Field of the Invention
The invention is in the field of processing of printed products and pertains to a device and a method for trimming of particularly multi-sheet folded printed products, such as newspapers, magazines and brochures.
Description of Related Art
Folded printed products are usually trimmed on the edge opposite the folded edge, as well as on both edges perpendicular to the aforementioned edges. This is termed front trimming or head-foot-trimming respectively.
The device described in EP-A 0753 386 has a plurality of pocket-shaped receiving compartments, which rotate around a common rotation axis and thereby are conveyed along a circular circuit. The receiving compartments are formed by two respective radially orientated supporting surfaces. The products are inserted into the receiving compartments with their folded edges ahead and come to rest against a support, which is in the region of the base of the compartment. The support is shaped and arranged such that the products are completely and deeply positioned in the compartment, i.e. the edge opposite the folded edge is completely within the compartment and clearly distanced from the radially outer, open side of the compartment. In this position, the products are orientated laterally, i.e. in the direction of the rotation axis or in parallel to the compartment base respectively and subsequently clamped with a clamping arrangement directly or indirectly against the supporting surface.
Subsequently, the head-foot-trimming is carried out first, and then the front trimming. For the corresponding trimmings, a respective trimming arrangement is provided, which at least comprises a stationary counter blade as well as blades, which are arranged in the compartments and are moved along with these. The counter blade for the head-foot-trimming is arranged in the movement direction of the compartments prior to the counter blade for the front trimming.
The blades, moved together with the compartments for the head-foot-trimming, are arranged on axially open sides of the receiving compartments, the moved blade for the front trimming is arranged on the open side of the compartments parallel to the compartment base. The stationary counter blades are in suitable positions, in which they may interact with the moved blade in the manner of scissors. As the supporting component or components trimming the front edges need to be led past the counter blade for the head-foot-trimming, the product must be located at different depths in the compartment for the front trimming and the head-foot-trimming. In the known device the product must, thus, already be inserted deeply into the pocket during the reception, in order to be able to carry out the head-foot-trimming.
Prior to the head-foot-trimming the products are fixed in the compartment by the clamping arrangement. After the head-foot-trimming the clamping arrangement is released and the product is laterally gripped by a dislocating arrangement. The dislocating arrangement moves the product along a supporting surface out of the compartment into the position for the front trimming. The clamping arrangement is then activated again and the product is again clamped in the shifted position. After the front trimming, the clamping arrangement is again released and the product is moved through the dislocating arrangement as far out of the compartment as necessary so that it can be taken over by an onward conveyor.
In the known device the products are fed by a gripper conveyor and dropped into the compartments or inserted into them deeply, respectively. Hereby they glide along a supporting surface freely, until their folded edge is stopped at the support. During this process it may occur that the products and/or product parts are dislocated in relation to one another. For the lateral (axial) orientation of the products, before their being clamped, a relatively large distance or period respectively is provided, which corresponds to a movement of the compartments along a circular course over an angle region of e.g. 60°. All the same, it may occur that during the subsequent clamping by the clamping installation the products are not completely orientated, which may lead to impure trimmed edges.
Moreover, the product is only brought into position for the front trimming after the head-foot-trimming and in this position clamped on its front edge by the clamping arrangement. Particularly due to the change between the clamping by the clamping arrangement and by the dislocation installation an arching upwards of the intermediate product region not held by the dislocation installation may have occurred, such that the front edge is not fixed evenly but with folds or dislocations. This may also lead to trimmed edges with reduced edge quality.
An object of the invention is to prevent the disadvantages of the state of the art and to provide a device for trimming of folded printed products as well as a corresponding method, in which the position of the products for achieving an optimum quality trimming is easily controllable.
The device according to the invention includes, like the device described in connection with the state of the art, receiving compartments, which are formed by a supporting surface and are open in the periphery of the supporting surface on at least one, preferably three sides, such that moved along blades can be arranged here and may interact with stationary counter blades. The device further includes a support, which serves as rest or as a stop respectively for the folded edges of the products during or after insertion into the compartments respectively. The device also includes a trimming arrangement for the front trimming of the products and/or a trimming arrangement for the head-foot-trimming, which in each case includes moved along blades, arranged on the respective open sides as well as at least one stationary counter blade. As with the state, of the ‘art’ a clamping and dislocating arrangement for clamping of the printed products and for dislocation along the supporting surface is provided. The clamping and dislocation arrangement advantageously acts on the lateral edges of the product.
