Information
-
Patent Grant
-
6341548
-
Patent Number
6,341,548
-
Date Filed
Friday, April 16, 199925 years ago
-
Date Issued
Tuesday, January 29, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Rachuba; M.
- Tran; Kim Ngoc
Agents
-
CPC
-
US Classifications
Field of Search
US
- 083 881
- 083 879
- 083 882
- 083 875
- 083 69911
- 083 69861
- 083 69941
- 083 69961
- 101 31
- 101 28
- 101 29
- 101 124
- 101 9303
- 101 4
-
International Classifications
-
Abstract
A cutter shaft 40 provided with a cutter 43 as its lower tip is freely vertically movably disposed in a guide cylinder portion 17a of a cutter holder 17. A horizontal support body 47 is supported in a hollow case portion 17b. A large diameter first steel ball 45 and a small diameter second steel ball 46 are supported in the horizontal support body 47 separated by a suitable distance. The horizontal support body 47 supports the steel balls 45, 46 exposed from a lower end of the horizontal support body 47 but in a manner that prevents the steel balls 45, 46 from falling out of the horizontal support body 47. A cover body 48 is fixed on the upper surface of the horizontal support body 47 to prevent the first and second steel balls 45, 46 from moving in a vertical direction. The side edges of the horizontal support body 47 protrude from guide grooves 50a, 50b formed inside surfaces of the hollow case portion 17b. An adjustment screw screwingly engaged in a lid portion 17c presses downward on the cover body 48. On the other hand, resilient plate springs 54, 55 extending downward from the cover body 48 urge the cover body 48 upward.
Description
FIELD OF THE INVENTION
The present invention relates to a device for adjusting vertical position of a cutter, to enable half cut or full cut in label sheets, wallpaper sheets, strip coat sheets, and the like following an optional direction.
RELATED ART
Japanese Utility-Model Application Publication No. HEI-2-14952 discloses an example of a conventional device for adjusting vertical position of a cutter. The device has two electromagnetic solenoids for selectively adjusting the cutter between an uppermost position, wherein the workpiece is not cut at all, a half cut position, and a full cut position.
The device is provided with a head capable of movement in X and Y directions of a horizontal plane. An outer cylinder is rotatably disposed on the head. A shaft with a cutting blade at its lower end is mounted in a guide tube in the outer cylinder, capable of free vertical movement. A gear is fixed to the outer surface of the outer cylinder. The direction in which the cutting blade faces can be changed by rotating the outer cylinder via the gear.
Another cylinder is fixed to the upper end of the outer cylinder, and a disk is disposed on the other cylinder. A hole is formed in the disk, and the shaft protrudes through the hole. A reciprocal movement spring for urging the disk upwards is disposed between the other cylinder and the disk. A seesaw-type first lever is disposed with one end between the disk and a pin protruding horizontally above the disk from the shaft, and with the other end in confrontation with an output shaft of a half cut electromagnetic solenoid.
A stopper is disposed in a frame above the shaft in abutment with the upper end of the shaft. A cutter position adjustment screw is disposed above the stopper. A cutter pressure spring for urging the stopper downwards extends between the cutter pressure adjustment screw and the stopper. The stopper has a flange that abuts against with the frame to prevent the shaft from lowering beyond a full-cut position to be described later. A second lever is disposed with its operation end in confrontation with the flange of the stopper and with its center in confrontation with the operation shaft of a full cut electromagnetic solenoid.
The amount that the cutter pressure adjustment screw protrudes is adjusted to set force of the cutter pressure spring to a desired half cut amount. When the half cut electromagnetic solenoid is turned off, that is, when it is not energized, upwards urging force of the reciprocal movement spring raises the rising/lowering shaft upwards into a non-cut position via the disk, the tip of the first lever, and the pin.
Next, when the half cut electromagnetic solenoid is turned on, that is, when it is energized, the rising/lowering shaft is lowered to a half cut position by downwards urging force of the cutter pressure spring. When the full cut electromagnetic solenoid is turned on, the second lever presses the stopper downward, so the rising/lowering shaft can be set into its full cut position.
SUMMARY OF THE INVENTION
However, this configuration is extremely complicated and requires a great number of components including two expensive and large electromagnetic solenoids.
It is an objective of the present invention to provide a device for adjusting the vertical position of a cutter, using a simple configuration and horizontal movement of a cutter holder along a horizontal plane, to enable rising and lowering of the cutter in a plurality of different positions, such as a half cut or a full cut position, along a vertical path perpendicular to the horizontal plane.
To achieve the above-described objectives, a cutter according to the present invention includes a cutter holder, a cutter shaft, and a conversion unit. The cutter holder moves in opposing directions along a first path.
The cutter shaft moves within the cutter holder in opposing directions along a second path. The cutter shaft has two ends, one end being provided with a cutter that selectively protrudes from one end of the cutter holder depending on position of the cutter shaft along the second path with respect to the cutter holder.
