1. Field of Invention
The present invention relates to a device and a method for mounting a part to a base structure, and more particularly to a device and a method for mounting an automotive part to a given position of a vehicle body. More specifically, the present invention is concerned with a device and a method for mounting an automotive module onto a given portion of an automotive body.
2. Description of Related Art
In order to clarify the task of the present invention, related art of the invention will be briefly described with reference to
For mounting front end module 3 onto the front end of vehicle body 1, carry truck 15 is brought closely to the front end of vehicle body 1, and front end module 3 is fixed to a given portion of the front end of vehicle body 1 by bolts or the like.
A similar part mounting device is shown in Laid-Open Japanese Patent Application 7-69244.
Applicants have found however that the above-mentioned part mounting devices are not suitable for mounting a certain type of front end module to the front end of vehicle body 1, such as one having further right and left head lamps that are to be mounted to right and left front fenders 1a of vehicle body 1. That is, because of inevitable appearance of dimensional errors of front fenders 1a, it is considerably difficult to establish a precise or proper positioning between the head lamps on the front end module and front fenders 1a of vehicle body. If the positioning of them is made poor, precise mounting of the front end module to the vehicle body is not carried out with ease.
Accordingly, it is an object of the present invention to provide a device and a method for mounting a shaped part onto a given portion of a base structure, which bring about an easy and precise mounting of the shaped part onto the base structure.
More specifically, the object of the present invention is to provide a device and a method for mounting a front end module onto a front end of a vehicle body, which bring about an easy and precise mounting of the front end module onto the vehicle body.
According to a first aspect of the present invention, there is provided a device for mounting a shaped part onto a given portion of a base structure, which comprises a first structure which is movable relative to the base structure and has a holding device which is capable of holding the shaped part when operated; a second structure which is slidably disposed on the first structure and has a positioning device which is capable of establishing a positioning of the first structure relative to the base structure when operated; and a position adjusting mechanism incorporated with the positioning device and capable of establishing a positioning of the shaped part held by the holding device relative to the base structure when the holding device and the positioning device are both operated, wherein when, with the position adjusting mechanism establishing the positioning of the shaped part relative to the base structure, the second structure is slid on the first structure in a given direction, the first structure is moved toward the positioning device while carrying the shaped part by the holding device to a given position of the base structure.
According to a second aspect of the present invention, there is provided a method for mounting a shaped part onto a given portion of a base structure, which comprises holding the shaped part on a jig; positioning the jig relative to the given portion of the base structure; positioning the shaped part held by the jig relative to the given portion of the base structure; moving the jig relative to the given portion to bring the shaped part held by the jig to the given portion of the base structure; and fixing the shaped part to the given portion of the base structure.
According to a third aspect of the present invention, there is provided a method for mounting a front end module onto a front end of a vehicle body, which comprises holding the front end module on a jig; positioning the jig relative to the front end of the vehicle body; positioning the front end module held by the jig relative to the front end of the vehicle body; moving the jig relative to the front end of the vehicle body to bring the front end module held by the jig to the front end of the vehicle body; and fixing the front end module to the front end of the vehicle body.
According to a fourth aspect of the present invention, there is provided a device for mounting a front end module onto a front end of a vehicle body, which comprises a frame structure that is vertically movably mounted on a carry truck through a lifter; a holding device that holds the front end module on the frame structure; a positioning bar slidably disposed on the frame structure; an actuator that moves the positioning bar on the frame structure when operated; positioning pins movably held on both ends of the positioning bar, the positioning pins being engageable with positioning openings formed in the front end of the vehicle body; and a link mechanism that varies a distance between the positioning pins when operated.
In the following, the present invention will be described in detail with reference to the accompanying drawings.
For ease of understanding, the following description will be made with the aid of various directional expressions, such as, in the directions of X, Y and Z. It is however to be noted that the directions of X, Y and Z indicate the lateral, fore-and-aft and up-and-down directions with respect to a vehicle body 19 (see
Referring to
Part mounting jig 17 is constructed to temporarily support a front end module (FEM) 21 (see
As is seen from
Front end module 21 may further comprise an inter-cooler and an air duct connected to the inter-cooler, when an engine mounted on vehicle body 19 is of a turbo-charger type. The entire structure or shape of front end module 21 varies depending on types of the vehicle because the shape and size of radiator core support 23, head lamps 27 and the other parts vary depending on the types of the vehicle.
As is seen from
Radiator core upper member 29 has at its middle and two side portions positioning openings 29a, 29b and 29b for the purpose that will become apparent hereinafter. Furthermore, radiator core upper member 29 is formed at lateral ends thereof with positional reference recesses 29c.
Radiator core upper member 29 has further three downwardly extending pillar portions 35, 39 and 35 whose lower ends are integrally connected to a laterally extending radiator core lower member 41 (see FIG. 11). As shown in
As is seen from
Referring back to
As is seen from
Each of horizontal side frames 51 is provided with a laterally outwardly projected holding plate 67 at a position near center frame 55. Each holding plate 67 mounts thereon an air cylinder device housed in a cylinder cover 69.
As is seen from
Referring back to
As is seen from
Referring back to
The forward/rearward movement of positioning bar 83 is made by an air cylinder 92 which is held by center frame 55 through a holding bracket 90. That is, a piston rod 93 of air cylinder 92 has a leading end connected to positioning bar 83. Air cylinder 92 is controlled by a control button 94 arranged on front upper frame 53.
