Claims
- 1. A process for depositing one or more layers on at least one substrate which is disposed on a temperature controlled susceptor (14) in a reaction chamber, using at least one liquid or solid starting material (3′, 4′) for at least one of the reaction gases (3, 4) used, and if appropriate at least one further reaction gas (6) which is in gas form at room temperature, in which process the liquid or solid starting material(s) (3′, 4′) are converted from the liquid or solid phase directly into the vapor phase in one or more evaporators (7) before they enter the reaction chamber (1), the reaction gas(es) (1) being admitted to a gas inlet unit (8), which has a plurality of separate gas paths (9, 10), the number of which is less than or equal to the number of reaction gases (3, 4, 5) used, which gas paths have a multiplicity of outlet openings (11, 12), which are disposed in such a way that the various reaction gases (3, 4, 5) enter the reaction chamber (1) distributed uniformly over the substrate area (2), and that the temperature of the reaction gas(es) on their respective gas path (9, 10) is controlled by the gas inlet unit (8), heat being supplied to or dissipated from the gas inlet unit (8) by the susceptor on the side of the gas inlet unit directed towards the susceptor (14), and, on the other side, heat is dissipated to a heat sink or supplied from a heat source through a gas purged gap (20), the heat resistance of which is adjustable by changing the gas composition, characterized in that
the reaction gases (3, 4, 5) enter the reaction chamber (1) spatially separate in such a manner that they substantially do not react with one another before reaching the surface of the substrate(s). for a sealing or throttling separation (29) of the gap (20) with respect to the reaction chamber (1), the heat resistance of the gap (20) is also adjustable by changing the gas pressure, and by means of at least one buffer volume between the two sides of the gas inlet unit (8), the buffer volume being associated with the gas inlet unit, and in particular formed by the gas paths (9, 10), a variable heat resistance is set by changing the pressure and/or the composition of the gases (3, 4, 5) in the buffer volume (9, 10).
- 2. The process according to claim 1 or in particular according thereto, characterized in that the temperature of the individual gases is controlled or regulated by setting the horizontal and/or vertical temperature gradient in the gas inlet unit (8) to different temperatures.
- 3. The process according to one or more of the preceding claims or in particular according thereto, characterized in that the coating process is a CVD, MOCVD or OVPD process (condensation coating).
- 4. The process according to one or more of the preceding claims or in particular according thereto, characterized in that it is used for the production of one-component, two-component or multicomponent oxides, the perovskites belonging to the group of oxide materials, or coated perovskites, such as for example BaSrTiO3, PbZrTiO3, SrBi2Ta2O9, or for the production of organic layers, in particular small molecules or polymers for, for example, thin-film components, such as OLEDs, OTFTs or solar cells.
- 5. The process according to one or more of the preceding claims or in particular according thereto, characterized in that the gas inlet unit (8) is also used to admit at least one carrier gas (13) and/or a purge gas.
- 6. A device for coating a substrate (2), in particular using the process according to one or more of the preceding claims, having
a gas supply system (7), which provides at least two different gases (3, 4, 5) or gas mixtures separately, a reaction chamber (8), in which at least one substrate (2) which is to be coated is disposed on at least one heated or cooled susceptor (14), at least one temperature-controlled gas inlet unit (8), which admits at least two of the gases (3, 4, 5) or gas mixtures separately into the reaction chamber (1) via a plurality of gas paths (9, 10), and which has a multiplicity of gas outlet openings (11, 12), the gas inlet unit (8) having a plate (15), in or at which the gas outlet openings (11, 12) are provided, the plate (15) being located on the side of the gas inlet unit directed towards the susceptor (14), and heat being directly or indirectly supplied to or dissipated from the plate by the substrate or susceptor heating (16) or cooling and/or by the heated or cooled substrate(s) (2, 14), and having a gas purged gap (20) between the gas inlet unit and a heat sink or heat source for dissipating or supplying heat, the heat resistance of the gap (20) being adjustable by changing the gas composition, characterized by a separation or throttle (29) between the gap (20) and the reaction chamber (1), so that the heat resistance of the gas purged gap (20) is also adjustable via the gas pressure, and at least one buffer volume disposed between the plate (15) and the gap (20), the buffer volume being associated with the gas inlet unit and formed in particular by the gas paths (9, 10), the heat resistance of the buffer volume being adjustable in particular by changing the pressure and/or the gas composition of the gas (3, 4, 5) in the buffer volume (9, 10), the gas outlet openings (11/12) being combined in groups, the number of the groups corresponding to the number of the gases (3, 4, 5) or gas mixtures to be admitted separately, one of the gases (3, 4, 5) or gas mixtures exiting from each group of gas outlet openings (11, 12) into the reaction chamber.
- 7. The device according to one or more of the preceding claims or in particular according thereto, characterized in that the buffer volumes (9, 10), in the direction normal to the heated or cooled plate (15), are disposed above one another in a housing (15, 17, 18) of the gas inlet unit (8).
- 8. The device according to one or more of the preceding claims or in particular according thereto, characterized in that the heat source (19) or heat sink is a temperature-controlled part of the reactor, and the heat sink is in particular a cooled part of the reactor and in particular is the water-cooled or heated reactor cover (17).
- 9. The device according to one or more of the preceding claims or in particular according thereto, characterized in that the gas inlet unit is formed as a horizontal or vertical multilayer structure comprising one or more different materials.
- 10. The device according to one or more of the preceding claims or in particular according thereto, characterized in that the gas inlet unit (8) has at least one intermediate plate (18) which is thermally coupled (26, 28) to opposite boundary walls (15, 17) of the gas inlet unit (8) in order to set the vertical and/or horizontal temperature gradient.
- 11. The device according to one or more of the preceding claims or in particular according thereto, characterized in that at least one of the intermediate plates (17) has at least one opening.
- 12. The device according to one or more of the preceding claims or in particular according thereto, characterized in that at least two of the intermediate plates (18, 28) are connected via thermal bridges (26, 27) in order for the vertical, horizontal and/or radial heat flux to be set.
- 13. The device according to one or more of the preceding claims or in particular according thereto, characterized in that at least one of the intermediate plates (28) is used for gas diversion within the gas inlet unit (8).
- 14. The device according to one or more of the preceding claims or in particular according thereto, characterized in that at least one of the intermediate plates is disposed outside the gas inlet unit and serves as a baffle plate.
- 15. The device according to one or more of the preceding claims or in particular according thereto, characterized in that the intermediate plates (18) separate the buffer layer (9, 10).
- 16. The device according to one or more of the preceding claims or in particular according thereto, characterized in that in the gas inlet unit (8) there is at least one passage (25) which is used to set the temperature gradient in the gas inlet unit.
- 17. The device according to one or more of the preceding claims or in particular according thereto, characterized in that small tubes (26) connect the gas outlet openings to the individual buffer volumes (9).
Priority Claims (1)
Number |
Date |
Country |
Kind |
100 04 899.4 |
Feb 2000 |
DE |
|
Parent Case Info
[0001] This application is a continuation of pending International Application No. PCT/EP01/01103 filed Feb. 2, 2001, which designates the United States and claims priority from German Application No. 10004899.4 filed Feb. 4, 2000.
Continuations (1)
|
Number |
Date |
Country |
Parent |
PCT/EP01/01103 |
Feb 2001 |
US |
Child |
10210247 |
Aug 2002 |
US |