Device for adjusting distance of cutting blade from workpiece sheet

Abstract
A cutter shaft 40 provided with a cutter 43 as its lower tip is freely vertically movably disposed in a guide cylinder portion 17a of a cutter holder 17. A horizontal support body 47 is supported in a hollow case portion 17b. A large diameter first steel ball 45 and a small diameter second steel ball 46 are supported in the horizontal support body 47 separated by a suitable distance. The horizontal support body 47 supports the steel balls 45, 46 exposed from a lower end of the horizontal support body 47 but in a manner that prevents the steel balls 45, 46 from falling out of the horizontal support body 47. A cover body 48 is fixed on the upper surface of the horizontal support body 47 to prevent the first and second steel balls 45, 46 from moving in a vertical direction. The side edges of the horizontal support body 47 protrude from guide grooves 50a, 50b formed inside surfaces of the hollow case portion 17b. An adjustment screw screwingly engaged in a lid portion 17c presses downward on the cover body 48. On the other hand, resilient plate springs 54, 55 extending downward from the cover body 48 urge the cover body 48 upward.
Description




FIELD OF THE INVENTION




The present invention relates to a device for adjusting vertical position of a cutter, to enable half cut or full cut in label sheets, wallpaper sheets, strip coat sheets, and the like following an optional direction.




RELATED ART




Japanese Utility-Model Application Publication No. HEI-2-14952 discloses an example of a conventional device for adjusting vertical position of a cutter. The device has two electromagnetic solenoids for selectively adjusting the cutter between an uppermost position, wherein the workpiece is not cut at all, a half cut position, and a full cut position.




The device is provided with a head capable of movement in X and Y directions of a horizontal plane. An outer cylinder is rotatably disposed on the head. A shaft with a cutting blade at its lower end is mounted in a guide tube in the outer cylinder, capable of free vertical movement. A gear is fixed to the outer surface of the outer cylinder. The direction in which the cutting blade faces can be changed by rotating the outer cylinder via the gear.




Another cylinder is fixed to the upper end of the outer cylinder, and a disk is disposed on the other cylinder. A hole is formed in the disk, and the shaft protrudes through the hole. A reciprocal movement spring for urging the disk upwards is disposed between the other cylinder and the disk. A seesaw-type first lever is disposed with one end between the disk and a pin protruding horizontally above the disk from the shaft, and with the other end in confrontation with an output shaft of a half cut electromagnetic solenoid.




A stopper is disposed in a frame above the shaft in abutment with the upper end of the shaft. A cutter position adjustment screw is disposed above the stopper. A cutter pressure spring for urging the stopper downwards extends between the cutter pressure adjustment screw and the stopper. The stopper has a flange that abuts against with the frame to prevent the shaft from lowering beyond a full-cut position to be described later. A second lever is disposed with its operation end in confrontation with the flange of the stopper and with its center in confrontation with the operation shaft of a full cut electromagnetic solenoid.




The amount that the cutter pressure adjustment screw protrudes is adjusted to set force of the cutter pressure spring to a desired half cut amount. When the half cut electromagnetic solenoid is turned off, that is, when it is not energized, upwards urging force of the reciprocal movement spring raises the rising/lowering shaft upwards into a non-cut position via the disk, the tip of the first lever, and the pin.




Next, when the half cut electromagnetic solenoid is turned on, that is, when it is energized, the rising/lowering shaft is lowered to a half cut position by downwards urging force of the cutter pressure spring. When the full cut electromagnetic solenoid is turned on, the second lever presses the stopper downward, so the rising/lowering shaft can be set into its full cut position.




SUMMARY OF THE INVENTION




However, this configuration is extremely complicated and requires a great number of components including two expensive and large electromagnetic solenoids.




It is an objective of the present invention to provide a device for adjusting the vertical position of a cutter, using a simple configuration and horizontal movement of a cutter holder along a horizontal plane, to enable rising and lowering of the cutter in a plurality of different positions, such as a half cut or a full cut position, along a vertical path perpendicular to the horizontal plane.




To achieve the above-described objectives, a cutter according to the present invention includes a cutter holder, a cutter shaft, and a conversion unit. The cutter holder moves in opposing directions along a first path.




The cutter shaft moves within the cutter holder in opposing directions along a second path. The cutter shaft has two ends, one end being provided with a cutter that selectively protrudes from one end of the cutter holder depending on position of the cutter shaft along the second path with respect to the cutter holder.




The conversion unit is disposed at the other end of the cutter shaft, and converts movement of the cutter holder along the first path into movement of the cutter shaft along the second path, to select position of the cutter shaft on the second path with respect to the cutter holder.




Because the conversion unit converts movement of the cutter holder in the one direction into movement of the cutter shaft in another direction, there is no need to provide a separate actuator, such as a solenoid, only for the purpose of selecting position of the cutter shaft. Fewer parts components are necessary and the overall configuration can be simplified.




It is desirable that the conversion unit include an operation member and a selection unit configured in the following manner. The operation member is partially disposed in the cutter holder. The operation member has two ends that protrude away from each other from opposite sides of the cutter holder in the opposing directions of the first path. The operation member moves in a selected one of the opposing directions of the first path by abutment of one of the ends caused by movement of the cutter holder in the other of the opposing directions of the first path.




The selection unit is disposed in contact with the other end of the cutter shaft, and is driven to select position of the cutter shaft along the second path by movement of the operation member in the selected one of the opposing directions of the first path.




With this configuration, the operation member can be linearly moved by moving the cutter holder in parallel with the opposing directions in which the ends of the operation member extend. The linear movement of the operation member drives the selection unit to select the position of the cutter shaft. Therefore, the position of the cutter shaft, and consequently whether cutting is performed, or if so, the depth of cuts, can be easily adjusted, selected, or both, by merely controlling the amount and direction of cutter holder movement.




It is alternatively desirable that the conversion unit include a selection member and an operation member configured in the following manner. The selection member has a screw portion and moves in one of the opposing directions of the second path by screwing action generated when the selection member rotates in one direction, and in another of the opposing directions of the second path by screwing action generated when the selection member rotates in an opposite direction.




The operation member has one end connected to the selection member and another end protruding through a side of the cutter holder. The operation member rotates the selection member in a corresponding direction when pivoted, the operation member pivoting according to abutment of the other end caused by movement of the cutter holder.




With this configuration, the operation member is pivoted by movement of the cutter holder along the first path, which can be horizontally aligned, for example. Pivoting movement of the operation member rotates the selection member, which screwingly rises upward in parallel with an imaginary axial line of the cutter shaft, to a degree corresponding to the amount the selection member rotates. The position of the cutter shaft along the second path, which can be vertically aligned, for example, can be adjusted or selected corresponding to the amount that the selection member is screwed up. Therefore, by only controlling the movement amount of the cutter holder, the cutting depth of the cutter can be easily selected or adjusted.




It is also desirable to provide an adjustment unit that adjusts an initial position of at least one of the operation member and the selection unit along the second path. With this configuration, the depth of half cuts or full cuts can be easily preadjusted corresponding to the thickness of the workpiece to be cut.




It is alternatively desirable to that the conversion unit include a presser, a movement unit, and a selection unit configured in the following manner. The presser is disposed at the other end of the cutter shaft and freely movable in the opposing directions of the second path.




The movement unit is connected to the presser and protrudes from the other end of the cutter holder. The movement unit moves the presser selectively in the opposing directions of the second path, depending on rotational direction of the movement unit.




The selection unit rotates the movement unit in a rotational direction that depends on direction of movement of the cutter holder, in order to move the presser, and consequently the cutter shaft, in a corresponding one of the opposing directions of the second path.




With to this configuration, when the cutter holder moves along the first path, the selection unit rotates the movement unit in a rotational direction that depends on direction of movement of the cutter holder, in order to move the presser, and consequently the cutter shaft, in a corresponding one of the opposing directions of the second path. Rotation of the movement means moves the presser in a corresponding direction, so that the amount that the blade tip at the end of the cutter shaft protrudes can be adjusted.




It is desirable that these operations be performed when the cutter holder is disposed in a position that prevents the blade tip from contacting a workpiece in confrontation with the other end of the cutter holder. After the position of the cutter shaft has been adjusted or selected, the cutter holder need only by lowered to perform cutting operations.




In this way, the operations for adjusting a protrusion amount of the blade tip and cutting operations can be distinguished from each other by selecting vertical position of the cutter holder. Furthermore, the protrusion amount of the blade tip can be greatly or slightly adjusted selectively by selecting movement direction of the cutter holder along the first path while the cutter holder is in its raised up position. Accordingly, an operation for adjusting a protrusion amount of the blade tip can be executed by using movement of the cutter holder while the cutter holder is in its raised position to interrupt cutting operations. As a result, there is no need to provide a separate actuator for this purpose. Also, adjustment operations can be easily performed.