The conversion unit is disposed at the other end of the cutter shaft, and converts movement of the cutter holder along the first path into movement of the cutter shaft along the second path, to select position of the cutter shaft on the second path with respect to the cutter holder.
Because the conversion unit converts movement of the cutter holder in the one direction into movement of the cutter shaft in another direction, there is no need to provide a separate actuator, such as a solenoid, only for the purpose of selecting position of the cutter shaft. Fewer parts components are necessary and the overall configuration can be simplified.
It is desirable that the conversion unit include an operation member and a selection unit configured in the following manner. The operation member is partially disposed in the cutter holder. The operation member has two ends that protrude away from each other from opposite sides of the cutter holder in the opposing directions of the first path. The operation member moves in a selected one of the opposing directions of the first path by abutment of one of the ends caused by movement of the cutter holder in the other of the opposing directions of the first path.
The selection unit is disposed in contact with the other end of the cutter shaft, and is driven to select position of the cutter shaft along the second path by movement of the operation member in the selected one of the opposing directions of the first path.
With this configuration, the operation member can be linearly moved by moving the cutter holder in parallel with the opposing directions in which the ends of the operation member extend. The linear movement of the operation member drives the selection unit to select the position of the cutter shaft. Therefore, the position of the cutter shaft, and consequently whether cutting is performed, or if so, the depth of cuts, can be easily adjusted, selected, or both, by merely controlling the amount and direction of cutter holder movement.
It is alternatively desirable that the conversion unit include a selection member and an operation member configured in the following manner. The selection member has a screw portion and moves in one of the opposing directions of the second path by screwing action generated when the selection member rotates in one direction, and in another of the opposing directions of the second path by screwing action generated when the selection member rotates in an opposite direction.
The operation member has one end connected to the selection member and another end protruding through a side of the cutter holder. The operation member rotates the selection member in a corresponding direction when pivoted, the operation member pivoting according to abutment of the other end caused by movement of the cutter holder.
With this configuration, the operation member is pivoted by movement of the cutter holder along the first path, which can be horizontally aligned, for example. Pivoting movement of the operation member rotates the selection member, which screwingly rises upward in parallel with an imaginary axial line of the cutter shaft, to a degree corresponding to the amount the selection member rotates. The position of the cutter shaft along the second path, which can be vertically aligned, for example, can be adjusted or selected corresponding to the amount that the selection member is screwed up. Therefore, by only controlling the movement amount of the cutter holder, the cutting depth of the cutter can be easily selected or adjusted.
It is also desirable to provide an adjustment unit that adjusts an initial position of at least one of the operation member and the selection unit along the second path. With this configuration, the depth of half cuts or full cuts can be easily preadjusted corresponding to the thickness of the workpiece to be cut.
It is alternatively desirable to that the conversion unit include a presser, a movement unit, and a selection unit configured in the following manner. The presser is disposed at the other end of the cutter shaft and freely movable in the opposing directions of the second path.
The movement unit is connected to the presser and protrudes from the other end of the cutter holder. The movement unit moves the presser selectively in the opposing directions of the second path, depending on rotational direction of the movement unit.
The selection unit rotates the movement unit in a rotational direction that depends on direction of movement of the cutter holder, in order to move the presser, and consequently the cutter shaft, in a corresponding one of the opposing directions of the second path.
With to this configuration, when the cutter holder moves along the first path, the selection unit rotates the movement unit in a rotational direction that depends on direction of movement of the cutter holder, in order to move the presser, and consequently the cutter shaft, in a corresponding one of the opposing directions of the second path. Rotation of the movement means moves the presser in a corresponding direction, so that the amount that the blade tip at the end of the cutter shaft protrudes can be adjusted.
It is desirable that these operations be performed when the cutter holder is disposed in a position that prevents the blade tip from contacting a workpiece in confrontation with the other end of the cutter holder. After the position of the cutter shaft has been adjusted or selected, the cutter holder need only by lowered to perform cutting operations.
In this way, the operations for adjusting a protrusion amount of the blade tip and cutting operations can be distinguished from each other by selecting vertical position of the cutter holder. Furthermore, the protrusion amount of the blade tip can be greatly or slightly adjusted selectively by selecting movement direction of the cutter holder along the first path while the cutter holder is in its raised up position. Accordingly, an operation for adjusting a protrusion amount of the blade tip can be executed by using movement of the cutter holder while the cutter holder is in its raised position to interrupt cutting operations. As a result, there is no need to provide a separate actuator for this purpose. Also, adjustment operations can be easily performed.
It is alternatively desirable that the movement unit include a lid, a screw shaft portion, and a gear, and that the selection unit includes a pair of planetary gears, all having the following configuration. The lid is disposed at the other end of the cutter holder.
The screw shaft portion is screwingly engaged in the lid and is interlockingly connected with the presser to move integrally with the presser along the second path. The gear protrudes from the other end of the cutter holder and rotates integrally with the screw shaft portion.