According to the invention, the support is adjusted such that the products, when being taken over, are inserted into the compartments such that the front edge of the printed products opposite the folded edge is in the direct vicinity of the open side of the compartments after insertion into these. Unlike the prior art, the printed product is in particular inserted deeply into the compartment, but the front edge is at a smaller distance from the moved along blade for the front trimming. Advantageously, the front edge protrudes over these moved along blades or is gently moved into this position by being moved along the support. In this position the product, advantageously after alignment in lateral direction (i.e. running in parallel to the compartment base), is fixed by the clamping and dislocation arrangement on the lateral edges running in perpendicular to the folded edge. This happens before the first trimming is carried out. The lateral fixation is only released again, when the printed product is given over, wherein the product, if necessary, is brought, with the clamping and dislocation arrangement, into the effective position for trimming and for the giving over of the product.
The measures, in combination, have the following effect: The product is inserted less deeply into the compartments than according to the state of the art. Hereby, on the one hand, the distance over which the products fall freely is considerably reduced compared with the state of the art. Uncontrolled movements are thus prevented. Within the available time the products can thus be orientated with higher precision because the rough orientation is no longer necessary and can thus be omitted. Alternatively the length of the section of the course of movement, in which the orientation step takes place, may be reduced. Due to the fact that the lateral clamping is carried out directly after the orientation and is not released until the giving over, a formation of creases or a dislocation of the product parts is prevented by gripping and re-releasing. On the other hand the front trimming may be carried out directly after the orientation step without it being necessary for the product to be re-orientated inside the compartment. This results in an overall increased quality of the trimmed edge. For the head-foot-trimming-trimming the product generally needs to be drawn into the compartment, but this happens in an extremely controlled manner by means of the advantageously not released clamping on the lateral edges. Thus, even if a clamping device is used for fixing the front edge and is released after the frontal trimming, this has no influence on the quality of the trimmed edges.
Advantageously, trimming arrangements are provided for the frontal trimming and the head-foot trimming, the stationary counter blades of which may possibly be switched away in the case that the corresponding trimming is not to be carried out. The stationary counter blades are advantageously arranged such that the front trimming is carried out first and then the head-foot-trimming.
For adaptation to different product formats, the support is advantageously movable such that the product overhang beyond the blade for front trimming or the corresponding open side of the compartment, respectively, substantially always has the same width. The support is advantageously formed by one or several stationary elements, which are located in the region of the device, into which the products are inserted and subsequently orientated. Alternatively, the support may be implemented by means of a moved along and advantageously dislocateable compartment base.
The control arrangement for control of the clamping and dislocation arrangement may be designed in the form of a stationary control cam and interacting control elements.
The clamping and dislocation arrangement advantageously includes at least one clamping device with at least two clamping elements, which are able to take up a printed product between them and are movable in relation to one another from an open position to a clamping position by means of a controlling arrangement, e.g. in the form of a stationary control cam and co-operating control elements. In the simplest case, one of the clamping elements may be formed by the supporting surface of the compartment and the other one as a lever rotatable in relation to this surface. It is, however, preferred that the mutually co-operating clamping elements are independent of the supporting surface and, serving as dislocation installation, can be dislocated in relation to it to the compartment base or away from it respectively, in order to bring the product from the position for the front trimming into the position for the head-foot-trimming. The supporting surface may hereby serve as guidance for the corresponding clamping device.
The clamping and moving arrangement includes at least three clamping devices for clamping the frontal edge opposite the folded edge, as well as the lateral edges, which run perpendicularly to the frontal edge, wherein the clamping device for the frontal edge is controllable and movable independently of the clamping devices for the lateral edges.
The axial distance of the clamping devices for clamping the lateral edges is adjustable for adaptation to different formats independently of the position of the clamping device for the front edge.