It is alternatively desirable that the movement unit include a lid, a screw shaft portion, and a gear, and that the selection unit includes a pair of planetary gears, all having the following configuration. The lid is disposed at the other end of the cutter holder.




The screw shaft portion is screwingly engaged in the lid and is interlockingly connected with the presser to move integrally with the presser along the second path. The gear protrudes from the other end of the cutter holder and rotates integrally with the screw shaft portion.




The pair of planetary gears alternately engage with the gear of the movement unit, depending on movement direction of the cutter holder. That is, one planetary gear rotates the gear of the movement unit in one direction, and the other planetary gear rotates the gear of the movement unit in another direction.




With this configuration, rotational direction of the gear and the screw shaft portion can be accurately switched using the planetary gears. Also, amount that the presser and the screw shaft portion are moved in the opposing directions of the second path can be accurately changed by the amount that the planetary gears rotate the gear. Also, because the movement amount is stable, the amount that the blade protrudes can be accurately set.




It is desirable that the pair of planetary gears be disposed at different positions from each other in the opposing directions of the second path, and rotate the gear of the movement unit in a suitable direction to adjust position of the presser in the cutter holder with respect to the opposing directions of the second path.




With this configuration, rotational direction of the gear can be selected without error so that the position of the presser in the cutter holder can be accurately adjusted.




It is alternatively desirable that the movement unit includes a lid, a shaft portion, and a gear, and that the selection unit includes a pair of planetary gears, all configured in the following manner. It should be noted that in this case the presser is non-rotatably disposed in the cutter holder.




The lid is disposed at the other end of the cutter holder. A shaft portion is freely rotatably supported in the lid in a manner that prevents movement of the shaft portion in the opposing directions of the second path with respect to the lid. The shaft portion is screwingly engaged with the presser. The gear rotates integrally with the shaft portion.




The pair of planetary gears alternately engage with the gear of the movement unit, depending on movement direction of the cutter holder. That is, one planetary gear rotating the gear of the movement unit in one direction, and the other planetary gear rotates the gear of the movement unit in another direction.




With this configuration, when the cutter holder moves along the first path, the selection unit rotates the movement unit in a rotational direction that depends on direction of movement of the cutter holder, in order to move the presser, and consequently the cutter shaft, in a corresponding one of the opposing directions of the second path. Rotation of the movement means moves the presser in a corresponding direction, so that the amount that the blade tip at the end of the cutter shaft protrudes can be adjusted.




It is desirable that these operations be performed when the cutter holder is disposed in a position that prevents the blade tip from contacting a workpiece in confrontation with the other end of the cutter holder. After the position of the cutter shaft has been adjusted or selected, the cutter holder needs only be lowered to perform cutting operations.




In this way, the operations for adjusting a protrusion amount of the blade tip and cutting operations can be distinguished from each other by selecting vertical position of the cutter holder. Furthermore, the protrusion amount of the blade tip can be greatly or slightly adjusted selectively by selecting movement direction of the cutter holder along the first path while the cutter holder is in its raised up position. Accordingly, an operation for adjusting a protrusion amount of the blade tip can be executed by using movement of the cutter holder while the cutter holder is in its raised position to interrupt cutting operations. As a result, there is no need to provide a separate actuator for this purpose. Also, adjustment operations can be easily performed.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features and advantages of the invention will become more apparent from reading the following description of the preferred embodiment taken in connection with the accompanying drawings in which:





FIG. 1

is a plan view showing a tack sheet printing device including a cutting portion according to a first embodiment of the present invention;





FIG. 2

is a cross-sectional side view of the printing device of

FIG. 1

;





FIG. 3

is an enlarged cross-sectional view showing mechanism for raising and lowering a cutter holder of the cutting portion;





FIG. 4

is a perspective view showing a roll sheet of tack paper used in the printing device;





FIG. 5

is a cross-sectional side view showing the cutter holder;





FIG. 6

is a cross-sectional view taken along line VI—VI of

FIG. 5

;





FIG. 7

is a cross-sectional side view showing a cutter holder according to a second embodiment of the present invention;





FIG. 8

is a cross-sectional view taken along line VIII—VIII of

FIG. 7

;





FIG. 9

is a cross-sectional view showing a cutter holder according to a third embodiment of the present invention;





FIG. 10

is a cross-sectional view taken along line X—X of

FIG. 9

;





FIG. 11

is a magnified view showing essential portions of a cutter disposed in a half cut position in the cutter holder;





FIG. 12

is a side view taken along a line XII—XII of

FIG. 11

;





FIG. 13

is a magnified side view showing essential portions of the cutter disposed in a full cut position in the cutter holder;





FIG. 14

is a schematic side view showing a print device according to a fourth embodiment of the present invention;





FIG. 15

is a magnified side view showing a cutting portion of the print device of

FIG. 14

;





FIG. 16

is a plan view showing the cutting portion of

FIG. 15

;





FIG. 17

is an enlarged side view showing a carriage, a cutter holder, and a selection mechanism of the print device of

FIG. 14

;




FIG.


18


(


a


) is a cross-sectional view showing the cutter holder of

FIG. 17

with a cutter in a retracted position;




FIG.


18


(


b


) is a cross-sectional view showing the cutter holder of

FIG. 17

with the cutter in a protruding position;




FIG.


19


(


a


) is a side view showing a first lever of a mechanism for setting vertical position of the cutter holder;




FIG.


19


(


b


) is a side view showing a second lever of the mechanism of FIG.


19


(


a


);





FIG. 20

is a frontal view of the selection mechanism of

FIG. 17

;




FIG.


21


(


a


) is a side view showing the mechanism for setting vertical position of the cutter holder, wherein a cam plate thereof is oriented in an origin setting phase of 0°;




FIG.


21


(


b


) is a side view showing the mechanism of FIG.


21


(


a


), with the cam plate oriented in a phase of 9°;




FIG.


21


(


c


) is a side view showing the mechanism of FIG.


21


(


a


), with the cam plate oriented in a release position phase of 141°;




FIG.


22


(


a


) is a side view showing the mechanism of FIG.


21


(


a


), with the cam plate oriented in a phase of 178° for adjusting direction of the blade tip;




FIG.


22


(


b


) is a side view showing the mechanism of FIG.


21


(


a


), with the cam plate oriented in a cutting phase of 300°;





FIG. 23

is a side view showing changes in vertical position of the cutter holder of the fourth embodiment;




FIG.


24


(


a


) is a plan view showing orientation of the selection mechanism in a release condition;




FIG.


24


(


b


) is a plan view showing orientation of the selection mechanism when the cutter is being raised;




FIG.


24


(


c


) is a plan view showing orientation of the selection operation means when the cutter is being lowered;




FIG.


25


(


a


) is a cross-sectional view showing the cutter in a release condition retracted away from the tack sheet;




FIG.


25


(


b


) is a cross-sectional view showing the cutter in a half cut condition slightly piercing the tack sheet;




FIG.


25


(


c


) is a cross-sectional view showing the cutter in a full cut condition completely piercing the tack sheet; and





FIG. 26

is a cross-sectional view showing a cutter holder according to a modification of the fourth embodiment.











DETAILED DESCRIPTION OF THE EMBODIMENTS




Embodiments of the present invention will be described while referring to the accompanying drawings, wherein like parts and components are designated by the same reference numerals to avoid duplicating description





FIG. 1

is a plan view showing a tack sheet printing device


1


including a cutting portion


15


according to a first embodiment of the present invention.

FIG. 2

is a cross-sectional view of the printing device


1


.

FIG. 3

is a side view showing a mechanism for raising and lower a cutter holder of the cutter portion.

FIG. 4

is a perspective view showing a roll sheet


2


of tack paper.

FIG. 5

is a cross-sectional view of the cutter holder.




As shown in

FIG. 4

, the roll sheet


2


is used by the tack sheet printing device


1


as a workpiece to be cut. The recording sheet


3


is produced by coating an adhesive, such as a pressure sensitive adhesive, on the rear surface of a recording sheet, which is a band-shaped sheet of paper that can be printed on its surface. A band-shaped separation sheet


4


is then adhered onto the adhesive layer. Normally the roll sheet


2


is wound on a paper tube


5


. The recording sheet


3


can also be formed from a gloss-coated paper or a synthetic resin film.