The pair of planetary gears alternately engage with the gear of the movement unit, depending on movement direction of the cutter holder. That is, one planetary gear rotates the gear of the movement unit in one direction, and the other planetary gear rotates the gear of the movement unit in another direction.
With this configuration, rotational direction of the gear and the screw shaft portion can be accurately switched using the planetary gears. Also, amount that the presser and the screw shaft portion are moved in the opposing directions of the second path can be accurately changed by the amount that the planetary gears rotate the gear. Also, because the movement amount is stable, the amount that the blade protrudes can be accurately set.
It is desirable that the pair of planetary gears be disposed at different positions from each other in the opposing directions of the second path, and rotate the gear of the movement unit in a suitable direction to adjust position of the presser in the cutter holder with respect to the opposing directions of the second path.
With this configuration, rotational direction of the gear can be selected without error so that the position of the presser in the cutter holder can be accurately adjusted.
It is alternatively desirable that the movement unit includes a lid, a shaft portion, and a gear, and that the selection unit includes a pair of planetary gears, all configured in the following manner. It should be noted that in this case the presser is non-rotatably disposed in the cutter holder.
The lid is disposed at the other end of the cutter holder. A shaft portion is freely rotatably supported in the lid in a manner that prevents movement of the shaft portion in the opposing directions of the second path with respect to the lid. The shaft portion is screwingly engaged with the presser. The gear rotates integrally with the shaft portion.
The pair of planetary gears alternately engage with the gear of the movement unit, depending on movement direction of the cutter holder. That is, one planetary gear rotating the gear of the movement unit in one direction, and the other planetary gear rotates the gear of the movement unit in another direction.
With this configuration, when the cutter holder moves along the first path, the selection unit rotates the movement unit in a rotational direction that depends on direction of movement of the cutter holder, in order to move the presser, and consequently the cutter shaft, in a corresponding one of the opposing directions of the second path. Rotation of the movement means moves the presser in a corresponding direction, so that the amount that the blade tip at the end of the cutter shaft protrudes can be adjusted.
It is desirable that these operations be performed when the cutter holder is disposed in a position that prevents the blade tip from contacting a workpiece in confrontation with the other end of the cutter holder. After the position of the cutter shaft has been adjusted or selected, the cutter holder needs only be lowered to perform cutting operations.
In this way, the operations for adjusting a protrusion amount of the blade tip and cutting operations can be distinguished from each other by selecting vertical position of the cutter holder. Furthermore, the protrusion amount of the blade tip can be greatly or slightly adjusted selectively by selecting movement direction of the cutter holder along the first path while the cutter holder is in its raised up position. Accordingly, an operation for adjusting a protrusion amount of the blade tip can be executed by using movement of the cutter holder while the cutter holder is in its raised position to interrupt cutting operations. As a result, there is no need to provide a separate actuator for this purpose. Also, adjustment operations can be easily performed.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects, features and advantages of the invention will become more apparent from reading the following description of the preferred embodiment taken in connection with the accompanying drawings in which:
FIG. 1
is a plan view showing a tack sheet printing device including a cutting portion according to a first embodiment of the present invention;
FIG. 2
is a cross-sectional side view of the printing device of
FIG. 1
;
FIG. 3
is an enlarged cross-sectional view showing mechanism for raising and lowering a cutter holder of the cutting portion;
FIG. 4
is a perspective view showing a roll sheet of tack paper used in the printing device;
FIG. 5
is a cross-sectional side view showing the cutter holder;
FIG. 6
is a cross-sectional view taken along line VI—VI of
FIG. 5
;
FIG. 7
is a cross-sectional side view showing a cutter holder according to a second embodiment of the present invention;
FIG. 8
is a cross-sectional view taken along line VIII—VIII of
FIG. 7
;
FIG. 9
is a cross-sectional view showing a cutter holder according to a third embodiment of the present invention;
FIG. 10
is a cross-sectional view taken along line X—X of
FIG. 9
;
FIG. 11
is a magnified view showing essential portions of a cutter disposed in a half cut position in the cutter holder;
FIG. 12
is a side view taken along a line XII—XII of
FIG. 11
;
FIG. 13
is a magnified side view showing essential portions of the cutter disposed in a full cut position in the cutter holder;
FIG. 14
is a schematic side view showing a print device according to a fourth embodiment of the present invention;
FIG. 15
is a magnified side view showing a cutting portion of the print device of
FIG. 14
;
FIG. 16
is a plan view showing the cutting portion of
FIG. 15
;
FIG. 17
is an enlarged side view showing a carriage, a cutter holder, and a selection mechanism of the print device of
FIG. 14
;
FIG.
18
(
a
) is a cross-sectional view showing the cutter holder of
FIG. 17
with a cutter in a retracted position;
FIG.
18
(
b
) is a cross-sectional view showing the cutter holder of
FIG. 17
with the cutter in a protruding position;
FIG.
19
(
a
) is a side view showing a first lever of a mechanism for setting vertical position of the cutter holder;
FIG.
