use can be made of temperature control fluids, typically water, which flow through the system at least regionally.
In the process, the temperature control of the force frame 381 adopts the following tasks described below:
These five aforementioned features in relation to the temperature control of the force frame could, in general, previously be met by a compromise solution in terms of the thermal architecture in view of structure (force frame, sensor frame) heating and mirror heating.
Only a single temperature control fluid line 452 passes through the cooler and sensor shield 450. Generally, this cannot be used to bring and keep different regions of the cooler and sensor shield 450 at different temperature levels. This is also a compromise solution.
The present disclosure seeks to provide an improved item of equipment and an improved method, for example to improve the thermal stabilization of lithography systems.
According to the disclosure, a microlithographic projection exposure apparatus, for example for the DUV range or for the EUV range, is provided. The projection exposure apparatus comprises an illumination device and a projection lens having at least one element which at least regionally is traversed by at least one temperature control fluid line for guiding a temperature control fluid for the purposes of the temperature control of the element, with the temperature control fluid line being connected to at least one temperature control fluid storage container and with at least one temperature control element for controlling the temperature of the temperature control fluid being provided at or in the temperature control fluid line. In this case, at least two of the elements are each traversed independently of one another by at least one separate one of the temperature control fluid lines or at least two different regions of the at least one element are each traversed independently of one another by at least one separate one of the temperature control fluid lines or at least two of the elements are traversed by the temperature control fluid line. The aforementioned three options can allow different temperatures in different elements or different regions of one element.
In an embodiment, the at least two separate temperature control circuits are connected parallel to one another. This can allow independent temperature control of different elements or different regions of one element. Using this, it is possible to keep different regions of one element, for example of the force frame, at different temperatures. This consequently can provide the option of supplying individual regions with different supply temperatures. It is generally desirable to not distribute heat flows merging into the temperature control fluid on one side of an element within the whole system.
In an embodiment, two of the temperature control circuits are fed by a common temperature control fluid storage container. This can reduce the installation space involved.
In an embodiment, two of the temperature control circuits are fed by separate temperature control fluid storage containers. This can allow relatively exact setting of the temperature of the temperature control fluid in the respective temperature control fluid line.
Optionally, the temperature control fluid in the temperature control fluid storage containers is kept below the target temperature for the element to be subject to temperature control. This can allow a pure heater to be sufficient as a temperature control element. There is no need to cool the temperature control fluid. The heaters are arranged either at the outlet of the temperature control fluid storage container and/or at the inlet of the element to be subject to temperature control. Should the temperature control element only be able to heat, a recooler system or recooler unit would be integrated into the arrangement. The temperature control fluid would heat continuously without this recooler system.
The temperature control elements can be arranged outside of the vacuum, that is to say far away from the element to be subject to temperature control, at the temperature control fluid line. This can mean that the heaters do not disturb the interior of the projection lens. However, if the element needs to maintain the temperature very accurately, it is often desirable to place the heater as close as possible to the element. This also can reduce transport disturbances.
It is often desirable to measure the spatial temperature distribution for large elements such as the force frame for example; i.e., at least two temperature sensors are installed to and evaluated per element.
In an embodiment, at least two of the elements are connected in series and are traversed by one and the same temperature control fluid line. This can represent a relatively simple and space-saving solution.
In an embodiment, at least one temperature sensor for measuring the temperature at or in the element is provided in each element. The intention can be to use the temperature sensors to measure at the elements to be subject to temperature control. Depending on the control task, the temperature sensors, where possible, can be attached to those locations where the quantity to be regulated is measured as representatively as possible. By way of example, the mean temperature, the spatial temperature gradient or the temporal temperature gradient is determined. It is also possible to measure the inlet and outlet temperature, and thus measure the emitted or received heat flow. In the element, it is desirable that the temperature sensors must are not placed too close to the temperature control fluid line in order to help ensure that a measurement value is obtained that is representative for the thermal state of the element.