As shown in

FIGS. 1 and 2

, the tack sheet printing device


1


includes right and left side chassis frames


6


,


6


. A pair of support shafts


7




a,




7




b


are disposed, one on each of the chassis frames


6


,


6


. The support shafts


7




a,




7




b


are configured to freely, rotatably support the paper tube


5


of the roll sheet


2


and enable replacement of the roll sheet


2


, including the paper tube


5


. A connection frame


8


connects the chassis frames


6


,


6


with each other. A pair of swing arms


10


,


10


are supported on the connection frame


8


via a lateral shaft


9


. A feed roller


11


is freely, rotatably supported between tips of the swing arms


10


,


10


. The feed roller


11


is driven to rotate by a gear transmission mechanism


22


to be described later. The feed roller


11


abuts against the outer peripheral surface of the roll sheet


2


and transports the roll sheet


2


towards a print portion


12


, which includes a print head


13


and a platen roller


14


. The feed roller


11


is configured to enable reverse feed of the roll sheet


2


in order to perform a half cut operation to be described later.




According to the present embodiment, the print head


13


is a line thermal head with a width substantially the same as the width of the roll sheet


2


. A thermally sensitive sheet is used as the recording sheet


3


. However, other types of print heads, such as an ink jet print head, a type of head that prints using an ink ribbon and dot pins, or a thermal head, can be used as the print head


13


instead.




The cutting portion


15


is disposed downstream from the print portion


12


in the transport direction of the roll sheet


2


. The cutting portion


15


includes a cutting bed


16


at its lower surface and a cutter holder


17


above the cutting bed


16


. The cutting holder


17


is capable of reciprocal movement in the widthwise direction of the roll sheet


2


. A transport pinch roller portion is disposed adjacent the cutting portion


15


at a position downstream from the cutting bed


16


. The transport pinch roller portion includes a drive roller


19


and pressing roller


20


. The pressing roller


20


is supported on an end of a swing lever


18


, which is urged to pivot downwards by an urging spring


21


.




A first drive motor


23


is attached to the inner surface of one of the chassis frames


6


. In the present embodiment, the first drive motor


23


is attached to the right-hand chassis frame


6


. The first drive motor


23


is, for example, a step motor capable of forward and reverse rotation. The first drive motor


23


drives the feed roller


11


via a first gear transmission portion


22




a,


a transmission shaft


24


, and a second gear transmission portion


22




b.


The first gear transmission portion


22




a


is formed from a plurality of gears disposed on the outer surface of the right-hand chassis frame


6


. The second gear transmission portion


22




b


is disposed on one of the swing arms


10


. The first drive motor


23


also drives the platen roller


14


and the drive roller


19


to rotate in the same direction via a third gear transmission portion


22




c.






It should be noted that when the first drive motor


23


rotates in a forward direction, that is, the counter clockwise direction as viewed in

FIG. 2

, the feed roller


11


rotates in a clockwise direction and the platen roller


14


and the drive roller


19


rotate in the counterclockwise direction. As a result, the roll sheet


2


is rotated in the counterclockwise direction and the sheet is transported in a feed direction. On the other hand, when the first drive motor


23


rotates in the reverse rotational direction, that is, the clockwise direction as viewed in

FIG. 2

, the feed roller


11


rotates in the counterclockwise direction and the platen roller


14


and the drive roller


19


rotate in the clockwise direction so that the roll sheet


2


is rotated in the clockwise direction and the sheet is rolled back up onto the roll sheet


2


.




In order to enable reciprocal movement of the cutter holder


17


across the width of the roll sheet


2


, that is, in a direction perpendicular to the transport direction of the roll sheet


2


, a carriage


26


, on which the cutter holder


17


is fixed, is connected to one portion of a timing belt


28


. The timing belt


28


is wound between a pair of pulleys


27


,


27


, which are each mounted on one of the chassis frames


6


,


6


. A second drive motor


29


is fixed to an outer surface of the right side frame


6


. The second drive motor


29


is, for example, a step motor capable of forward and reverse rotation. Driving force from the second drive motor


29


is transmitted to drive the pulleys


27


,


27


via a fourth gear transmission portion


29


formed from a plurality of flat gears and beveled gears.




As shown in

FIGS. 1 and 3

, the base of the carriage


26


is freely slidably fitted on a main guide shaft


31


. An auxiliary guide shaft


32


freely, slidably penetrates through the center of the carriage


26


. Pivot arms


33


,


33


are provided on the chassis frames


6


,


6


and attached one to either end of the auxiliary guide shaft


32


. One end of the auxiliary guide shaft


32


is connected to an output shaft


35




a


of a first electromagnetic solenoid


35


via an operation link


34


. The first electromagnetic solenoid


35


is provided to the outer surface of the left-hand chassis frame


6


. The lower tip of the cutter holder


17


, from which a cutter blade protrudes, is urged to press against the upper surface of the cutting portion bed


16


by an urging spring not shown in the drawings. When the first electromagnetic solenoid


35


is turned on, the output shaft


35




a


protrudes upwards as viewed in FIG.


3


. This movement is transmitted to the carriage


26


via the operation link


34


, the pivot arm


33


, and the auxiliary guide shaft


32


so as to pivot the carriage


26


upwards. As a result, the lower tip of the cutter holder


17


is separated away from the upper surface of the roll sheet


2


.




The swing arm


18


is swung in the vertical direction by a second electromagnetic solenoid not shown in drawings.




Next, an explanation will be provided for a mechanism for adjusting a rising and lowering amount of the cutter.




The cutter holder


17


is shown in detail in

FIGS. 5 and 6

. A circular-rod shaped cutter shaft


40


is fitted within a guide cylinder portion


17




a


at the lower portion of the cutter holder


17


. A pair of upper and lower bearings


41


,


42


enable the cutter shaft


40


to rotate around its lengthwise axis and move in the vertical direction.




As shown in

FIG. 11

, a cutter blade


43


is integrally provided to the lower tip of the cutter shaft


40


. According to the embodiment, a blade tip


43




a


of the cutter


43


is shifted by a distance L


1


from an imaginary axial line


40




a


of the cutter shaft


40


downstream with respect to the direction (indicated by an arrow in

FIG. 11

) of forward movement of the cutter shaft


40


. The cutter


43


is pressed against a work piece by placing a load at the axial center at the upper edge surface of the cutter shaft


40


. This displacement of the cutter blade


43




b


from the imaginary axial line


40




a


enables the cutter blade


43




b


of the cutter


43


to be continually directed in the direction of the forward movement, even when forward movement of the cutter shaft


40


across the roll sheet


2


is changed leftward or rightward. It should be noted that the cutter blade


43




b


can be detachable (replaceable) with respect to the cutter shaft


40


.




As shown in

FIGS. 5 and 6

, a chamber


44


is defined by a hollow case


17




b,


which is connected above the guide cylinder portion


17




a,


and a lid portion


17




c


covering the hollow case portion


17




b.


The upper end (horizontal end surface) of the cutter shaft


40


is exposed into the chamber


44


. Configuration for selecting lowering amount of the cutter shaft


40


is disposed in the chamber


44


. That is, a large diameter first steel ball


45


and a small diameter second steel ball


46


are supported in support indentations of a horizontal support body


47


, separated by an appropriate distance L


2


and supported in a manner where they can not fall out of the support indentations. A cover body


48


is fixed to the upper surface of the horizontal support body


47


by a screw


49


to prevent the first and second steel balls


45


,


46


from moving vertically.




The horizontal support body


47


is formed in a substantially rectangular plate shape. Guide grooves


50




a,




50




b


are cut in confronting side walls of the hollow case portion


17




b.


The ends of the horizontal support body


47


protrude from the guide grooves


50




a,




50




b


out of the cutter holder


17


. A curved protrusion


51


is formed on the upper surface of the cover body


48


and an adjustment screw


52


is screwingly engaged in the lid portion


17




c.


The adjustment screw


52


is for adjusting a vertical position, that is, the height, of the horizontal support body


47


, and consequently of the first and second steel balls


45


,


46


. A hemispherical lower portion of the adjustment screw


52


abuts against the upper surface of the cover body


48


. A stopper screw ring


53


is disposed on the upper surface of the lid portion


17




c


to prevent the adjustment screw


52


from being accidentally rotated.




Two pairs of resilient plate springs


54


,


54


,


55


,


55


extend in an arc shape downward from left and right sides of the cover body


48


. The plate springs


54


,


54


,


55


,


55


are slidably pressed down on the bottom surface of the hollow case portion


17




b.


It should be noted that a slide cover


57


is screwed onto the lower tip of the guide cylinder portion


17




a.


The slide cover


57


slides across the surface of the roll sheet


2


, which is a workpiece to be cut.