19
(
b
) is a side view showing a second lever of the mechanism of FIG.
19
(
a
);
FIG. 20
is a frontal view of the selection mechanism of
FIG. 17
;
FIG.
21
(
a
) is a side view showing the mechanism for setting vertical position of the cutter holder, wherein a cam plate thereof is oriented in an origin setting phase of 0°;
FIG.
21
(
b
) is a side view showing the mechanism of FIG.
21
(
a
), with the cam plate oriented in a phase of 9°;
FIG.
21
(
c
) is a side view showing the mechanism of FIG.
21
(
a
), with the cam plate oriented in a release position phase of 141°;
FIG.
22
(
a
) is a side view showing the mechanism of FIG.
21
(
a
), with the cam plate oriented in a phase of 178° for adjusting direction of the blade tip;
FIG.
22
(
b
) is a side view showing the mechanism of FIG.
21
(
a
), with the cam plate oriented in a cutting phase of 300°;
FIG. 23
is a side view showing changes in vertical position of the cutter holder of the fourth embodiment;
FIG.
24
(
a
) is a plan view showing orientation of the selection mechanism in a release condition;
FIG.
24
(
b
) is a plan view showing orientation of the selection mechanism when the cutter is being raised;
FIG.
24
(
c
) is a plan view showing orientation of the selection operation means when the cutter is being lowered;
FIG.
25
(
a
) is a cross-sectional view showing the cutter in a release condition retracted away from the tack sheet;
FIG.
25
(
b
) is a cross-sectional view showing the cutter in a half cut condition slightly piercing the tack sheet;
FIG.
25
(
c
) is a cross-sectional view showing the cutter in a full cut condition completely piercing the tack sheet; and
FIG. 26
is a cross-sectional view showing a cutter holder according to a modification of the fourth embodiment.
DETAILED DESCRIPTION OF THE EMBODIMENTS
Embodiments of the present invention will be described while referring to the accompanying drawings, wherein like parts and components are designated by the same reference numerals to avoid duplicating description
FIG. 1
is a plan view showing a tack sheet printing device
1
including a cutting portion
15
according to a first embodiment of the present invention.
FIG. 2
is a cross-sectional view of the printing device
1
.
FIG. 3
is a side view showing a mechanism for raising and lower a cutter holder of the cutter portion.
FIG. 4
is a perspective view showing a roll sheet
2
of tack paper.
FIG. 5
is a cross-sectional view of the cutter holder.
As shown in
FIG. 4
, the roll sheet
2
is used by the tack sheet printing device
1
as a workpiece to be cut. The recording sheet
3
is produced by coating an adhesive, such as a pressure sensitive adhesive, on the rear surface of a recording sheet, which is a band-shaped sheet of paper that can be printed on its surface. A band-shaped separation sheet
4
is then adhered onto the adhesive layer. Normally the roll sheet
2
is wound on a paper tube
5
. The recording sheet
3
can also be formed from a gloss-coated paper or a synthetic resin film.
As shown in
FIGS. 1 and 2
, the tack sheet printing device
1
includes right and left side chassis frames
6
,
6
. A pair of support shafts
7
a,
7
b
are disposed, one on each of the chassis frames
6
,
6
. The support shafts
7
a,
7
b
are configured to freely, rotatably support the paper tube
5
of the roll sheet
2
and enable replacement of the roll sheet
2
, including the paper tube
5
. A connection frame
8
connects the chassis frames
6
,
6
with each other. A pair of swing arms
10
,
10
are supported on the connection frame
8
via a lateral shaft
9
. A feed roller
11
is freely, rotatably supported between tips of the swing arms
10
,
10
. The feed roller
11
is driven to rotate by a gear transmission mechanism
22
to be described later. The feed roller
11
abuts against the outer peripheral surface of the roll sheet
2
and transports the roll sheet
2
towards a print portion
12
, which includes a print head
13
and a platen roller
14
. The feed roller
11
is configured to enable reverse feed of the roll sheet
2
in order to perform a half cut operation to be described later.
According to the present embodiment, the print head
13
is a line thermal head with a width substantially the same as the width of the roll sheet
2
. A thermally sensitive sheet is used as the recording sheet
3
. However, other types of print heads, such as an ink jet print head, a type of head that prints using an ink ribbon and dot pins, or a thermal head, can be used as the print head
13
instead.
The cutting portion
15
is disposed downstream from the print portion
12
in the transport direction of the roll sheet
2
. The cutting portion
15
includes a cutting bed
16
at its lower surface and a cutter holder
17
above the cutting bed
16
. The cutting holder
17
is capable of reciprocal movement in the widthwise direction of the roll sheet
2
. A transport pinch roller portion is disposed adjacent the cutting portion
15
at a position downstream from the cutting bed
16
. The transport pinch roller portion includes a drive roller
19
and pressing roller
20
. The pressing roller
20
is supported on an end of a swing lever
18
, which is urged to pivot downwards by an urging spring
21
.
