The present invention relates to a device for the inspection of defects on the edge region of a wafer.
In addition, the invention relates to a method for the inspection of defects on the edge region of a wafer.
Japanese patent application JP 2006/294969 A discloses an inspection equipment for wafers which captures images of the circumferential edge of the wafer. Preferably the edge region of the wafer is being inspected to that effect whether any abnormality exists or not. The inspection equipment for the wafer comprises a supporter for supporting the wafer in a horizontal plane. Furthermore, one camera is provided, which captures a circumferential edge of the wafer. Thereby, the camera can be moved on an arcuately shaped channel about the angle of the wafer. During the movement of the camera, images of the circumferential angle of the wafer are captured.
Korean patent application KR 102004094967 A discloses an apparatus for inspecting the angle of the wafer which is additionally suitable for reducing a time for the inspection process. A plurality of optical sensors is arranged nearly to an edge part of the wafer. Each optical sensor comprises a light emitting unit for illuminating the angle of the wafer. Furthermore, each sensor comprises a receiving part for receiving the light reflected from the angle of the wafer. The apparatus suggested in this Korean patent application, however, is not suitable for capturing single images of selected defects. The apparatus serves merely for finding defects on the edge of the wafer.
U.S. Pat. No. 7,161,669 comprises a first drive equipment and a second drive equipment which are moving a recording head horizontally above the surface of a wafer. With it, data regarding various characteristic elements are provided on the surface of the wafer. The second drive equipment comprises a motor, which moves the drive equipment about the edge of the wafer so that the bottom surface of the wafer can be recorded. Likewise, this device also cannot approach single positions of defects on the edge of the wafer and cannot capture images of these defects.
US-Patent 2005/0060104 comprises an apparatus for the inspection of the angle of a wafer including a review tool which captures images of the semiconductor wafer. Thereby, points of interest proximate to the angle of the wafer are being approached and images captured there automatically. The captured images are stored in a database and are computer-searchable for detailed defect analysis. The document discloses not, however, if the camera is arranged in a flexible way in order to capture images according to ones desires and needs from the top surface of the edge of the wafer, from the edge of the wafer itself and/or from the bottom surface of the edge of the wafer.
The object of the present invention is to create a device with which a reliable inspection of defects on the edge of the wafer is possible. Thereby, the device should have the ability to examine the defects on the top surface of the edge of the wafer, on the angle of the wafer and on the bottom surface of the edge of the wafer.
The object of the invention is achieved by a device for the inspection of defects on an edge region of a wafer comprising:
Furthermore, the object of the present invention is to create a method for the reliable inspection of defects on the edge region of a wafer, with which both the defects on the top surface of the edge of the wafer and on the angle of the edge of the wafer and on the bottom surface of the edge of the wafer can be examined.
The object is achieved by a method for the inspection of defects on the edge region of a wafer, comprising the following steps:
It is advantageous that the device for the inspection of defects is applicable on the edge region of a wafer. At least one illumination device is provided which illuminates the edge region of the wafer. A detector captures an image of the edge region of the wafer with a defined image field size. At least one optical unit is provided wherein said optical unit being positionable subject to the position of the defect relative to a top surface of the edge of the wafer or a bottom surface of the wafer edge or a face of the wafer edge for capturing an image of said defect.
With the at least one illumination device a plurality of illuminating techniques and/or contrast methods is realizable. The illuminating techniques and/or contrast methods are the bright field illumination, the dark field illumination, the interference contrast and the differential interference contrast.
Each of the optical units is designed as a module being arranged pivotable about an axis having at least one objective for illumination and image acquisition of the defect, the at least one illumination device and the detector and a focusing device.
The at least one optical unit having a first pivotable module having at least an objective and a mirror arrangement. The first pivotable module is connected via a joint with a stationary second module having at least one optic for illumination and image acquisition of the defect, the illumination device, the detector and a focusing device.
The optical unit having a first pivotable module comprising a mirror arrangement wherein said mirror arrangement is connected via a joint with a stationary second module comprising the illumination device, the detector and a focusing device.
A magnification changer is provided in front of the detector in the detection beam path of the optical unit. Likewise, a pupil is arranged past the magnification changer and in front of the detector in the detection beam path.
In the stationary second module a variable aperture diaphragm is positioned past the joint.
Furthermore, at least one lense in addition to the objective is provided in the pivotable second module.
The optical unit can also comprise at least two objectives and a mirror arrangement, wherein the objectives and the mirror arrangement are positioned in a first pivotable module. As already mentioned above, the first pivotable module is connected via a joint with a stationary second module. The second stationary module comprises at least the illumination device, the detector and a focusing device.
Thereby, the at least two objectives can be positioned on a rotatable turret. Likewise, it is possible that the at least two objectives are positioned on a slider.
The detector is an image acquisition detector such as a CCD-chip or a CMOS for example.
As for the method for the inspection of defects on the edge region, the wafer is positioned on the basis of stored positioning data in such a way that the defects for the inspection are located in the image area of at least one optical unit. The at least one optical unit is positionable for image acquisition with a detector subject to the position of the defect relative to the top surface of the edge region of the wafer or to the bottom surface of the edge region of the wafer or to the face of the edge region of the wafer. The captured images can be displayed on a display to the user. Likewise, it is possible to store said captured images for later processing.
Furthermore, the device according to the invention is used during the inspection of defects on the edge region of a wafer in an inspection device for wafers. The inspection device comprises a plurality of units for the inspection of a wafer. Likewise, at least one display is provided onto which the captured images of the defects are displayed to a user. At least one unit for the inspection of defects on the edge region of the wafer is provided which is designed in such a way that the unit comprises at least one optical unit which is positionable subject to the position of the defect relative to the top surface of the edge of the wafer or to the bottom surface of the edge of the wafer or to the face of the edge of the wafer for capturing an image of the defect.