Next, an explanation will be provided for operations of the tack sheet printing device


1


. The roll sheet


2


is set at a predetermined position in the printing device


1


. The front edge of the roll sheet


2


is positioned adjacent to the print portion


12


. Then, a power source, not shown in the drawings, is turned on. Image data, such as for characters and symbols, is prepared in an external device, such as a personal computer, or the printing device


1


itself. The image data is transmitted to a memory portion in a controller of the printing device


1


.




Next, once a start command is received, the first drive motor


23


rotates in the forward direction so that the feed roller


11


rotates and the roll sheet


2


progresses forward between the platen roller


14


and print head


13


. As this is occurring, the image data is developed into character data, for example, and sent to the print head


13


, which is a thermal head. Predetermined thermal elements of the print head


13


are driven to print characters


56


and the like on the thermally sensitive recording sheet


3


as shown in FIG.


4


. When the front edge of the roll sheet


2


reaches the location of the pinch roller in the cutting portion


15


, the roll sheet


2


is sandwiched between the drive roller


19


and the pressing roller


20


, and transported leftward as viewed in FIG.


2


.




When the roll sheet


2


is to be cut across its width as shown in

FIG. 4

in order to cut away the front end with respect to the transport direction, the first electromagnetic solenoid


35


is turned off so that the slide cover


57


of the cutter holder


17


abuts against the surface of the recording sheet


3


. While the slide cover


57


is pressed downward by an urging spring not shown in the drawings, as will be described later the cutter


43


is lowered into a full cut position so that both the recording sheet


3


and the separation sheet


4


are cut at the same time. When only the recording sheet


3


is to be cut to form a tack sheet


3




a


shown in

FIG. 4

formed with predetermined rectangular or ellipsoidal shapes, for example, the cutter


43


is lowered into its' half cut position and the cutter holder


17


and the roll sheet


2


are moved relative to each holder


17


in X and Y directions.




Accordingly, when the roll sheet


2


is to be half cut or full cut in a direction parallel with the transport direction, first, the second drive motor


29


is operated to move the carriage


26


in the X direction (leftward and rightward directions) shown in

FIG. 4

to position the blade tip


43




a


of the cutter


43


at a predetermined position. Next, the first drive motor


23


is rotated in the forward direction or the reverse direction to transport the roll sheet


2


in the Y direction (forward and rearward directions). When the roll sheet


2


is to be half cut as indicated by a line


58


, in a slant or curve shape with respect to the transport direction, or full cut, both the first drive motor


23


and the second drive motor


29


are operated simultaneously. To cut the roll sheet


2


in a direction perpendicular to the transport direction, the first drive motor


23


is stopped and only the second drive motor


29


is operated to move the carriage


26


in the X direction (leftward and rightward) shown in FIG.


4


.




Next, an explanation will be provided for operations to adjust the height of the cutter


43


in order to perform a half cut or a full cut by movement of the cutter holder


17


. For example, at first as shown in

FIG. 5

, the horizontal support body


47


is set at a position where its left edge greatly protrudes out of the case position


17




b,


so that the large diameter first steel ball


45


presses down on the upper end of the cutter shaft


40


. In this condition, the cutter shaft


40


is in its full cut position. As shown in

FIG. 13

, the cutter blade


43




b


of the cutter


43


is greatly lowered to reach the upper surface of the bed


16


. In this condition, both the separation sheet


4


and the recording sheet


3


can be cut at the same time. While in this condition, the second drive motor


29


is driven in the forward direction to move the cutter holder


17


, via the timing belt


28


, leftward as viewed in

FIGS. 5 and 6

until the left tip of the horizontal support body


47


abuts against the left chassis frame


6


, whereupon the horizontal support body


47


moves rightwards with respect to the cutter holder


17


. When the horizontal support body


47


moves rightwards, the large-diameter first steel ball


45


is separated from the upper edge of the cutter shaft


40


, and in its place, the small-diameter second steel ball


46


presses down on the upper end of the cutter shaft


40


. As a result, the cutter shaft


43


rises upward by a distance equal to the difference in the radius of the first steel ball and the radius of the second steel ball


46


. In this way, the half cut position shown in

FIGS. 11 and 12

can be selected.




Although the support body


47


and the cover body


48


are urged upward by the resilient plate springs


54


,


55


, the adjustment screw


52


pressing against the upper surface of the cover body


48


regulates the maximum height at which the cutter shaft


43


can be raised upward. As a result of this configuration, there will be no unevenness in depth of full cuts and half cuts.




When the cutter shaft


40


is moved from the half cut position to the full cut position, the cutter holder


17


is moved rightward as viewed in

FIG. 5

so that the right end of the horizontal support body


47


abuts against the right chassis frame


6


. The horizontal support body


47


will move leftward relative to the cutter holder


17


so that the second steel ball


46


is separated from the upper edge of the cutter shaft


40


and, in its place, the first steel ball


45


presses down against the upper edge of the cutter shaft


40


. The cutter shaft


40


will move downward by a distance equal to the difference between the radius of the first steel ball


45


and the radius of the second steel ball


46


, so that the full cut position can be selected.




Before the vertical position of the cutter shaft


40


can be changed by leftward and rightward movement of the horizontal support body


47


, the lower end of the adjustment screw


52


must rise over the curved protrusion


51


at the upper surface of the cover body


48


with a resistive click. Therefore, the horizontal support body


47


will not accidentally shift leftward or rightward. As a result, the selected height of the cutter shaft


40


will not unintentionally fluctuate. As shown in

FIG. 6

, in order to regulate the maximum movement of the horizontal support body


47


in the leftward and rightward directions, the cover body


48


can be configured so that its front edge (and rear edge) abuts against the inner surface of the hollow case portion


17




b


when the horizontal support body


47


is moved to a maximum desired position in the leftward and rightward directions.




When the roll sheet


2


is not to be cut, the cutter holder


17


should be retracted to a corner of the bed


16


where the roll sheet


2


does not pass. Alternatively, the first electromagnetic solenoid


35


can be turned on so that the cutter holder


17


is entirely lifted greatly away from the bed


16


.




Next, a second embodiment of the present invention will be described while referring to

FIGS. 7 and 8

. A horizontal support body


60


is positioned so as to be movable in leftward and rightward directions within the hollow case portion


17




b


of a cutter holder


17


′. A slanting surface


61


is formed on the lower surface of the horizontal support body


60


. The slanting surface


61


is for a selecting vertical position of the cutter shaft


40


. The hemispherical upper end of the cutter shaft


40


abuts against the slanting surface


61


. The left and right ends of the horizontal support body


60


protrude out of the cutter holder


17


′ through the guide grooves


50




a,




50




b


cut into the side surface of the hollow case portion


17




b.


The upper surface of the cover body


48


is level. The downward-facing hemispherical lower end of the adjustment screw


52


abuts against the upper surface of the cover body


48


in order to adjust the vertical position of the cover body


48


and the cutter shaft


40


. Other configuration is substantially the same as that of the first embodiment, the same components and configuration are provided with the same numbering and their detailed description is omitted.




According to the second embodiment, by moving the horizontal support body


60


to the inner rightward edge of a cutter holder


17


′, the cutter shaft


40


will be maximally raised up into the half cut position. On the other hand, by moving the horizontal support body


60


to the inner leftward edge of the cutter holder


17


′, the cutter shaft


40


will be maximally lowered into the full cut position. By stopping the upper edge of the cutter shaft


40


at a intermediate position along the slanting portion


61


, the depth of the half cut can be adjusted to increase with a distance of the horizontal support body


60


in the leftward direction. Accordingly, the vertical position of the cutter shaft


40


can be adjusted linearly rather than in a step-like manner.




According to a third embodiment shown in

FIGS. 9 and 10

, a cutter shaft


40


of a cutter holder


172


″ is rotatably and vertically movably disposed in the guide cylinder portion


17




a.


A hollow case portion


17




b


is connected to the upper part of the guide cylinder portion


17




a.


A chamber


44


is defined by the hollow case portion


17




b


and a lid portion


17




c,


which covers the upper part of the hollow case portion


17




b.


The upper end (horizontal end surface) of the cutter shaft


40


is exposed in the chamber


44


. A guide cylinder portion


63


is provided in the chamber


44


. The lower peripheral surface of a selection body


62


is rotatably supported in the guide cylinder portion


63


. The selection body


62


has an elongated round-rod shape and is for selecting a vertical position of the cutter shaft


40


. A fitted body


64


is disposed in an indentation


65


formed in the lower surface of the lid portion


17




c.