A first drive motor
23
is attached to the inner surface of one of the chassis frames
6
. In the present embodiment, the first drive motor
23
is attached to the right-hand chassis frame
6
. The first drive motor
23
is, for example, a step motor capable of forward and reverse rotation. The first drive motor
23
drives the feed roller
11
via a first gear transmission portion
22
a,
a transmission shaft
24
, and a second gear transmission portion
22
b.
The first gear transmission portion
22
a
is formed from a plurality of gears disposed on the outer surface of the right-hand chassis frame
6
. The second gear transmission portion
22
b
is disposed on one of the swing arms
10
. The first drive motor
23
also drives the platen roller
14
and the drive roller
19
to rotate in the same direction via a third gear transmission portion
22
c.
It should be noted that when the first drive motor
23
rotates in a forward direction, that is, the counter clockwise direction as viewed in
FIG. 2
, the feed roller
11
rotates in a clockwise direction and the platen roller
14
and the drive roller
19
rotate in the counterclockwise direction. As a result, the roll sheet
2
is rotated in the counterclockwise direction and the sheet is transported in a feed direction. On the other hand, when the first drive motor
23
rotates in the reverse rotational direction, that is, the clockwise direction as viewed in
FIG. 2
, the feed roller
11
rotates in the counterclockwise direction and the platen roller
14
and the drive roller
19
rotate in the clockwise direction so that the roll sheet
2
is rotated in the clockwise direction and the sheet is rolled back up onto the roll sheet
2
.
In order to enable reciprocal movement of the cutter holder
17
across the width of the roll sheet
2
, that is, in a direction perpendicular to the transport direction of the roll sheet
2
, a carriage
26
, on which the cutter holder
17
is fixed, is connected to one portion of a timing belt
28
. The timing belt
28
is wound between a pair of pulleys
27
,
27
, which are each mounted on one of the chassis frames
6
,
6
. A second drive motor
29
is fixed to an outer surface of the right side frame
6
. The second drive motor
29
is, for example, a step motor capable of forward and reverse rotation. Driving force from the second drive motor
29
is transmitted to drive the pulleys
27
,
27
via a fourth gear transmission portion
29
formed from a plurality of flat gears and beveled gears.
As shown in
FIGS. 1 and 3
, the base of the carriage
26
is freely slidably fitted on a main guide shaft
31
. An auxiliary guide shaft
32
freely, slidably penetrates through the center of the carriage
26
. Pivot arms
33
,
33
are provided on the chassis frames
6
,
6
and attached one to either end of the auxiliary guide shaft
32
. One end of the auxiliary guide shaft
32
is connected to an output shaft
35
a
of a first electromagnetic solenoid
35
via an operation link
34
. The first electromagnetic solenoid
35
is provided to the outer surface of the left-hand chassis frame
6
. The lower tip of the cutter holder
17
, from which a cutter blade protrudes, is urged to press against the upper surface of the cutting portion bed
16
by an urging spring not shown in the drawings. When the first electromagnetic solenoid
35
is turned on, the output shaft
35
a
protrudes upwards as viewed in FIG.
3
. This movement is transmitted to the carriage
26
via the operation link
34
, the pivot arm
33
, and the auxiliary guide shaft
32
so as to pivot the carriage
26
upwards. As a result, the lower tip of the cutter holder
17
is separated away from the upper surface of the roll sheet
2
.
The swing arm
18
is swung in the vertical direction by a second electromagnetic solenoid not shown in drawings.
Next, an explanation will be provided for a mechanism for adjusting a rising and lowering amount of the cutter.
The cutter holder
17
is shown in detail in
FIGS. 5 and 6
. A circular-rod shaped cutter shaft
40
is fitted within a guide cylinder portion
17
a
at the lower portion of the cutter holder
17
. A pair of upper and lower bearings
41
,
42
enable the cutter shaft
40
to rotate around its lengthwise axis and move in the vertical direction.
As shown in
FIG. 11
, a cutter blade
43
is integrally provided to the lower tip of the cutter shaft
40
. According to the embodiment, a blade tip
43
a
of the cutter
43
is shifted by a distance L
1
from an imaginary axial line
40
a
of the cutter shaft
40
downstream with respect to the direction (indicated by an arrow in
FIG. 11
) of forward movement of the cutter shaft
40
. The cutter
43
is pressed against a work piece by placing a load at the axial center at the upper edge surface of the cutter shaft
40
. This displacement of the cutter blade
43
b
from the imaginary axial line
40
a
enables the cutter blade
43
b
of the cutter
43
to be continually directed in the direction of the forward movement, even when forward movement of the cutter shaft
40
across the roll sheet
2
is changed leftward or rightward. It should be noted that the cutter blade
43
b
can be detachable (replaceable) with respect to the cutter shaft
40
.
