The present invention relates to a device and method for storing and dispensing components, particularly fastening elements such as screws or rivets comprising a head and a stem, in which the total length of the component is greater than the maximum width of its head.
The present invention also relates to a storage and transport case used in the device and method for storing and dispensing components.
The present invention is generally applicable in the construction, structure manufacturing and automotive field and more particularly, in the aeronautical construction field.
U.S. Pat. No. 5,465,868 describes a system for dispensing components, such as rivets of the type comprising a head and a stem, the total length of the component being greater than the maximum width of said head. The system comprises a buffer magazine connected to each riveting machine. The buffer magazine includes a plurality of storage tubes, each of which contains a certain amount of components of one and the same type arranged in a row with their stems oriented in the longitudinal direction of the tube. The different storage tubes have different types and/or sizes of components. Each storage tube has an inlet at one end and an outlet at an opposite end, and it is equipped with a step-by-step selecting device to allow the components to pass one by one through said outlet. A mobile dispensing head is mounted on a guide system and actuated to be located in front of the outlet of a selected storage tube and to receive a component therefrom and send it by blowing to the riveting machine through the inside of a transport tube. The system includes a filling station intended to fill the different storage tubes of the buffer magazine with the corresponding components as they are dispensed. A mobile filling head is mounted on a guide system and actuated to be located in front of the inlet of a selected storage tube and to introduce a number of components of the corresponding type inside said tube. The filling station is activated when the level of components inside each tube reaches a predetermined threshold.
The system of the mentioned U.S. Pat. No. 5,465,868 provides little flexibility given that, although the buffer magazine can be mounted on wheels and allows certain mobility, the filling station is static and all the equipment must be installed in the same warehouse or location in which the components are being installed.
Patent EP-A-0373685 discloses a device and process for dispensing components, such as rivets, for example, of the type comprising a head and a stem, the total length of the component being greater than the maximum width of said head. The process comprises using a tube with a hollow core adapted to the maximum cross-section of the head of the component as a storage unit, inside which tube the components are arranged in a row, with their stems oriented in the longitudinal direction of the tube, and one after the other, stem-to-head. All the components contained in the tube are identical. Once full, the ends of the tube are sealed with stops, at least one of which stops must be removed at the time of its use in a component feed head. To that end, a compressed fluid is injected through an end of the tube for the purpose of moving the components towards an outlet end of the tube. More specifically, the compressed fluid is admitted through the end of the tube opposite to the outlet end, behind the last component of the row, and is distributed throughout the tube through the inside of one or more longitudinal grooves formed in the inner surface of said hollow core of the tube and open thereto, such that the pressure of the fluid is exerted throughout the entire hollow core in the separation gaps between the components until acting on the first component of the row to drive it towards the outlet end. The device comprises a storage unit formed from one of said tubes rolled in helical form to occupy a space as compact as possible.
A drawback of the device of the mentioned patent EP-A-0373685 is that the components arranged inside the tube oriented with their stems in the longitudinal direction of the tube can overlap or be jammed unless the tube is precisely sized for each component type or size. This in practice forces constructing a specific storage unit for each component type or size. Another drawback is that the entire storage unit must be subjected to the pressure of the compressed fluid for the sole purpose of pushing the components towards the outlet, which forces constructing the storage unit with requirements regarding strength and tightness. The thrust of the compressed fluid is furthermore not enough to send the components removed from the storage unit through the inside of a transport tube, for which it is necessary to have another additional blowing nozzle.
International patent application WO 2004/007142 describes a device for storing and distributing components such as rivets. The device comprises a structure adapted to receive a plurality of portable storage units, each of which essentially corresponds to the storage unit described in the aforementioned patent EP-A-0373685, provided with a component outlet and a fluid inlet to make the components move. The device comprises a mobile distributing head associated to guide and movement means actuated to locate the head in front of the outlet of a selected one of the portable storage units, the head being able to unitarily take and evacuate the components stored inside the portable storage unit in front of which it has been located. The several portable storage units can contain different types of components and the mobile distributing head is associated to a plurality of dispensing tubes the diameters of which correspond to the different types of components to be distributed. Each of the portable storage units is equipped with a specific label providing identification means cooperating with one or more reading heads so that the distributing head can arrange the inlet end of one of the distributing tubes coaxially to the outlet of the selected portable storage unit.