The fitted body


64


has a substantial rectangular shape when viewed in a plan view, and so cannot be rotated, but is movable in the vertical direction. A screw portion


62




a


is formed at the outer periphery of the selection body


62


. The screw portion


62




a


is a right-hand screw in the present embodiment and is screwingly engaged in the fitted body


64


. An operation arm


66


protrudes from the vertical center of the selection body


62


. A window


67


is formed by cutting out a side surface of the hollow case portion


17




b.


The operation arm


66


protrudes out from the cutter holder


17


″ through the window


67


.




An adjustment screw


68


for integrally adjusting vertical positions of both the selection body


62


and the operation arm


66


is disposed to press down on the fitted body


64


. A stopper ring screw


69


prevents the adjustment screw


68


from being unintentionally rotated.




With this configuration, when the second drive motor


29


is rotated in the forward direction, the cutter holder


17


″ is moved leftward as viewed in

FIG. 10

via the timing belt


28


, so that the left side of the operation arm


66


collides against a pressing rib


70




a,


which protrudes from leftward chassis frame


6


as shown in FIG.


5


. As a result, the operation arm


66


pivots in the clockwise direction as viewed in

FIG. 10

into the position indicated by a two-dot chain line of the operation arm


66


in FIG.


10


. In association with this, the screw portion


62




a


of the selection body


62


rotates downward out from the fitted body


64


. Because the selection body


62


itself moves downward, the cutter shaft


40


is pressed downward into the full out position.




On the other hand, when the cutter holder


17


″ is moved rightward, the right side surface of the operation arm


66


collides against a pressing rib


70




b,


which protrudes from the right chassis frame


6


. As a result, the operation arm


66


rotates in the counterclockwise direction as viewed in

FIG. 10

into the position indicated in solid line in FIG.


10


. In association with this, the screw portion


62




a


of the selection body


62


will screw up into the fitted body


64


. Because the selection body


62


itself rises upward, the cutter shaft


40


will be raised into its half cut position.




In the third embodiment also, by stopping counterclockwise rotation of the operation arm


66


somewhere intermediate within its maximum leftward and rightward movement range, the depth of a half cut can be adjusted. This can be realized by adjusting the amount that the cutter holding


17


″ is moved horizontally with respect to the pressing ribs


70




a,




70




b.







FIG. 14

is a schematic cross-sectional view showing a tack sheet printing device


100


according to a fourth embodiment of the present invention.

FIG. 15

is a magnified view of

FIG. 14

showing essential portions of a selection mechanism


135


in the tack sheet printing device


100


.

FIG. 16

is a plan view partially in cross-section showing mechanism for adjusting the vertical positions of the cutter holder and the cutter shaft within the cutter holder.

FIG. 17

is a cross-sectional side view showing the mechanism of FIG.


16


.




An explanation will be provided for the tack sheet printing device


100


according to the fourth embodiment while referring to

FIGS. 14

to


17


.




As shown in

FIG. 14

, the print device


100


has a pair of lower frames


101


,


101


. Upper frames


109


,


109


pivot upwards with respect to a pair of roller frames


101


,


101


around a mounting shaft


108


. A roll sheet


2


, having the same configuration as the roll sheet


2


described the first embodiment, is rotatably supported between right ends of the lower frames


101


,


101


. A printing portion


102


for unrolling the roll sheet


2


, and printing on the recording sheet


3


of the roll sheet


2


, is provided near the center of the printing device


100


.




A cutter holder


119


is disposed downstream of the printing portion


102


with respect to the path traveled by the roll sheet


2


. The cutter holder


119


supports a cutter


121


in confrontation with a table


104


. Drive rollers


105




a,




105




b


for transporting the roll sheet


2


between the cutter holder


119


and the table


104


are disposed upstream and downstream on either side of a table


104


. The drive rollers


105




a,




105




b


are both driven to rotate in the same direction by a Y-axis motor


106


via a gear transmission mechanism


107


. Pinch rollers


110




a,




110




b


are disposed between the upper frames


109


,


109


at a position confronting the drive rollers


105




a,




105




b


from above. When the upper frames


109


,


109


are pivoted downward closed on the lower frames


101


,


101


, the roll sheet


2


is sandwiched between and transported by the pinch rollers


110




a,




110




b


and the drive rollers


105




a,




105




b.






After the print portion


102


prints on the roll sheet


2


, the roll sheet


2


is picked up by the rollers


105




a,




105




b,




110




a,




110




b


and is transported leftward as viewed in

FIG. 14

, between the cutter holder


119


and the table


104


, whereupon the cutter


121


completely or half cuts the roll sheet


2


.




A carriage


111


is provided for reciprocally transporting the cutter holder


119


is a widthwise direction, that is, in an X direction, across the roll sheet


2


. A main guide shaft


112


having a circular rod shape is suspended between the pair of upper frames


109


,


109


. The carriage


111


is freely slidably mounted on the main guide shaft


112


in the X direction.




As best seen in

FIG. 17

, a slide rod


111




a


having a protruding curved shape in cross section is provided to a rear surface of the carriage


111


. A slide roller


114


is supported by the carriage


111


in confrontation with the slide rod


111




a.


An auxiliary guide shaft


113


having an L shape in cross section, extends between the pair of upper frames


109


,


109


at a position above the carriage


111


. The auxiliary guide shaft


113


is freely slidably sandwiched between the slide rod


111




a


and a slide roller


114


so as to support the posture of the carriage


111


.




As shown in

FIG. 16

, a slave pulley


115




b


and a drive pulley


115




a


are positioned on inner surfaces of the pair of upper frames


109


,


109


. A timing belt


116


is wrapped between the slave pulley


115




b


and the drive pulley


115




a.


One position on the timing belt


116


is fixed to an attachment position on the rear surface of the carriage


111


. A transmission gear


117




b


in meshing engagement with the drive pulley


115




a


has a bevel gear (not shown) sharing the same rotational shaft. A gear transmission mechanism


117


is disposed on the right upper frame


109


, on a side of the upper frame


109


opposite from the drive pulley


115




a.


The gear transmission mechanism


117


has a large gear


117




a


and a bevel gear (not shown) sharing the same rotational shaft as the large gear


117




a.


The bevel gear of the transmission gear


117




b


is meshingly engaged with the bevel gear of the transmission gear


117




b.


Although not shown, an X-axis motor is provided for driving the drive pulley


115




a


via the large gear


117




a,


the bevel gears (not shown), and the transmission gear


117




b.






As best seen in

FIG. 17

, a vertical movement block


123


is mounted on the carriage


111


by a vertical guide


118


. The vertical movement block


123


is mounted in a manner that enables free vertical movement without falling off the carriage


111


.




The cutter holder


119


has a substantially cylindrical main cylinder


119




a


fixed on the vertical movement block


123


. The height of the cutter holder


119


can be appropriately selected and maintained by a holder height adjustment mechanism


122


indicated in

FIG. 16

, and to be described later.




Here, an explanation will be provided for configuration of the cutter holder


119


while referring to FIGS.


18


(


a


) and


18


(


b


).




A circular rod-shaped cutter shaft


120


is supported in an inner diameter portion of the main cylinder


119




a


by a radial bearing


124


so as to be capable of vertical movement following an imaginary axial line of the shaft


120


and free rotational movement around the imaginary axial line. The cutter


121


is disposed at the lower end of the cutter shaft


120


, in a hole formed in a slide cover


129


mounted on the lower end of the main cylinder


119




a.


In the same manner as in the first embodiment, the cutter blade of the cutter


121


is slightly eccentric with respect to the imaginary axial line (rotational center line) of the cutter shaft


120


. As will be described later, configuration is provided for selectively retracting the cutter


121


into the hole of the slide cover


129


as shown in FIG.


18


(


a


), and protruding the cutter


121


from the main cylinder


119




a


as shown in FIG.


18


(


b


). A flange rib


127


is provided near the upper end of the cutter shaft


120


. An urging spring


126


for urging the cutter shaft


120


upwards is disposed between the flange rib


127


and the bearing


124


.




A presser


125


is freely vertically movably disposed in an upper portion of the inner diameter portion of the same main cylinder


119




a.


Although not shown in the drawings, the presser


125


has a angled shape, such as a square shape, in cross section to prevent it from rotating within the main cylinder


119




a.


A pivot bearing


128


is provided at the lower end of the presser


125


, in abutment with a conical portion at the upper end of the cutter shaft


120


, to enable the cutter shaft


120


to freely rotate with respect to the presser


125


.