The inspection device consists of a plurality of working stations and at least one substrate feeding module. The plurality of working stations are constructed in such a way that in each case different inspections are to be carried out on the wafer and said working stations are arranged about a central unit, wherein said modules are designed in such a way that they are optionally interchangeable against each other.
The above and other features of the invention including various novel details of construction and combinations of parts, and other advantages, will now be more particularly described with reference to the accompanying drawings and pointed out in the claims. It will be understood that the particular method and device embodying the invention are shown by way of illustration and not as a limitation of the invention. The principles and features of this invention may be employed in various and numerous embodiments without departing from the scope of the invention.
In the accompanying drawings, reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale; emphasis has instead been placed upon illustrating the principles of the invention. Of the drawings:
Same reference numbers refer to same elements throughout the various figures. This should not be regarded as a limitation of the invention.
As already mentioned, the inspection device 3 comprises a plurality of working stations 9, 10, 12. At the working stations 9, 10 and 12, appropriate tests, controls and inspections are carried out on the wafer 6. In the present embodiment three working stations are provided in the inspection device, namely a first, a second and a third working station 9, 10, 12. Centrally between the working stations 9, 10 and 12 a changer 14 for the wafer 6 is positioned. The changer 14 has three arms 14a, 14b and 14c, with which the individual working stations 9, 10 and 12 can be simultaneously supplied with wafers 6. The first working station 9 serves for takeover from the substrate feeding module and for handover to the substrate feeding module respectively. The second working station 10 servers for alignment, for determining the positioning and for visual inspection of the wafer 6 respectively. For aligning the wafers 6, a measuring device 15 is provided for the second working station 10, wherein said measuring device 15 detects marks applied on the wafer and defines encodings of the wafer 6. Further, the measuring device 15 determines the deviation of the exactly positioned storage of the wafer 6 in the second working station 10. The data determined in such a way are being forwarded to a central processing unit (not shown). The third working station 12 is constructed for micro-inspection of the wafer 6. The third working station 12 is provided with an X/Y-stage 17, which transports the wafers 6 to a microscope 16 for micro-inspection. The microscope 16 in the embodiment disclosed herein is provided with an ocular 20, wherein said ocular 20 enables an user to carry out a visual micro-inspection of the wafer to be examined. The device 40 for visual inspection of defects on the top surface, the bottom surface and/or the face of the wafer 6 is provided in the second working station 10. Possible embodiments of the device for the inspection of the wafer 6 are described in detail in the following
The microscope-objective 33 has an optical axis 33c (see
In
The embodiment shown in
A resolution of 0.5 μm shall be achieved with the device for the inspection of defects on the edge of a wafer. Thereby, a numeric aperture of >=0.53 shall be reached. A depth of focus of <=4.5 μm is necessary so that the device also contains a focusing system 42 and an auto focusing system respectively. The detection is carried out with a camera comprising a CCD-chip having a pixel size of approximately 5 μm so that approximately 5 pixel are necessary for the image of a structure having the size of 0.5 μm which approximately corresponds to a 50× magnification. It is possible to provide a switchable magnification in the range of 10× to 50× as shown in some embodiments. The realization of this resolution is possible by means of a definite objective with a 20× magnification and switchable tube lenses with a 0.5× to 2.5× magnification. Another realization is possible with changeable objectives having a 10× to 50× magnification and a fixed tube lense. As for an objective with a 50× magnification, the visual field diameter reduces to approximately 110 μm.
As already set forth in the description of the individual figures, the device for the inspection of defects on the edge of the wafer 6a consists in an embodiment of a pivotable module 100 and a stationary module 110. The wafer 6 is being rotated in such a way that an image of the defect can be captured by the device. The coordinates of the defect to be examined on the top surface 30, the bottom surface 1 and the face 32 of the edge of the wafer 6a can derive from a working station for the inspection of the edge of the wafer 6a, for example, which is arranged in the inspection device. Furthermore, it is possible that the coordinates for a defect to be examined are being transferred from a database to the rotating device for the wafer and that said wafer being accordingly rotated so that the defect can be captured by the device and assessed. According to the coordinates of the defect, the wafer is being rotated as long as said defect is positioned in the pivoting plane of the optical axis of the objective. Simultaneously, the objective is being pivoted about the wafer tangent on the position of the defect as long as the optical axis of the device impinges onto the defect. Finally, an accurate positioning and a focusing follow so that the defect can be captured effectively by the device. The fine positioning and focusing can be carried out by adjusting the wafer stage in X-/Y-/Z-direction. This adjustment can also be combined with an objective focusing if necessary.
While this invention has been particularly shown and described with references to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.
Number | Date | Country | Kind |
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10 2007 013 655.4 | Mar 2007 | DE | national |
10 2007 047 935.4 | Dec 2007 | DE | national |
This application is a Continuation of International Application No. PCT/EP2008/015339, filed on Feb. 4, 2008, which claims priority to German Patent Application Nos. DE 10 2007 013 655.4, filed on Mar. 19, 2007, and DE 10 2007 047 935.4, filed on Dec. 21, 2007, and claims the benefit under 35 USC 119(e) of U.S. Provisional Application No. 60/895,700, filed on Mar. 19, 2007, all of which are incorporated herein by reference in their entirety.
Number | Date | Country | |
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60895700 | Mar 2007 | US |
Number | Date | Country | |
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Parent | PCT/EP2008/051339 | Feb 2008 | US |
Child | 12494858 | US |