The device of the mentioned international patent application WO 2004/007142 does not solve how the components are selected one by one at the outlet of each of the different portable storage units, or how the components are retained inside the portable storage units when the mobile distributing head is not coupled to the outlet of one of such units. Furthermore, the fact that the mobile distributing head must be moved connected to a plurality of tubes is a drawback due to the bending resistance that the tubes can offer in accordance with their relative rigidity and to the accumulated weight thereof.
Patent EP-A-0855236 describes a device for storing and unitarily distributing components, including a step-by-step selecting device associated to the outlet of a rivet storage unit in the form of a tube in which the rivets are arranged in a row with their stems in the longitudinal direction of the tube. The rivets are sent by blowing along an elastic sleeve installed inside a flexible tube.
According to a first aspect, the present invention provides a device for storing and dispensing components, which are generally fastening elements, such as rivets, nails, screws and the like, comprising a head and a stem, the total length of the component being greater than the maximum width of said head. The device of the present invention includes a plurality of storage and transport cases, each of which comprises a cavity which can completely house one of said components. At one end of the cavity, there is an inlet/outlet opening sized to allow the component to enter and come out of said cavity, and at an opposite end there is a fluid passage hole, sized to allow a transport fluid to pass into the cavity and to prevent the passage of the component. The storing and dispensing device also comprises one or more storage elements, each of which houses a number of said storage and transport cases arranged in a row, in mutual contact and with one component inside each case. Each storage element has an outlet and the storage and transport cases are pushed towards said outlet.
The storage elements are configured and sized to substantially restrict the movements of the storage and transport cases therein except in a forward movement direction towards the outlet and in the opposite direction. The storage and transport cases are preferably arranged in the storage element transversely to said forward movement direction towards the outlet and all of them with said inlet/outlet opening facing one and the same side. The components are also arranged inside the storage and transport cases with one and the same orientation, preferably with the head adjacent to the end of the storage and transport case including the fluid passage hole. The storage element is preferably rectilinear and is arranged in a substantially vertical position and with the outlet at its lower end, such that the storage and transport cases are permanently pushed towards the outlet by gravity. However, the storage and transport cases could be pushed towards the outlet by elastic means or by a compressed fluid and the storage elements could adopt other shapes and/or be arranged in any other position.
The storage element is associated to a step-by-step selecting device adapted to allow the storage and transport cases to pass one by one through the outlet. The storing and dispensing device includes a housing adapted to hold a storage and transport case loaded with a component coming from the outlet of the storage element, and said housing is associated to blowing means adapted to provide the mentioned transport fluid to the mentioned fluid passage hole of the storage and transport case for the purpose of driving the component out of the storage and transport case through said inlet/outlet opening and into a transport tube. An unloading device adapted to unload the empty storage and transport case from the housing is provided for the purpose of leaving such housing free to receive and send a following component.
This construction has several advantages with respect to other known systems. Firstly, one and the same storage and transport case can house components of a great variety of types and within a size range, which can be sent by blowing, by means of one and the same sending unit including the housing, the blowing means, the transport tube and the unloading device. This allows constructing the storage elements with a single size adapted to the dimensions of a single type of storage and transport case to handle different components within a size range. It also allows implementing the storing and dispensing device in a structure adapted to receive a plurality of portable storage units, wherein each of said portable storage units includes a number of identical storage elements, with their outlets aligned in a row. Each portable storage unit is adapted to be filled with storage and transport cases loaded with components, operatively placed in said structure, and removed from the structure to refill it in a filling station which can be located in any other location. All the components loaded in a portable storage unit are preferably of one and the same type, although multiple portable storage units containing different types of components can be arranged in the structure.