A screw shaft portion


131


, a gear


132


, and the selection mechanism


135


are provided for adjusting protrusion amount of the blade tip from the hole in the slide cover


129


. A lid


130


is held by a screw


133


to the upper end of the main cylinder


119




a


so as to be freely detachable but incapable of rotation with the screw shaft portion


131


. The screw shaft portion


131


is screwingly engaged in the lid


130


. The screw shaft portion


131


includes a screw portion


131




a


screwed into a female screw cut into the presser


125


so that rotation of the screw shaft portion


131


vertically moves the presser


125


, that is, either up or down depending on rotation direction of the screw shaft portion


131


. The gear body


132




a


is connected to the tip end of the screw shaft portion


131


so as to rotate integrally with the screw shaft portion


131


.




In the present embodiment, the pitch of the screw portion


131




a


is smaller than the pitch of the screw at the upper portion of the screw shaft portion


131


, desirably one half as small. This configuration enables more minute adjustment in the vertical position of the presser


125


. However, it should be noted that the vertical position of the presser


125


can be properly adjusted even if the pitch of the screw portion


131




a


is the same or even larger than the pitch of the screw at the upper portion of the screw shaft portion


131


.




The selection mechanism


135


is for vertically moving the presser


125


, that is, via the screw shaft portion


131


and the gear


132


, in accordance with movement of the cutter holder


119


in the X direction, and is best shown in

FIGS. 15

to


17


, and FIGS.


24


(


a


) to


24


(


c


). The selection mechanism


135


includes a central gear


137


, a pair of planetary gears


139


,


140


, and a rack


141


. The central gear


137


is freely rotatably supported on a vertical shaft


136


protruding from an upper end of the carriage


111


. A bracket


138


is swingingly pivotably mounted on the vertical shaft


136


. The pair of planetary gears


139


,


140


are supported on the bracket


138


in constant meshing engagement with the central gear


137


. The rack


141


is fixed in place following the lengthwise direction of the auxiliary guide shaft


113


and is meshingly engaged with the central gear


137


.




As shown in

FIG. 20

, the planetary gears


139


,


140


are disposed at different heights in the axial direction of the screw shaft portion


131


so that the left side planetary gear


139


engages the gear


132


at a height lower than where the right side planetary gear


140


engages with the gear


132


by an amount substantially the same as the thickness of the gear


132


.




With this configuration, the pair of planetary gears


139


,


140


can selectively meshingly engaged with the gear


132


of the cutter holder


119


to selectively rotate the gear


132


forwardly or reversibly, and consequently adjust the vertical position of the presser


125


in the cutter holder


119


. That is, when the carriage


111


moves rightward as viewed in FIGS.


16


and


24


(


b


), the central gear


137


rotates counterclockwise and the planetary gears


139


,


140


rotate clockwise, thereby pivoting the bracket


138


counterclockwise to bring the left side planetary gear


139


into meshing engagement with the gear


132


. Rotation of the left side planetary gear


139


rotates the gear


132


counterclockwise, thereby raising the presser


125


up as shown in FIG.


18


(


a


). In this condition, the cutter


121


is retracted into the hole at the lower end of the cutter holder


119


.




Contrarily, when the carriage


111


moves leftward as viewed in FIGS.


16


and


24


(


c


), the central gear


137


rotates clockwise and the planetary gears


139


,


140


rotate counterclockwise, thereby pivoting the bracket


138


clockwise, to bring the right side planetary gear


140


into meshing engagement with the gear


132


. Rotation of the right side planetary gear


140


rotates the gear


132


clockwise so that the presser


125


is lowered as shown in FIG.


18


(


b


). In this condition, urging force of the spring


126


urges the cutter


121


to protrude out from the hole in the lower end of the cutter holder


119


.




Next, the holder height adjusting mechanism


122


indicated in

FIG. 16

will be described while referring to

FIGS. 15

to


17


,


19


, and


20


to


23


. The holder height adjusting mechanism


122


enables changing and maintaining the vertical position of the cutter holder


119


to a variety of heights.




As shown in

FIG. 16

, a horizontal shaft


142


is supported between the pair of upper frames


109


,


109


. One edge of an elongated pivot member


143


is mounted on the horizontal shaft


142


. The other edge of the pivot member


143


is formed with rod-shaped slide portion


143




a.


As shown in

FIG. 17

, the slide portion


143




a


is fitted in a fitting portion


144


formed in the vertical movement block


123


so as to be capable of pivoting and moving horizontally in the fitting portion


144


. With this configuration, the pivot body is pivotable upward and downward around the horizontal shaft


142


between the position shown in straight line and the position shown in two-dot chain line in FIG.


17


.




A first lever


147


and a second lever


149


are supported on the outside of the upper frame


109


, with the second lever


149


closer to the side surface of the upper frame


109


. As shown in FIG.


19


(


a


), the first lever


147


is formed with a shaft hole


147




a


near one end, a substantially square-shaped restricting hole


152


near the other end, and a substantially rectangular-shaped second restriction hole


160


near the middle. A spring support hole


147




b


is formed near the restricting hole


152


.




As shown in FIG.


19


(


b


), the second lever


149


has a two-armed shape, with a shaft hole


149




a


formed at the juncture of the two arms, an engagement pin


157


protruding both leftward and rightward, as viewed in

FIG. 16

, from near the tip of one arm, and an elongated hole


151


formed near the tip of the other arm. A restricting pin


159


is formed between the shaft hole


149




a


and the elongated hole


151


.




As shown in

FIG. 16

, the first lever


147


and the second lever


149


are freely pivotably supported on the same shaft


150


via the shaft holes


147




a,




149




a,


respectively. An operation pin


145


protrudes horizontally from one end of the slide portion


143




a,


outward from a window hole


146


of the upper frame


109


, and through the elongated hole


151


and the restricting hole


152


. As shown in FIG.


21


(


c


), the restricting pin


159


of the second lever


149


is exposed through the second restriction hole


160


of the first lever


147


.




A Z-axis motor


155


is disposed on the inner surface of the upper frame


109


, with its pinion gear


155




a


protruding through to the outside of the upper frame


109


. The Z-axis motor


155


is formed from a stepping motor capable of forward and reverse rotation.




A cam plate


154


is freely rotatably supported on an outer surface of the upper frame


109


. The cam plate


154


is formed at its outer peripheral surface with a gear


154




a


in meshing engagement with the pinion gear


155




a


of the Z-axis motor


155


. The outer surface of the cam plate


154


is formed with a spiral-shaped cam groove


156


engaged with one end of the engagement pin


157


. A tension spring


158


spans between the other end of the engagement pin


157


and the spring support hole


147




b


of the first lever


147


.




A coil spring


153


shown in

FIG. 16

is provided between the second lever


149


and the operation pin


145


to urge the operation pin


145


, and consequently the free end of the pivot member


143


, downward into the orientation shown in FIG.


23


. The coil spring


153


has an urging force low enough so that the blade tip of the cutter


121


does not pierce into the coil sheet


2


merely by the urging force of the coil spring


153


alone.




With this configuration, after the power of the print unit I is turned on and initiation is performed, the Z-axis motor


155


rotates clockwise as viewed in

FIG. 15

, so the pinion gear


155




a


rotates clockwise. As a result, the cam plate


154


rotates counterclockwise, until the engagement pin


157


of the second lever


149


collides with the outer most radial end of the cam groove


156


in the orientation shown in FIG.


21


(


a


). When the engagement pin


157


collides with the end of the cam groove


156


, the Z-axis motor


155


loses synchronization. The phase position of the cam plate


154


when the Z-axis motor


155


loses synchronization is set as the zero degree angle of the cam. In this condition, the operation pin


145


is pressed upward by the lower edge of the main restriction hole


151


of the second lever


159


, against the urging force of the coil spring


153


. The free end of the pivot member


143


pivots upward by a considerably large amount, so that the vertical movement block


123


, and consequently the cutter holder


119


, moves upwards to prevent the blade tip of the cutter


121


from reaching the surface of the roll sheet


2


on the table


104


, even if the blade tip of the cutter


121


protrudes from the hole in the slide cover


129


in the manner shown in FIG.


18


(


b


).




Next, the Z-axis motor


115


is driven to rotate counterclockwise as viewed in

FIG. 15

until the cam plate


154


rotates clockwise into the orientation shown in FIG.


21


(


c


), which is a cam angle of about 141 degrees. Then drive of the Z-axis motor


115


is stopped. This position will be referred to as a release position and is indicated by the single-dot chain line in FIG.


23


. In the release position, the cutter holder


119


is maintained at a vertical position low enough to prevent the gear


132


from meshingly engaging with the left and right planetary gears


139


,


140


, but high enough to still prevent the blade tip of the cutter


121


from contacting the upper surface of the roll sheet


2


on the table


104


even if the blade tip protrudes from the lower surface of the slide cover


129


.