In an embodiment, at least one controller is provided for closed-loop control of the temperature control element, such as on the basis of the temperature measured by the temperature sensor at or in the element.
However, the elements may also be subject to temperature control without closed-loop control. In this case, the temperature of the respective element is brought close to the water temperature and hence close to the reference temperature as a result of the low thermal resistance (large cooler surfaces and/or a high thermal transfer coefficient of the contact between temperature control fluid and element) and a heat capacity flow that is as high as possible (high flow of water and/or high heat capacity of the fluid). Moreover, temperature gradients within the elements can be reduced by the spatial distribution of the cooling lines. High-frequency disturbances with frequencies above the control bandwidth of the thermal control loop of the element cooling, and the element deformations connected therewith, can thus be largely suppressed.
In an embodiment, the element is embodied as at least one
In an embodiment, at least one cooler and thermal shield, for example with active temperature control and/or for example with passive temperature control, is arranged between at least two of the elements, for example between the force frame and the sensor frame. This can be desirable because coolers and thermal shields can relatively efficiently suppress thermal disturbances. Thus, high-frequency disturbances with a time constant of less than one hour can be suppressed by shielding the sensor frame. Active coolers and thermal shields can be traversed by a temperature control fluid. The temperature control fluid can remove the heat output from the system. The active cooler and thermal shield serves as a heat sink. Coolers and thermal shields with passive temperature control can delay and attenuate thermal effects due to thermal loads on the sensor frame. However, in general, they only form of a resistance that directs the heat flows in another direction. Thus, passive shields can guide the heat flows to the active shields which ultimately remove the heat output from the system. Passive closed-loop control actually means uncontrolled but supplied with a constant water temperature. However, the temperature set point of the elements with passive closed-loop control may also change as a result of active closed-loop control of other elements. Active closed-loop control means that at least one feedback controller controls the entry temperature.
Coolers and thermal shields can be used to carry the water in thin gaps. In general, the material is steel, aluminum or ceramic. Coolers and thermal shields usually have a high thermal conductivity.
In an embodiment, the beam path of an EUV light and at least one mirror can be accommodated by at least one cooler and thermal shield, such as with active temperature control.
In an embodiment, the temperature control fluid storage container and the temperature control element are arranged outside of the projection lens. This can avoid the introduction of additional thermal loads into the projection lens.
According to the disclosure, a method for controlling the temperature of at least one element in a microlithographic projection exposure apparatus provided for the EUV range or for the DUV range is provided. At least one temperature control fluid line is provided for guiding a temperature control fluid passing through the at least one element which is subject to temperature control using at least the following steps:
The identical method can also be applied for different temperature control of different regions of a single element.
Various exemplary embodiments are explained in more detail below with reference to the figures. The figures and the relative sizes of the elements shown in the figures in relation to one another should not be regarded as to scale. Rather, individual elements may be shown exaggerated in size or reduced in size to allow them to be represented better and for the sake of better understanding.
The temperature sensor 917 measures the temperature in the upper region of the element 930 and transmits the measured temperature value to the controller 912, the latter controlling the temperature control element 916 which is arranged at the temperature control fluid line 921. The temperature control fluid line 921 is likewise fed by the temperature control fluid storage container 920 and includes a temperature control fluid inlet 914 and a temperature control fluid outlet 918. Each of the two temperature control circuits has a dedicated temperature control fluid storage container in an embodiment not shown here.
Design measures for suppressing a thermal draft of the sensor frame 372 can be divided as follows in terms of their effect over time:
Cooling the sensor frame with water is very sluggish, that is to say has a long time constant. That is to say, the disturbance can be subject to long wavelength compensation.
High-frequency disturbances are suppressed by the inner cooler; thermal output would act on the sensor frame without the inner cooler.
Moreover, different control tasks within the EUV projection lens, for example absolute temperature stability in the case of the mirror support frame and/or drift stability (force frame, mirror, sensor frame) in the case of the cooling shield, can be followed with largely independent control loops. This allows a reduction in the thermally induced drifts and wavefront aberrations.