Center frame 55 has at a middle portion thereof a mounting plate 95 secured thereto. Although not shown in
As is understood from
Referring back to
As is seen from
Referring to
In the following, steps for mounting front end module 21 onto the front end of vehicle body 19 by using the above-mentioned part mounting jig 17 on carry truck (15) will be described in detail with the aid of the drawings, particularly
For ease of understanding, description will be commenced with respect to a start condition wherein part mounting jig 17 has no front end module 21 carried thereon and one front end module 21 is placed between part mounting jig 17 and vehicle body 12.
First, by pushing or pulling handling bar 96 (see FIG. 1), part mounting jig 17 is moved toward front end module 21 and stopped at a position where center frame 55 of jig 17 is positioned just above radiator core upper member 29 of module 21.
Then, by operating the lifter between the part mounting jig 17 and carry truck (15), part mounting jig 17 is moved down inducing engagement of positioning pin 63 with positioning or centering opening 29a (see
Then, by operating the corresponding air cylinders in cylinder covers 69, vertically movable pins 73 (see
Then, by operating the corresponding air cylinders housed in cylinder covers 77, horizontally movable locating pins 81 (see
That is, under this condition, front end module 21 is properly held by part mounting jig 17, as is seen from FIG. 8. As is seen from this drawing, inclined positioning pins 101 held by positioning bar 83 are placed near but above the lateral ends of radiator core upper member 29 where positional reference recesses 29c are provided. It is to be noted that
Then, by pushing or manipulating handling bar 96 (see FIG. 8), part mounting jig 17 is moved toward the front end of vehicle body 12 together with front end module 21 held thereon. During this movement, part mounting jig 17 and thus front end module 21 are lifted by a given distance due to work of the hydraulically actuated lifter arranged between jig 17 and carry truck 15, and at the same time, positioning bar 83 is slightly moved rightward in
Due to these steps, part mounting jig 17 is brought to a certain position where respective inclined positioning pins 101 of jig 17 are positioned just above positioning openings 107a of front fenders 107 of vehicle body 19, as will be seen from FIG. 12.
Then, part mounting jig 17 and thus front end module 21 are moved downward due to work of the hydraulically actuated lifter, so that inclined positioning pins 101 of jig 17 are inserted into positioning openings 107a of front fenders 107. If the positioning between positioning pins 101 and positioning openings 107a is not properly made due to unavoidable dimensional errors of the vehicle body 19, turning the rotatable link 103 by a suitable angle brings about the proper positioning. Because, under this condition, positioning bar 83 takes a distant position relative to jig 17, head lamps 27 (more specifically, head lamp receiving portions 31) of radiator core support 23 are kept away from front fenders 107 thereby avoiding undesired interference therebetween.
As has been mentioned hereinabove, the rotation axis 106 of rotatable link 103 located in a center position between two positioning pins 101 and the axis of positioning pin 63 inserted into positioning opening 29a of radiator core upper member 29 are placed on the common imaginary plane “L”, as is seen from FIG. 6. Thus, when the part mounting jig 17 takes the position of
As is seen from
Then, control button 94 on part mounting jig 17 is manipulated. With this, piston rod 93 is drawn into air cylinder 92 moving the entire construction of jig 17 toward vehicle body 19 while making positioning pins 101 engaged with opening openings 107a serve as a base point. Of course, during this movement, grooved plates 87 secured to positioning bar 83 slide on and along guide rails 91 secured to horizontal side frames 51 of part mounting jig 17. When part mounting jig 17 is thus brought to a certain position where positional reference recesses 29c of radiator core upper member 29 abut against respective positioning pins 101 which are kept engaged with positioning openings 107a, movement of jig 17 toward vehicle body 19 is stopped, as is seen from
Under this condition, part mounting jig 17 shows a fixed state relative to vehicle body 19 because of the engagement of positioning pins 101 with positioning openings 107a. Accordingly, the above-mentioned exact positioning of front end module 21 in the directions of “X” and “Z” relative to vehicle body 19 is kept unchanged, and thus, a desired positioning of head lamps 27 relative to front fenders 107 is obtained avoiding undesired interference therebetween.
Then, as is seen from
Then, horizontally movable locating pins 81 are drawn into corresponding air cylinders disengaging from corresponding positioning openings 35a of the two side pillar portions 35 of front end module 21, and then, part mounting jig 17 is entirely lifted from vehicle body 19 leaving front end module 21 on the front end of vehicle body 19.
Although the foregoing description is directed to part mounting jig 17 used for mounting front end module 21 onto vehicle body 19, the present invention is not limited to such jig. That is, the present invention is applicable to a jig that is used for mounting other module onto the vehicle body.
The entire contents of Japanese Patent Application 2001-224921 filed Jul. 25, 2001 are incorporated herein by reference.
Although the invention has been described above with reference to the embodiment of the invention, the invention is not limited to such embodiment as described above. Various modifications and variations of such embodiment may be carried out by those skilled in the art, in light of the above description.
Number | Date | Country | Kind |
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2001-224921 | Jul 2001 | JP | national |
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Number | Date | Country |
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0 437 781 | Jul 1991 | EP |
2 786 152 | May 2000 | FR |
3-227781 | Oct 1991 | JP |
7-069244 | Mar 1995 | JP |
Number | Date | Country | |
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20030019090 A1 | Jan 2003 | US |