Each of said portable storage units comprises mobile selecting members forming part of said step-by-step selecting device, and a locking element adapted to lock said selecting members in a shutting position in which all the outlets of the row of outlets are shut. When the portable storage unit is operatively placed in the structure, a pushing member linked to actuation means and actuation means of the step-by-step selecting device mounted on the structure are coupled to a release mechanism of the locking element and with the selecting members of the step-by-step selecting device, respectively, so as to release the selecting members and actuate them. In the structure, there are arranged movement means that are actuated in a controlled manner to move said pushing element, the actuation means of the step-by-step selecting device, the housing, a blowing nozzle of the blowing means, an inlet end of said transport tube and said unloading device to a suitable site to act in relation to the outlet of a storage element of a portable storage unit containing a selected type of components.
When the range of components to be handled exceeds the size range allowed by a type of storage and transport case, the storing and dispensing device comprises providing two or more different types of storage and transport cases for components of two or more different size ranges. This involves including two or more types of portable storage units adapted to said two or more types of storage and transport cases. All the portable storage units of one and the same type are associated to a corresponding storage and dispensing module adapted to this type of portable storage unit and to the type of storage and transport case it contains. Several of said storage and dispensing modules of one and the same type or of different types can be grouped in a storage and dispensing unit that is optionally equipped with a selecting device adapted to selectively communicate the outlet of the transport tube from each module with the inlet of a single general transport tube through which the components from any of the modules will be sent.
The storing and dispensing device of the present invention can obviously be implemented in a simpler manner by providing a structure in which there is arranged a number of said storage elements containing storage and transport cases loaded with different types of components, in which each storage element contains components of one and the same type. The storage elements can be arranged in the structure such that their outlets form a row or a matrix, and in the structure there are arranged movement means that are actuated in a controlled manner to move the mentioned housing, a blowing nozzle of the blowing means, an inlet end of said transport tube and said unloading device to a suitable site to act in relation to the outlet of a storage element of a portable storage unit containing a selected type of components.
According to a second aspect, the present invention provides a method for storing and dispensing components, in which said components are of the type comprising a head and a stem, the total length of the component being greater than the maximum width of said head. The method of the present invention comprises housing said components in a plurality of storage and transport cases, each of which comprises a cavity which can completely house one of said components, an inlet/outlet opening at one end, sized to allow the component to enter and come out of said cavity, and a fluid passage hole at an opposite end, sized to allow a transport fluid to pass into the cavity and to prevent the passage of the component. Then, a number of said storage and transport cases are arranged with a component housed in each case in one or more storage elements, in which the storage and transport cases are in a row, in mutual contact and pushed towards an outlet. Then, said storage and transport cases are left to pass one by one through said outlet by means of a step-by-step selecting device, and at least one storage and transport case loaded with a component from the outlet is received and supported in a housing. The mentioned transport fluid is then provided, by means of blowing means associated to said housing, to the fluid passage hole of the storage and transport case for the purpose of driving the component out of the storage and transport case through said inlet/outlet opening and into a transport tube. The method reliably comprises unloading the empty storage and transport case from the housing by means of an unloading device.
According to a third aspect, the present invention provides a storage and transport case used in a device and/or method for storing and dispensing components, in which said components are fastening elements of the type comprising a head and a stem, the total length of the component being greater than the maximum width of said head. The mentioned storage and transport case comprises a cavity which can completely house one of said components. At one end of the cavity there is arranged an inlet/outlet opening, sized to allow the component to enter and come out of said cavity, and at the other end there is arranged a fluid passage hole, sized to allow a transport fluid to pass into the cavity and to prevent the passage of the component. The storage and transport case is externally sized to be received in a housing associated to blowing means adapted to provide said transport fluid to the mentioned fluid passage hole for the purpose of driving the component out the storage and transport case through said inlet/outlet opening.
The previous and other features and advantages will be more fully understood from the following detailed description of an exemplary embodiment with reference to the attached drawings, in which:
The device and method for storing and dispensing components of the present invention is based on the use of a plurality of storage and transport cases to individually store and transport the components during several steps of the process.