Next, the Z-axis motor


155


is started up to move the carriage


111


horizontally to a desired position in the widthwise direction of the roll sheet


2


and then temporarily stopped. In this condition, the Z-axis motor


155


is rotated clockwise as viewed in

FIG. 15

until the cam plate


154


rotates counterclockwise into a cam phase angle of about nine degrees as shown in FIG.


21


(


b


), whereupon the Z-axis motor


155


is stopped. In this orientation, the operation pin


145


is pressed upward by the lower edge of the main restriction hole


151


in the second lever


149


so that the free end of the pivot member


143


is pivoted upwards. As a result, the vertical movement block


123


, and consequently the cutter holder


119


, rises greatly upward into the vertical position indicated by a two-dot chain line condition of FIG.


23


. This vertical position will be referred to as the blade tip protrusion amount adjustment position. In the blade tip protrusion amount adjustment position, the cutter holder


119


is high enough so that the blade tip of the cutter


121


does not contact the surface of the roll sheet


2


on the table


104


even if the blade tip protrude from the lower surface of the slide cover


129


. Moreover, the gear


132


can meshingly engage with the left and right planetary gears


139


,


140


of the selection mechanism


135


so that the protruding amount of the blade tip of the cutter


12


can be adjusted in the following manner.




That is, as mentioned previously, when the carriage


111


is moved rightward as viewed in FIG.


24


(


b


), the central gear


137


rotates counterclockwise so that the bracket


138


pivots counterclockwise by forward rotation of the pair of meshingly engaged planetary gears


139


,


140


, and the left side planetary gear


139


meshingly engages with the gear body


132


protruding from the upper end of the cutter holder


119


. Further movement of the carriage


111


is transmitted to the gear body


132


, which rotates counterclockwise accordingly. The presser


125


is raised upward by the counterclockwise movement of the gear body


132


. The cutter


121


is raised upward by the force of the urging spring


126


so that the blade tip is retracted into the lower end of the cutter holder


119


.




Therefore, if the blade tip of the cutter


121


protrudes from the slide cover


129


, that is, by an amount for either a full cut or a half cut, because of a previous cutting operation, then the blade tip of the cutter


121


can be raised up by an amount proportional to the rotation amount of the Z-axis motor


155


and the movement amount of the carriage


121


, into a position completely within the hole in the lower surface of the slide cover


121


. The cutter holder


119


can be transported in this condition without cutting the roll sheet


2


at all.




Contrarily, when the carriage


111


is moved leftward as viewed in FIG.


24


(


c


), the left planetary gear


140


meshingly engages with the gear


132


. As a result, the gear


132


is rotated clockwise and the vertical position presser


125


, and consequently the cutter


12


, is lowered by an amount proportional to the horizontal movement amount of the carriage


111


. Therefore, the amount that the blade tip of the cutter


12


protrudes from the lower surface of the slide cover


129


can be freely adjusted, for example, from a full cut amount, wherein the blade protrudes out greatly, to a half cut amount.




After operations for adjusting a protrusion amount of the blade tip are completed, by again lowering the cutter holder


119


to the release position indicated by the single-dot chain line in

FIG. 23

, the gear


132


can be maintained at a vertical position low enough so it does not meshingly engage with the left or the right planetary gears


139


,


140


. In this condition, the Y-axis motor


106


and the Z-axis motor


155


are started up to move the roll sheet


2


and the cutter


121


to a desired cut start position for a full cut or a half cut of the roll sheet


2


. In this condition, the Z-axis motor


155


is driven so set the positional phase of the cam groove to approximately 178 degrees as shown in FIG.


22


(


a


). As a result, the cutter holder


119


is slightly lowered so that the blade tip of the cutter


121


lightly abuts against the surface of the roll sheet


2


.




Until the cam groove


156


reaches the cam phase angle of 178 degrees, the regulation pin


159


of the second lever


149


abuts against the upper edge of the second regulation hole


160


in the first lever


147


, so that the upper edge of the main regulation hole


152


in the first lever


147


and the operation pin


145


of the rotated body


143


are separated from each other, and spring force from the coil spring


158


is not transmitted to the pivot member


143


.




When further rotation of the cam plate


154


rotates the second lever


149


counterclockwise from the orientation shown in FIG.


22


(


a


), urging force of the coil spring


153


between the operation pin


145


and the second lever


149


, maintains the operation pin


145


in contact with the lower edge of the elongated hole


151


of the second lever


149


so that the operation pin


145


, and consequently the pivot member


143


, pivots counterclockwise. The vertical movement block


123


moves downward as a result.




The blade tip of the cutter


121


is abutted against the roll sheet


2


when the vertical movement block


123


moves downward. However, because the coil spring


153


is set with an urging force that is insufficient to pierce the roll sheet


2


with the blade tip of the cutter


121


using urging force of the coil spring


153


alone, the vertical movement block


123


stops lowering at the point where the blade tip of the cutter


121


abuts against the roll sheet


2


. Downward movement of the operation pin


145


and pivotal movement of the pivot member


143


also stops.




As a result, further rotation of the cam plate


154


from the cam phase angle of 178 degrees rotates only the second lever


149


, so that the operation pin


145


separates from the lower edge of the elongated hole


151


in the second lever


149


and a gap opens between the operation pin


145


and the main regulation hole


152


. At this time, the operation pin


145


is urged downward by the weak force of the screw spring


153


, so that the entire cutter holder


119


attached to the vertical movement block


123


is pressed downward by the pivot member


143


which is connected to the operation pin


145


, and the blade tip of the cutter


121


at the lower end of the cutter holder


119


lightly contacts the roll sheet


2


. This phase position will be referred to as a blade tip direction adjustment position. In this condition, the blade tip of the cutter


121


abutting against the surface of the roll sheet


2


can be faced in a predetermined cut direction by driving either or both of the Z-axis motor


155


and the Y-axis motor


106


.




Before an actual full or half cut operation is executed, the Z-axis motor


155


is operated until the cam groove is oriented to a cam phase angle of approximately 300 degrees as shown in FIG.


22


(


b


). In this phase position, the upper edges of both the main restriction hole


152


in the first lever


147


and the regulation hole


152


press the operation pin


145


downward, so that the great force of the tension spring


158


attached to the first lever


147


operates on the operation pin


145


and the free end of the pivot member


143


is greatly pivoted downward. The pivot member


143


presses the vertical movement block


123


and consequently the entire cutter holder


119


downward into the position indicated in solid line shown in FIG.


23


. As a result, the blade tip of the lower end of the cutter


121


pierces the roll sheet


2


by an amount corresponding to the protrusion amount of the blade tip from the sliding plate


129


.




In this condition, either or both of the Z-axis motor


155


and the Y-axis motor


106


are operated to cut the roll sheet


2


, such as in an ellipsoidal, rectangular, or other optional half cut shape.




As a modification of the fourth embodiment, the presser


125


can be provided rotatable with respect to the cutter holder


119


, and the screw shaft portion


131


and the presser


125


can be fixed together, such as by a vertical pin. With this configuration, rotation of the rotating body


132


rotates and raises the presser


125


.




A modification of the fourth embodiment is shown in FIG.


26


. The screw shaft portion


131


attached to the gear


132


is mounted so as to be freely rotatable with respect to the lid


130


, rather than screwed into the lid


130


. Further the presser


125


is non-rotatably fitted in the cutter holder


119


and screwingly engaged with the screw shaft portion


131


. Therefore, rotation of the gear body


132


in a forward direction in accordance with movement of the carriage


111


, the presser


125


will move upward in proportion to the rotation amount. Contrarily, by rotating the gear


132


reversibly, the presser


125


will be lowered in proportion to the rotation amount.




The present invention is not limited to application to a printing device for cutting a roll sheet


2


. The present invention can be applied to a cutting device for completely cutting a thick paper to form a desired geometric shape, and then half cutting the resultant shape at appropriate positions so that the full cut shape can be easily bent and folded into a package box, for example.




Also, the cutter holder need not be moved by using a carriage. Instead, the bed on which the workpiece sheet is mounted can be moved along a horizontal plane in X and Y directions.