Advantageously, a first clamping device for clamping the front edge as well as at least two further devices for clamping the lateral edges, running in perpendicular to it, are provided. The first clamping device e.g. acts together with the supporting surface, e.g. with a cross beam integrated in it or fastened to it. It must not, however, be moved along. The further clamping elements advantageously cooperate with counter elements movable in relation to the supporting area. The clamping devices for the front and lateral fixation are advantageously controllable independently from one another, such that the frontal clamping after carrying out of the front trimming may be released and the product may be brought into the position for the head-foot-trimming without it being necessary to release the lateral/side clamping.
Examples of the invention are shown in the drawings. In purely diagrammatic manner
The device 1 comprises a processing drum 2 in a (not shown) frame, which drum is rotatable around its longitudinal axis 16. The processing drum 2 comprises a plurality of receiving compartments 10, which are orientated in a radial direction and are open on both faces of the processing drum 2. The compartments 10 are limited by supporting elements 12, 13, the top sides of which define a supporting surface 14 for the products 100. The compartments 10 are moved along a closed, here circular circuit U.
A traction conveyor 70 in the form of a gripper conveyor with a plurality of grippers 72 arranged above the device 1 serves for the insertion of printed products 100 with their folded edge 102 ahead into the compartments 10 from above. An onward conveyor 80 arranged laterally alongside the device 1 in the lower region, again in the form of a gripper conveyor with a plurality of grippers 82 serves for the take-over of the trimmed products 100′ out of the compartments 10 and for their onward conveyance.
The compartments 10 contain, in each case, the clamping and dislocation arrangements 20, with which the products 100 may be fixed in the compartments 10 and moved along the supporting surface 14 substantially perpendicular to the rotation axis 16. The corresponding movements of the clamping and dislocation arrangement 20, are controlled with a control arrangement 60. The clamping and dislocation arrangement 20 is described with reference to
A first trimming arrangement 30 serves for carrying the front trimming, i.e. for trimming of the edge 104 of the product 100 opposite the folded edge 102. Edge 104 will also be designated as front edge 104. A first trimming arrangement 30 comprises moved along blade or knife elements 32, arranged in the compartments 10 and orientated in parallel to the rotation axis 16, as well as a stationary counter blade 34. A second trimming arrangement 40 is for making the head-foot-trimming, i.e. for trimming of the lateral edges 106, 108 perpendicular to the folded edge 102. It comprises moved along knife or blade elements 42, arranged in the compartments 10 and which run perpendicular to the rotation axis 16, as well as a stationary blade arrangement with two counter blades 44.
In the upper region of the processing drum 2, a stationary or rest support 50 is located, which defines the compartment base with its upper edge 52 and thus restricts the depth of insertion of the products 100 into the compartments 10. The folded edge 102 of the products 100 abuts against this support 50 directly after the insertion.
In the following the clamping and dislocating arrangement is described in detail in reference to
The receiving compartments 10 are defined by the support elements 12, 13, which are radially orientated longish support elements 12, 13, and which are supported on two wheels 18. A first respective support element 12 and a second respective support element 13 define, with their surfaces orientated to compartment 10, the support surface 14, which is a radially orientated support surface 14. The support elements 12, 13 are, on their ends facing rotation axis 16, fixed in the manner of spokes to a respective wheel 3, 4 (indicated diagrammatically in
On the cross beam 15, the moved along blade elements 32 of the first trimming arrangement 30 are applied; the blades of blade elements 32 are directed outwards in a radial direction. The moved along blade elements 42 of the second trimming arrangement 40 are applied to edges located outwards in an axial direction of the support elements 12. The blades of blade elements 42 face outwards in the axial direction. In the top view on the support surface 14, the blades of the knife elements 42 align with the respective edge of the support elements 12 or the cross beam 15 respectively or protrude over these.
One of the clamping and dislocating arrangements 20 is allocated to each compartment 10. This consists of two clamping devices 22, 24 for the lateral clamping and a clamping device 26 for the frontal clamping. The clamping devices 22, 24 for the lateral clamping are respectively identical in design; in the following, one of the clamping devices is described.