In relation to
The components A are for example, fastening elements such as rivets, nails, screws or the like, comprising a head A1 and a stem A2, and in which the total length of component A is greater than the maximum width of the head A1. As a guideline, the components have a ratio between total length and maximum head width of 1.2 or above. The body of the storage and transport case 1 preferably has a tubular-shaped revolution body about a longitudinal axis, and the cavity 2 is sized to comfortably house component A, substantially restricting a rotation of component A about a transverse axis. The inlet/outlet opening 3 and the fluid passage hole 4 are arranged at opposite longitudinal ends of the cavity 2. In the exemplary embodiments shown, the tubular body of the storage and transport case 1 is internally and externally cylindrical, and the diameter of the cavity 2 is equal to the diameter of the inlet/outlet opening 3, whereas the fluid passage hole 4 is formed in an end wall partially closing the end of the cylindrical body opposite to the inlet/outlet opening 3. Component A is always arranged with its head A1 adjacent to the end in which the fluid passage hole 4 is located.
In the exemplary embodiment shown in
One and the same storage and transport case can house components of a variety of types and with a size range for each type. By way of example, component A has been shown in
A portable storage unit 17 forming part of the device for storing and dispensing components of the present invention is described below in relation to
The device for storing and dispensing components includes a step-by-step selecting device 7 which allows the storage and transport cases 1 contained in each of the storage elements 5 to pass one by one through the outlet 6. In the exemplary embodiment shown, each of said portable storage units 17 includes mobile selecting members forming part of said step-by-step selecting device 7. These selecting members are in the form of a pair of upper rods 19a and a pair of lower rods 19b mounted in a sliding manner in a direction transverse to the forward movement direction DA and parallel to said row of outlets. The pairs of upper and lower rods 19b, 19b are separated from one another in the forward movement direction DA a sufficient distance for housing a storage and transport case 1 therebetween, as best shown in
Each portable storage unit 17 further includes a locking element 23 adapted to lock said selecting members in a shutting position in which all the outlets 6 of the row of outlets are shut, as shown in
Each portable storage unit 17 advantageously adopts the form of a suitcase provided with one or more handles 67 to facilitate its transport, and two or more different types of portable storage units 17 adapted for components A within two or more size ranges have been provided.
In the structure 18, there are arranged movement means adapted to move the actuation means 22a, 22b of the step-by-step selecting device 7, the mentioned pushing member 32 adapted to push the lever 24 of the release mechanism of the locking element 23, and a sending unit 33, to a suitable place to act in relation to a selected portable storage unit 17 containing a selected type of components A, and in relation to the outlet 6 of a selected storage element 5 of the selected portable storage unit 17.
In relation to
The movement means basically comprise a first carriage 25 mounted such that it can be moved by driving means, such as a first linear motor 51, along a first guide device 26 joined to the structure 18. The first linear motor 51, due to its construction, also includes part of the first guide device 26. This first guide device 26 is arranged in a transverse direction DT perpendicular to the rows of outlets of the portable storage units 17 and parallel to the plane in which such units are arranged. On the mentioned first carriage 25, there is mounted a second carriage 27 adapted to be moved by driving means along a second guide device 28 arranged in a longitudinal direction DL parallel to the rows of outlets. The second guide device 28 is integrated in the driving means formed by a second linear motor. The mentioned second guide device 28 is connected to the first carriage 25 by means of a vertical guide device 29 mounted on a column 52 fixed to the first carriage 25, driving means, such as a linear actuator integrating said vertical guide device 29, are arranged to move the second guide device 28 along the vertical guide device 29 in a vertical direction DV parallel to the forward movement direction DV of the storage elements 5 of the portable storage units 17. On the first carriage 25, there is fixed a third guide device 31 arranged in said longitudinal direction DL, and a third carriage 30 is adapted to be moved by driving means along the third guide device 31. The mentioned third guide device 31 and the driving means are advantageously integrated in a linear motor.