As shown in
FIGS. 5 and 6
, a chamber
44
is defined by a hollow case
17
b,
which is connected above the guide cylinder portion
17
a,
and a lid portion
17
c
covering the hollow case portion
17
b.
The upper end (horizontal end surface) of the cutter shaft
40
is exposed into the chamber
44
. Configuration for selecting lowering amount of the cutter shaft
40
is disposed in the chamber
44
. That is, a large diameter first steel ball
45
and a small diameter second steel ball
46
are supported in support indentations of a horizontal support body
47
, separated by an appropriate distance L
2
and supported in a manner where they can not fall out of the support indentations. A cover body
48
is fixed to the upper surface of the horizontal support body
47
by a screw
49
to prevent the first and second steel balls
45
,
46
from moving vertically.
The horizontal support body
47
is formed in a substantially rectangular plate shape. Guide grooves
50
a,
50
b
are cut in confronting side walls of the hollow case portion
17
b.
The ends of the horizontal support body
47
protrude from the guide grooves
50
a,
50
b
out of the cutter holder
17
. A curved protrusion
51
is formed on the upper surface of the cover body
48
and an adjustment screw
52
is screwingly engaged in the lid portion
17
c.
The adjustment screw
52
is for adjusting a vertical position, that is, the height, of the horizontal support body
47
, and consequently of the first and second steel balls
45
,
46
. A hemispherical lower portion of the adjustment screw
52
abuts against the upper surface of the cover body
48
. A stopper screw ring
53
is disposed on the upper surface of the lid portion
17
c
to prevent the adjustment screw
52
from being accidentally rotated.
Two pairs of resilient plate springs
54
,
54
,
55
,
55
extend in an arc shape downward from left and right sides of the cover body
48
. The plate springs
54
,
54
,
55
,
55
are slidably pressed down on the bottom surface of the hollow case portion
17
b.
It should be noted that a slide cover
57
is screwed onto the lower tip of the guide cylinder portion
17
a.
The slide cover
57
slides across the surface of the roll sheet
2
, which is a workpiece to be cut.
Next, an explanation will be provided for operations of the tack sheet printing device
1
. The roll sheet
2
is set at a predetermined position in the printing device
1
. The front edge of the roll sheet
2
is positioned adjacent to the print portion
12
. Then, a power source, not shown in the drawings, is turned on. Image data, such as for characters and symbols, is prepared in an external device, such as a personal computer, or the printing device
1
itself. The image data is transmitted to a memory portion in a controller of the printing device
1
.
Next, once a start command is received, the first drive motor
23
rotates in the forward direction so that the feed roller
11
rotates and the roll sheet
2
progresses forward between the platen roller
14
and print head
13
. As this is occurring, the image data is developed into character data, for example, and sent to the print head
13
, which is a thermal head. Predetermined thermal elements of the print head
13
are driven to print characters
56
and the like on the thermally sensitive recording sheet
3
as shown in FIG.
4
. When the front edge of the roll sheet
2
reaches the location of the pinch roller in the cutting portion
15
, the roll sheet
2
is sandwiched between the drive roller
19
and the pressing roller
20
, and transported leftward as viewed in FIG.
2
.
When the roll sheet
2
is to be cut across its width as shown in
FIG. 4
in order to cut away the front end with respect to the transport direction, the first electromagnetic solenoid
35
is turned off so that the slide cover
57
of the cutter holder
17
abuts against the surface of the recording sheet
3
. While the slide cover
57
is pressed downward by an urging spring not shown in the drawings, as will be described later the cutter
43
is lowered into a full cut position so that both the recording sheet
3
and the separation sheet
4
are cut at the same time. When only the recording sheet
3
is to be cut to form a tack sheet
3
a
shown in
FIG. 4
formed with predetermined rectangular or ellipsoidal shapes, for example, the cutter
43
is lowered into its' half cut position and the cutter holder
17
and the roll sheet
2
are moved relative to each holder
17
in X and Y directions.
Accordingly, when the roll sheet
2
is to be half cut or full cut in a direction parallel with the transport direction, first, the second drive motor
29
is operated to move the carriage
26
in the X direction (leftward and rightward directions) shown in
FIG. 4
to position the blade tip
43
a
of the cutter
43
at a predetermined position. Next, the first drive motor
23
is rotated in the forward direction or the reverse direction to transport the roll sheet
2
in the Y direction (forward and rearward directions). When the roll sheet
2
is to be half cut as indicated by a line
58
, in a slant or curve shape with respect to the transport direction, or full cut, both the first drive motor
23
and the second drive motor
29
are operated simultaneously. To cut the roll sheet
2
in a direction perpendicular to the transport direction, the first drive motor
23
is stopped and only the second drive motor
29
is operated to move the carriage
26
in the X direction (leftward and rightward) shown in FIG.
4
.