Claims
  • 1. A cutter comprising:a bed for supporting a work piece to be cut; a cutter holder disposed in confrontation with the bed; a drive mechanism that moves the cutter holder in opposing directions along a first path parallel with a surface of the bed; a cutter shaft supported within the cutter holder movable in opposing directions along a second path that extends perpendicular to the first path, the cutter shaft having two ends, one end being provided with a cutter that selectively protrudes from one end of the cutter holder depending on position of the cutter shaft along the second path with respect to the cutter holder; and a conversion unit disposed at the other end of the cutter shaft, and that converts movement of the cutter holder driven by the drive mechanism along the first path into movement of the cutter shaft along the second path, to select the position of the cutter shaft on the second path with respect to the cutter holder and the surface of the bed.
  • 2. A cutter as claimed in claim 1, wherein the conversion unit includes:an operation member partially disposed in the cutter holder, and having two ends that protrude away from each other from opposite sides of the cutter holder in the opposing directions of the first path, the operation member moving in a selected one of the opposing directions of the first path by abutment of one of the ends caused by movement of the cutter holder in the other of the opposing directions of the first path; and a selection unit disposed in contact with the other end of the cutter shaft, and driven to select position of the cutter shaft along the second path by movement of the operation member in the selected one of the opposing directions of the first path.
  • 3. A cutter as claimed in claim 2, further comprising an adjustment unit that adjusts an initial position of at least one of the selection unit and the operation member along the second path.
  • 4. A cutter as claimed in claim 1, wherein the conversion unit includes:a selection member with a screw portion, the selection member moving in one of the opposing directions of the second path by screwing action generated when the selection member rotates in one direction, and in another of the opposing directions of the second path by screwing action generated when the selection member rotates in an opposite direction; and an operation member having one end connected to the selection member and another end protruding through a side of the cutter holder, the operation member rotating the selection member in a corresponding direction when pivoted, the operation member pivoting according to abutment of the other end caused by movement of the cutter holder.
  • 5. A cutter as claimed in claim 4, further comprising an adjustment unit that adjusts an initial position of the selection member along the second path.
  • 6. A cutter as claimed in claim 1, wherein the conversion unit includes:a presser disposed at the other end of the cutter shaft and freely moving in the opposing directions of the second path; a movement unit connected to the presser and protruding from the other end of the cutter holder, the movement unit moving the presser selectively in the opposing directions of the second path depending on rotational direction of the movement unit; and a selection unit that rotates the movement unit in a rotational direction that depends on direction of movement of the cutter holder, in order to move the presser, and consequently the cutter shaft, in a corresponding one of the opposing directions of the second path.
  • 7. A cutter as claimed in claim 6, further comprising a mechanism that selectively moves the cutter holder between a position adjacent to a workpiece support surface and separated from the workpiece support surface, wherein the selection unit rotates the movement unit only while the cutter holder is in the position separated from the workpiece support surface.
  • 8. A cutter as claimed in claim 6, wherein:the movement unit includes: a lid disposed at the other end of the cutter holder; a screw shaft portion screwingly engaged in the lid and interlockingly connected with the presser to move integrally with the presser along the second path; and a gear protruding from the other end of the cutter holder and rotating integrally with the screw shaft portion; and the selection unit includes a pair of planetary gears alternately engaging with the gear of the movement unit depending on movement direction of the cutter holder, one planetary gear rotating the gear of the movement unit in one direction, another of the planetary gears rotating the gear of the movement unit in another direction.
  • 9. A cutter as claimed in claim 8, wherein the pair of planetary gears are disposed at different positions from each other in the opposing directions of the second path, and rotate the gear of the movement unit in a suitable direction to adjust position of the presser in the cutter holder with respect to the opposing directions of the second path.
  • 10. A cutter as claimed in claim 6, wherein:the presser is non-rotatably disposed in the cutter holder; the movement unit includes: a lid disposed at the other end of the cutter holder; a shaft portion freely rotatably supported in the lid in a manner that prevents movement of the shaft portion in the opposing directions of the second path with respect to the lid, the shaft portion being screwingly engaged with the presser; and a gear rotating integrally with the shaft portion: and the selection unit includes a pair of planetary gears alternately engaging with the gear of the movement unit depending on movement direction of the cutter holder, one planetary gear rotating the gear of the movement unit in one direction, another of the planetary gears rotating the gear of the movement unit in another direction.
  • 11. A cutter as claimed in claim 1, wherein the movement of the cutter holder along the first path is perpendicular to movement of the cutter shaft along the second path.
  • 12. A device for adjusting vertical position of a cutter, comprising:a bed for supporting a work piece to be cut; a cutter holder disposed in confrontation with the bed; a drive mechanism that moves the cutter holder in a horizontal direction in parallel with a surface of the bed; a cutter shaft freely movable in a vertical direction within the cutter holder, a cutter being provided at a lower end of the cutter shaft; a selection unit abutting a top end of the cutter shaft and selecting rising amount of the cutter shaft in the vertical direction within the cutter holder; and an operation member that moves the selection member to select rising amount of the cutter shaft in the vertical direction in accordance with movement of the cutter holder driven by the drive mechanism in the horizontal direction.
  • 13. A cutter as claimed in claim 12, wherein:the operation member is capable of reciprocal linear movement in directions intersecting an axial line of the cutter shaft; front and rear ends of the operation member protrude from opposite side surfaces of the cutter holder in directions corresponding to linear movement directions of the operation member; and the operation member moves the selection member when the cutter holder is moved in parallel with linear movement directions of the operation member.
  • 14. A device as claimed in claim 12, whereinthe selection member spirally moves with respect to the cutter holder, in parallel with an axial line of the cutter shaft; and the operation member is connected to the selection unit, a front tip of the operation member protruding from a side surface of the cutter holder, the operation member pivoting around the axial line of the cutter shaft with movement of the cutter holder in the horizontal direction, thereby spirally moving the selection member.
  • 15. A device as claimed in claim 12, further comprising an adjustment unit that adjusts an initial vertical position of at least one of the selection member and the operation member.
  • 16. A device for adjusting vertical position of a cutter, comprising:a cutter holder movable vertically and horizontally with respect to a table surface, the cutter holder having two ends; a vertically moving presser fitted in the cutter holder so as to be freely vertically movable in at least an axial direction of the cutter holder; a cutter shaft supported in the cutter holder so as to be freely rotatable and vertically movable, the cutter shaft having two ends, one end provided with a blade that protrudes from and retracts into one end of the cutter holder with vertical movement of the cutter shaft, the other end rotating freely with respect to the vertically moving presser; a movement unit interlockingly linked with the vertically moving presser and protruding from the other end of the cutter holder, the movement unit raising and lowering the vertically moving presser by forward and reverse rotation, respectively: and a selection operation member for rotating the movement unit selectively forward and in reverse in accordance with horizontal movement of the cutter holder while the cutter holder is in a position raised vertically away from the table surface.
  • 17. A device as claimed in claim 16, wherein:the movement unit includes: a lid disposed at another end of the cutter holder opposite the end; a screw shaft portion screwingly engaged in the lid and interlockingly connected with the vertically moving presser to vertically move integrally with the vertically moving presser; and a gear rotating integrally with the screw shaft portion; and the selection operation member includes a pair of planetary gears that freely swing in accordance with horizontal movement of the cutter holder, alternately into meshing engagement with the gear of the movement unit depending on direction of horizontal movement of the cutter holder.
  • 18. A device as claimed in claim 17, wherein the pair of planetary gears are disposed at different heights in an axial direction of the screw shaft portion, and adjust vertical position of the vertically moving presser in the cutter holder by selectively forwardly and reversibly rotating the gear of the movement unit.
  • 19. A device as claimed in claim 16, wherein:the vertically moving presser is prevented from rotating; the movement unit includes: a lid disposed at the other end of the cutter holder; a shaft portion rotatably supported on the lid and screwingly engaged with the vertically moving presser; and a gear rotating integrally with the shaft portion; and the selection operation member includes a pair of planetary gears that freely swing in accordance with horizontal movement of the cutter holder, alternately into meshing engagement with the gear of the movement unit depending on direction of horizontal movement of the cutter holder.
Priority Claims (2)
Number Date Country Kind
10-107854 Apr 1998 JP
11-075563 Mar 1999 JP
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Number Name Date Kind
2808108 Pellegrino Oct 1957 A
3177952 West Apr 1965 A
3802516 Speicher Apr 1974 A
4141264 Weisbeck Feb 1979 A
4608891 Frisby et al. Sep 1986 A
4624169 Nelson Nov 1986 A
4805312 Datwyler Feb 1989 A
4854205 Anderka Aug 1989 A
4920495 Pilkington Apr 1990 A
5010811 Almeras et al. Apr 1991 A
5038654 Mackay Aug 1991 A
5694838 Moll Dec 1997 A
5884546 Johnson Mar 1999 A
5934165 Chatham Aug 1999 A
6152005 Ootsuka Nov 2000 A
Foreign Referenced Citations (4)
Number Date Country
195 21 604 Apr 1997 DE
0 185 617 Nov 1997 EP
2 313 081 Nov 1997 GB
Y2-2-14952 Apr 1990 JP