The mentioned actuation means 22a, 22b of the step-by-step selecting device 7 are mounted on the second carriage 27, thereby they are provided with the capacity to move in the mentioned transverse DT, longitudinal DL and vertical DV directions. The pushing member 32 is mounted on a fixed position in relation to the second guide device 28, projecting from a front lower end thereof, thereby it is provided with the capacity to move in the transverse DT and vertical DV directions. The mentioned sending unit 33, which is described in detail below in relation to
The operation of the step-by-step selecting device 7 is described below in relation to
Each portable storage unit 17 has an electronically readable label containing information about the number of storage elements 5 included in the portable storage unit 17, the number of storage and transport cases 1 stacked in each storage element 5 and the type of components A housed in the storage and transport cases 1. In a suitable place of the movement means 25, 27, 29, 30 installed in the structure 18, there are arranged reading means (not shown) adapted to read said label in connection with an electronic control system adapted to control the driving means of the movement means according to the information read from the label. When said electronic control system receives a requirement for dispensing a specific type of a component A, the electronic control system generates an order to activate the first linear motor 51 for the purpose of moving the first carriage 25 along the first guide device 26 until being located in an operative position in relation to a selected portable storage unit 17 containing the required type of components A. The selected portable storage unit 17 is identified previously or during the movement of the first carriage 25 by means of reading its label.
From the position shown in
In the position shown in
The operation of the step-by-step selecting device 7 comprises activating the actuation means 22a, 22b to alternately move the pairs of upper and lower rods 19a, 19b between their shutting and clearing positions such that when the pair of upper rods 19a is in the shutting position, the pair of lower rods 19b is the clearing position, and vice versa, preferably intercalating a situation in which both pairs of upper and lower rods 19a, 19b are in the shutting position between the alternate shutting/clearing situations.
Thus, if required, successive activations of the actuation means 22a, 22b to move the upper and lower rods 19a, 19b between their shutting and clearing positions without altering the position of the second carriage 27 in relation to the second guide device 28 will allow the storage and transport cases 1 loaded with components A to selectively fall one by one through the outlet 6 until finishing the entire stack of the first storage element 5 of the portable storage unit 17. In the event that components A of the type loaded in the same portable storage unit 17 are still required, an activation of the driving means associated to the second guide device 28 will move the second carriage 27, dragging the upper and lower rods 19a, 19b to a suitable position to act in relation to the outlet 6 of the following storage element 5 of the selected portable storage unit 17, and a corresponding activation of the driving means associated to the third guide device 31 will move the third carriage 30 to locate the sending unit 33 under this same outlet 6 of the following storage element 5, and so on.
In the situation shown in
If a different component A, loaded in another of the portable storage units 17 installed in the structure 18, is required after removing a storage and transport case 1 from any one of the storage elements 5 of the selected portable storage unit 17, an activation of the driving means associated to the second guide device 28 will move the second carriage 27 to drag the pairs of upper and lower rods 19a, 19b back to the completely inserted position, a subsequent activation of the driving means associated to the vertical guide device 29 will lift the pushing member 32 to its uncoupled position from the actuation member 24 of the release mechanism of the portable storage unit 17, whereby the pairs of upper and lower rods 19a, 19b will be locked in the shutting position, and at the same time it will lift the second guide device 28 to its uncoupled position, and thus the upper and lower coupling configurations 21a, 21b of the actuation means 22a, 22b of the step-by-step selecting device 7 will be uncoupled from the coupling configurations 20a, 20b connected to the pairs of upper and lower rods 19a, 19b. The first linear motor 51 will then be activated to move the first carriage 25 along the first guide device 26 until being located in an operative position in relation to the portable storage unit 17 containing the new required type of components A, according to the reading of the labels. To remove the storage and transport cases 1 loaded with components A, the storing and dispensing device will act in relation to the newly selected portable storage unit 17 in a manner similar to that described above.