The clamping device 22 for the lateral clamping in each case comprises a lever 202 with which in each case a pressing plate 204, consisting of a plane carrier element 240 and a thin plate 242 made of spring steel, is connected in a manner rotatable around an axis 206 parallel to rotation axis 16. A spring 214 presses the carrier element 240 in its radially inner region 240′ away from lever 202. This produces a pressing effect when the clamping device is closed, which first acts on the product regions located near the compartment base, i.e. from the folded edge 102 in the direction of the front edge 104, such that air possibly enclosed in the product is pressed out. The pressing plate 204 has an outer edge 204a parallel to the lateral edge of the supporting surface 14 and expands in its radially outer end region 204b towards the inside of the supporting surface 14. The clamping device 22 is operatively connected with a carriage 208, which is movable in a slot 19 of the supporting element 12 in radial direction.
The carriage 208 comprises a control element 210 in the form of a control roller. This acts together with a first stationary control cam 62, which is part of the control arrangement 60 for adjustment of the radial position.
The lever 202 is movable in relation to the support element 12 between an open position and a clamping position, in particular pivotable. For this purpose it is fixed to the carriage 208 to be pivotable around an axis 216. On its radially inner end it has a further control element 212, again in the form of a control roller. This element acts together with a second stationary control cam 64 (
The clamping device 26 for the frontal clamping comprises a further lever 218 which is pivotable around a further axis 220 and is supported on a middle wheel disc 5 arranged between the two above mentioned wheels 3, 4 serving as support for the support elements 12, 13. The middle wheel disc 5 retains its position in a format adaptation, i.e. an axial change of distance of the outer wheels 3, 4 and is not adjusted. The clamping device 26 for the frontal clamping further comprises a pressing plate 228, which is T-shaped in the top view and which is pivotably connected via a longish coupling piece 230 to the lever 218. The radially outer edge 228a of the pressing plate 228 runs in parallel to the rotation axis 16, to the blade for frontal trimming and in the present embodiment to the frontal edge of the product to be trimmed. The width of the frontal trimming at least corresponds to the maximal product width. In order for the frontal trimming pressing plate to be able to be moved past the counter blade for the lateral trimming, the product in the present embodiment must be drawn back towards the compartment base.
The coupling piece 230 is on the one hand rotatably connected to the lever 218 and on the other hand, on its radially outer end via a telescopic rod 226, with the support element 12, 13 of an adjacent compartment 10 (
In the region of the lateral edges of the support elements 12, there is preferably a counter clamping element 224, which acts together with the pressing plate 204 for lateral clamping, is coupled to the carriage 208 and is moved, when the carriage 208 is moved, in a radial direction. Its topside serves as part of the supporting surface 14.
The support 50 consists of one or more plane, stationary elements, each of which is advantageously shaped like the segment of a circle, extends on a plane perpendicular in relation to the rotation axis 16 and engages in-between the support elements 12, 13. They are advantageously movable for format adaptation. Their upper edge 52 is at a constant distance to the blades 32 or the distance decreases along the course of movement. In the latter case the product is at first arranged completely in the compartment and is raised again by the support 50 during the alignment into a position in which the frontal edge protrudes beyond the blade 32. This is a movement, which is preferably small compared to the movement necessary for the lateral trimming.
In the following, the functions of the clamping and movement arrangement 20 are described.
In open condition (
Although the frontal clamping device 26 entrains the lateral clamping devices 22, 24 out of the open position into the closed position, the frontal clamping cannot be opened independent of the lateral clamping to bring the products 100 into the position for the lateral trimming after the frontal trimming, i.e. to move them towards rotation axis 16. By means of the spring 232 in-between the frontal clamping lever 218 and the adjacent support element 12, 13 differing product thicknesses may be compensated. In particular, it is prevented that too large forces act on the mechanical control cams and these components get jammed. The levers serve as rocker arms. The control cams need only bring about the counter force necessary for closing or opening respectively. The lateral clamping devices 22, 24 are supported, as mentioned above, on separate wheel discs 3, 4 and are controllable independently of one another, but are, however, moved together synchronically in parallel to the supporting surface 14 in operation. The frontal clamping device 26 is supported independently on the middle wheel disc 5 and is neither moved in a radial direction nor for format adaptation.