The EUV lithography apparatus 100 depicted in
The EUV lithography apparatus 100 comprises an EUV light source 106. A plasma source (or a synchrotron) which emits radiation 108 in the EUV range, for example in the wavelength range of between 5 nm and 20 nm, can be provided, for example, as the EUV light source 106. In the beam-shaping and illumination system 102, the EUV radiation 108 is focused and the desired operating wavelength is filtered out from the EUV radiation 108. The EUV radiation 108 generated by the EUV light source 106 has a relatively low transmissivity through air, for which reason the beam-guiding spaces in the beam-shaping and illumination system 102 and in the projection system 104 are evacuated.
The beam shaping and illumination system 102 illustrated in
The projection system 104 (also referred to as projection lens) has six mirrors M1-M6 for imaging the photomask 120 onto the wafer 124. It should be noted that the number of mirrors of the EUV lithography apparatus 100 is not restricted to the number illustrated. More or fewer mirrors could also be provided. The force frame 380, which substantially carries the mirrors of the projection lens, and the sensor frame 370, which substantially serves as a reference for the position of the mirrors of the projection lens, are shown roughly schematically. Furthermore, the mirrors, as a rule, are curved on their front side for beam shaping.
The DUV projection exposure apparatus 400 comprises a DUV light source 406. For example, an ArF excimer laser that emits radiation 408 in the DUV range at for example 193 nm, may be provided as the DUV light source 406.
The beam shaping and illumination device 402 illustrated in
The projection lens 404 has a number of lens elements 428, 440 and/or mirrors 430 for projecting an image of the photomask 420 onto the wafer 424. In this case, individual lens elements 428, 440 and/or mirrors 430 of the projection lens 404 may be arranged symmetrically in relation to the optical axis 426 of the projection lens 404. It should be noted that the number of lens elements and mirrors of the DUV projection exposure apparatus 400 is not restricted to the number shown. More or fewer lens elements and/or mirrors may also be provided. Furthermore, the mirrors are generally curved on their front side for beam shaping.
An air gap between the last lens element 440 and the wafer 424 may be replaced by a liquid medium 432 which has a refractive index of >1. The liquid medium 432 may be for example high-purity water. Such a structure is also referred to as immersion lithography and has an increased photolithographic resolution.
Even though the disclosure has been described on the basis of specific embodiments, numerous variations and alternative embodiments will be apparent to a person skilled in the art, for example through combination and/or exchange of features of individual embodiments. Accordingly, it will be apparent to a person skilled in the art that such variations and alternative embodiments are also encompassed by the present disclosure, and the scope of the disclosure is restricted only within the scope of the appended patent claims and the equivalents thereof.
The following terms are used synonymously:
EUV system is used synonymously with EUV projection exposure apparatus and with microlithographic projection exposure apparatus for the EUV range. DUV system is used synonymously with DUV projection exposure apparatus and microlithographic projection exposure apparatus for the DUV range. Where cooling is used, temperature control, that is to say cooling and/or heating, should also be comprised. Thus, fluid, temperature control fluid and cooling fluid are used synonymously. Additionally, cooling shield and cooler and temperature shield are used synonymously. Photomask and reticle are used (synonymously. Wafer and substrate coated with a light-sensitive layer (photoresist) are used synonymously. Sensor frame is abbreviated SFr. Force frame is abbreviated FFr. Mirror support frame is abbreviated MSF.
Number | Date | Country | Kind |
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102020206697.3 | May 2020 | DE | national |
The present application is a continuation of, and claims benefit under 35 USC 120 to, international application PCT/EP2021/058218, filed Mar. 30, 2021, which claims benefit under 35 USC 119 of German Application No. 10 2020 206 697.3, filed May 28, 2020. The entire disclosure of these applications are incorporated by reference herein.
Number | Date | Country | |
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Parent | PCT/EP2021/058218 | Mar 2021 | US |
Child | 17990334 | US |