It will be understood that the removal of storage and transport cases 1 loaded with components A is sequential from the lower storage and transport case 1 to the upper one of the stack in each storage element 5 and sequential from the first storage element 5 to the last one in each portable storage unit 17. The electronic control system is able to memorize the information read in the label of each portable storage unit 17 and to count the number of storage and transport cases 1 removed from each portable storage unit 17. Consequently, the electronic control system “knows” at all times the exact situation of the following storage and transport case 1 to be removed from each portable storage unit 17. When a newly required type of component A is in a partially empty portable storage unit 17, the electronic control system acts, once the first carriage 25 is located in relation to the selected portable storage unit 17 and once the actuation member 24 and the upper and lower coupling configurations 21a, 21b are coupled, to move the second carriage 27 along the second guide device 28 until locating the pairs of upper and lower rods 19a, 19b in an operative position to act in relation to the outlet 6 of the storage element 5 in which the following storage and transport case 1 to be removed is located.
The composition and the operation of the sending unit 33 are described below in relation to
As shown in
To ensure the tightness between the rear wall 35 and the storage and transport case 1 and between the storage and transport case 1 and the front wall 34 of the housing 10 when the blowing nozzle 11 is in said locking position, a first sealing gasket 36 is installed around said outlet hole of the blowing nozzle 11 in the rear wall 35 and a second sealing gasket 37 is installed around the passageway 54 communicating with the inlet end 12 of the transport tube 13 in the front wall 34. Thus, when the blowing nozzle 11 is in the locking position, a supply of transport fluid through the blowing nozzle 11 to the inside of the storage and transport case 1 entrains the component A out of the storage and transport case 1 and into the transport tube 13, while the empty storage and transport case 1 is retained in the housing 10. The sending unit 33 preferably incorporates a sensor 59, such as an inductive sensor (
With reference now to
Each storage and dispensing module 38a, 38b is formed from the mentioned structure 18, which incorporates a plurality of anchoring devices 60 adapted to operatively receive a number of portable storage units 17. Although they have not been shown in
As explained above, each portable storage unit 17 includes a number of storage elements 5 containing storage and transport cases 1 loaded with a specific type of components A, and the portable storage units 17 installed in one and the same storage and dispensing module 38a, 38b can contain different types of components A within one and the same size range. Given that there may be two or more different types of portable storage units 17 adapted for components A of different size ranges, two or more different types of storage and dispensing modules 38a, 38b adapted to house portable storage units 17 with different configurations and dispense components A of different size ranges can be constructed. Consequently, one and the same storage and dispensing unit 46 formed by two or more different types of storage and dispensing modules 38a, 38b to house two or more different types of portable storage units 17 will have the capacity to supply a great variety of components A having a great variety of sizes.
The storage and dispensing modules 38a, 38b include doors 65 providing access to the anchoring devices 60 to allow placing and removing the portable storage units 17. The unloading device of each storage and dispensing module 38a, 38b is adapted to eject the empty storage and transport cases 1 through an open bottom of the storage and dispensing module 38a, 38b, which cases are collected in receptacles 66, such as in the form of drawers for example, provided in the storage and dispensing module 38b immediately below a column of modules. The uppermost storage and dispensing module 38a in a stack of the storage and dispensing unit 46 is not provided with receptacles, and the lowermost storage and dispensing module 38b is arranged on the mentioned base module 44, which is provided with one or more receptacles 45, in the form of drawers for example, to collect the storage and transport cases 1 unloaded by the unloading device of this lowermost storage and dispensing module 38b. If necessary, one or more storage and dispensing modules provided with receptacles 66 could be arranged between the two upper and lower storage and dispensing modules 38a, 38b shown in the stack of the storage and dispensing unit 46. The drawers forming the mentioned receptacles 45, 66 are provided with handles and can be removed to receive the empty storage and transport cases 1.
The storage and dispensing modules 38a, 38b and the base module 44 have preferably transparent closing panels, arranged so that, once the storage and dispensing modules 38a, 38b are assembled, all the sides of the storage and dispensing unit 46 are protected by such closing panels. Thus, for example, in
In relation now to
A person skilled in the art will be able to carry out modifications and variations from the exemplary embodiments shown and described without departing from the scope of the present invention as it is defined in the attached claims.
Number | Date | Country | Kind |
---|---|---|---|
ES200602730 | Oct 2006 | ES | national |