Next, an explanation will be provided for operations to adjust the height of the cutter
43
in order to perform a half cut or a full cut by movement of the cutter holder
17
. For example, at first as shown in
FIG. 5
, the horizontal support body
47
is set at a position where its left edge greatly protrudes out of the case position
17
b,
so that the large diameter first steel ball
45
presses down on the upper end of the cutter shaft
40
. In this condition, the cutter shaft
40
is in its full cut position. As shown in
FIG. 13
, the cutter blade
43
b
of the cutter
43
is greatly lowered to reach the upper surface of the bed
16
. In this condition, both the separation sheet
4
and the recording sheet
3
can be cut at the same time. While in this condition, the second drive motor
29
is driven in the forward direction to move the cutter holder
17
, via the timing belt
28
, leftward as viewed in
FIGS. 5 and 6
until the left tip of the horizontal support body
47
abuts against the left chassis frame
6
, whereupon the horizontal support body
47
moves rightwards with respect to the cutter holder
17
. When the horizontal support body
47
moves rightwards, the large-diameter first steel ball
45
is separated from the upper edge of the cutter shaft
40
, and in its place, the small-diameter second steel ball
46
presses down on the upper end of the cutter shaft
40
. As a result, the cutter shaft
43
rises upward by a distance equal to the difference in the radius of the first steel ball and the radius of the second steel ball
46
. In this way, the half cut position shown in
FIGS. 11 and 12
can be selected.
Although the support body
47
and the cover body
48
are urged upward by the resilient plate springs
54
,
55
, the adjustment screw
52
pressing against the upper surface of the cover body
48
regulates the maximum height at which the cutter shaft
43
can be raised upward. As a result of this configuration, there will be no unevenness in depth of full cuts and half cuts.
When the cutter shaft
40
is moved from the half cut position to the full cut position, the cutter holder
17
is moved rightward as viewed in
FIG. 5
so that the right end of the horizontal support body
47
abuts against the right chassis frame
6
. The horizontal support body
47
will move leftward relative to the cutter holder
17
so that the second steel ball
46
is separated from the upper edge of the cutter shaft
40
and, in its place, the first steel ball
45
presses down against the upper edge of the cutter shaft
40
. The cutter shaft
40
will move downward by a distance equal to the difference between the radius of the first steel ball
45
and the radius of the second steel ball
46
, so that the full cut position can be selected.
Before the vertical position of the cutter shaft
40
can be changed by leftward and rightward movement of the horizontal support body
47
, the lower end of the adjustment screw
52
must rise over the curved protrusion
51
at the upper surface of the cover body
48
with a resistive click. Therefore, the horizontal support body
47
will not accidentally shift leftward or rightward. As a result, the selected height of the cutter shaft
40
will not unintentionally fluctuate. As shown in
FIG. 6
, in order to regulate the maximum movement of the horizontal support body
47
in the leftward and rightward directions, the cover body
48
can be configured so that its front edge (and rear edge) abuts against the inner surface of the hollow case portion
17
b
when the horizontal support body
47
is moved to a maximum desired position in the leftward and rightward directions.
When the roll sheet
2
is not to be cut, the cutter holder
17
should be retracted to a corner of the bed
16
where the roll sheet
2
does not pass. Alternatively, the first electromagnetic solenoid
35
can be turned on so that the cutter holder
17
is entirely lifted greatly away from the bed
16
.
Next, a second embodiment of the present invention will be described while referring to
FIGS. 7 and 8
. A horizontal support body
60
is positioned so as to be movable in leftward and rightward directions within the hollow case portion
17
b
of a cutter holder
17
′. A slanting surface
61
is formed on the lower surface of the horizontal support body
60
. The slanting surface
61
is for a selecting vertical position of the cutter shaft
40
. The hemispherical upper end of the cutter shaft
40
abuts against the slanting surface
61
. The left and right ends of the horizontal support body
60
protrude out of the cutter holder
17
′ through the guide grooves
50
a,
50
b
cut into the side surface of the hollow case portion
17
b.
The upper surface of the cover body
48
is level. The downward-facing hemispherical lower end of the adjustment screw
52
abuts against the upper surface of the cover body
48
in order to adjust the vertical position of the cover body
48
and the cutter shaft
40
. Other configuration is substantially the same as that of the first embodiment, the same components and configuration are provided with the same numbering and their detailed description is omitted.
According to the second embodiment, by moving the horizontal support body
60
to the inner rightward edge of a cutter holder
17
′, the cutter shaft
40
will be maximally raised up into the half cut position. On the other hand, by moving the horizontal support body
60
to the inner leftward edge of the cutter holder
17
′, the cutter shaft
40
will be maximally lowered into the full cut position. By stopping the upper edge of the cutter shaft
40
at a intermediate position along the slanting portion
61
, the depth of the half cut can be adjusted to increase with a distance of the horizontal support body
60
in the leftward direction. Accordingly, the vertical position of the cutter shaft
40
can be adjusted linearly rather than in a step-like manner.
According to a third embodiment shown in
FIGS. 9 and 10
, a cutter shaft
40
of a cutter holder
172
″ is rotatably and vertically movably disposed in the guide cylinder portion
17
a.