The function of the complete device 1 is described in reference to
As shown in
In the taking over region, the stationary support 50 includes the upper side 52 against which the folded edge 102 comes to lie. The support 50 is shaped and positioned such that its upper edge 52 has a predetermined distance D to the blades of the radially outer front trimming blade elements 32. This distance is adjusted such that it is smaller than the product length in an insertion direction (radial direction). Herewith, the inserted product 100 released by the gripper 72 protrudes over the blade of blade element 32 by a predetermined value D′. Thus it is already in the position in which the frontal trimming can be carried out.
After insertion, the clamping devices 22, 24, 26 are approximated so far by a corresponding shaping of the control cams 64, 66 responsible for the opening/closing so that the product is positioned, seen in a circuit direction, largely in parallel to the support surface 14. The product 100, however, may be shifted in parallel to it. In the region A of the circuit, which extends over an angle region of approximately 60°, the product 100 is, by orientation elements not shown here (e.g. laterally arranged orientation tapes), orientated in the direction of the rotation axis 16. At the end of region A it is clamped by complete closing of the clamping devices 22, 24, 26 against the support surface 14 or in the lateral region respectively against the movable counter clamping element 224 (
The region B follows, in which the stationary counter blade 34 is positioned and in which the frontal trimming is carried out. This region B extends over an angle region of approximately 30° (
In the following region C, the frontal clamping device 26 is released and the product 100 is re-released at frontal edge 104 (lower compartment in
In the following region D (approx. 20°) the stationary counter blades 44 for the head-foot trimming are arranged such that the two lateral edges are trimmed simultaneously and in the same trimming direction (
In subsequence to the head-foot-trimming the product with the clamping and moving arrangement 20 is moved outwards again into a position in which the frontal edge 104 protrudes beyond the frontal trimming blade 32, e.g. by 30 mm and can be gripped by the grippers 82 (
In the region F, in-between conveying away and feeding the carriage 208, the clamping and moving arrangement 20 is moved inwards again fractionally, such that these may take their initial positions again in region A.
The invention has the advantage that it is not necessary to insert the product 100 completely into the compartments, when being given over by the feeder, i.e., the conveyor 70. Thus the product 100 is, directly after the giving over, in the right radial position for the frontal trimming, which is carried in direct subsequence to the orientation process. Thus, there is more time for orientation in Region A, such that it can be more precise. Furthermore, the product 100 is securely fixed after the orientation until it is given over to the onward conveyor 80 by the lateral clamping elements 22, 24 that may also be moved in a radial direction. The front edge 104 of the product 100 is preferably pressed against the support element 12 at first and then released after the frontal trimming has been carried out, in order for the product to be moved inwards. It is not necessary to clamp the product anew.
The device 1 shown in the figures merely shows a preferred embodiment of the invention. Within the concept of the invention further variants are possible; e.g. the product may be inserted into the compartments 10, not with its folded edge 102 first, but also in different manner. In this case the three edges of the product are trimmed, which are not the downstream edge. In case only a frontal or head-foot-trimming respectively is desired, the stationary blades 44 for the head-foot-trimming or the frontal trimming respectively can be brought into an inactive position. Besides, it is not compelling for the compartments to be implemented by means of a processing drum; they may also be formed by pockets, which are moved in succession along a closed circuit at fixed or variable distances. Instead of a stationary support, a support which is moved along, may be provided, e.g. an adjustable compartment base.
The frontal clamping by the frontal clamping device 26 is basically not compelling, but leads to an improved quality of trimmed edge. For frontal and lateral clamping, the pressing plate 228 for frontal clamping may not necessarily overlap the pressing plates 204 for the lateral clamping; the pressing plates may be arranged side by side. An overlap, however, has advantages in the implementation of a pressing area, which lies in a common plane. Besides, it is possible for the frontal clamping devices 26 to be movable together with the lateral clamping devices 22, 24.
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0390/08 | Mar 2008 | CH | national |
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