A hollow case portion
17
b
is connected to the upper part of the guide cylinder portion
17
a.
A chamber
44
is defined by the hollow case portion
17
b
and a lid portion
17
c,
which covers the upper part of the hollow case portion
17
b.
The upper end (horizontal end surface) of the cutter shaft
40
is exposed in the chamber
44
. A guide cylinder portion
63
is provided in the chamber
44
. The lower peripheral surface of a selection body
62
is rotatably supported in the guide cylinder portion
63
. The selection body
62
has an elongated round-rod shape and is for selecting a vertical position of the cutter shaft
40
. A fitted body
64
is disposed in an indentation
65
formed in the lower surface of the lid portion
17
c.
The fitted body
64
has a substantial rectangular shape when viewed in a plan view, and so cannot be rotated, but is movable in the vertical direction. A screw portion
62
a
is formed at the outer periphery of the selection body
62
. The screw portion
62
a
is a right-hand screw in the present embodiment and is screwingly engaged in the fitted body
64
. An operation arm
66
protrudes from the vertical center of the selection body
62
. A window
67
is formed by cutting out a side surface of the hollow case portion
17
b.
The operation arm
66
protrudes out from the cutter holder
17
″ through the window
67
.
An adjustment screw
68
for integrally adjusting vertical positions of both the selection body
62
and the operation arm
66
is disposed to press down on the fitted body
64
. A stopper ring screw
69
prevents the adjustment screw
68
from being unintentionally rotated.
With this configuration, when the second drive motor
29
is rotated in the forward direction, the cutter holder
17
″ is moved leftward as viewed in
FIG. 10
via the timing belt
28
, so that the left side of the operation arm
66
collides against a pressing rib
70
a,
which protrudes from leftward chassis frame
6
as shown in FIG.
5
. As a result, the operation arm
66
pivots in the clockwise direction as viewed in
FIG. 10
into the position indicated by a two-dot chain line of the operation arm
66
in FIG.
10
. In association with this, the screw portion
62
a
of the selection body
62
rotates downward out from the fitted body
64
. Because the selection body
62
itself moves downward, the cutter shaft
40
is pressed downward into the full out position.
On the other hand, when the cutter holder
17
″ is moved rightward, the right side surface of the operation arm
66
collides against a pressing rib
70
b,
which protrudes from the right chassis frame
6
. As a result, the operation arm
66
rotates in the counterclockwise direction as viewed in
FIG. 10
into the position indicated in solid line in FIG.
10
. In association with this, the screw portion
62
a
of the selection body
62
will screw up into the fitted body
64
. Because the selection body
62
itself rises upward, the cutter shaft
40
will be raised into its half cut position.
In the third embodiment also, by stopping counterclockwise rotation of the operation arm
66
somewhere intermediate within its maximum leftward and rightward movement range, the depth of a half cut can be adjusted. This can be realized by adjusting the amount that the cutter holding
17
″ is moved horizontally with respect to the pressing ribs
70
a,
70
b.
FIG. 14
is a schematic cross-sectional view showing a tack sheet printing device
100
according to a fourth embodiment of the present invention.
FIG. 15
is a magnified view of
FIG. 14
showing essential portions of a selection mechanism
135
in the tack sheet printing device
100
.
FIG. 16
is a plan view partially in cross-section showing mechanism for adjusting the vertical positions of the cutter holder and the cutter shaft within the cutter holder.
FIG. 17
is a cross-sectional side view showing the mechanism of FIG.
16
.
An explanation will be provided for the tack sheet printing device
100
according to the fourth embodiment while referring to
FIGS. 14
to
17
.
As shown in
FIG. 14
, the print device
100
has a pair of lower frames
101
,
101
. Upper frames
109
,
109
pivot upwards with respect to a pair of roller frames
101
,
101
around a mounting shaft
108
. A roll sheet
2
, having the same configuration as the roll sheet
2
described the first embodiment, is rotatably supported between right ends of the lower frames
101
,
101
. A printing portion
102
for unrolling the roll sheet
2
, and printing on the recording sheet
3
of the roll sheet
2
, is provided near the center of the printing device
100
.
A cutter holder
119
is disposed downstream of the printing portion
102
with respect to the path traveled by the roll sheet
2
. The cutter holder
119
supports a cutter
121
in confrontation with a table
104
. Drive rollers
105
a,
105
b
for transporting the roll sheet
2
between the cutter holder
119
and the table
104
are disposed upstream and downstream on either side of a table
104
. The drive rollers
105
a,
105
b
are both driven to rotate in the same direction by a Y-axis motor
106
via a gear transmission mechanism
107
. Pinch rollers
110
a,
110
b
are disposed between the upper frames
109
,
109
at a position confronting the drive rollers
105
a,
105
b
from above. When the upper frames
109
,
109
are pivoted downward closed on the lower frames
101
,
101
, the roll sheet
2
is sandwiched between and transported by the pinch rollers
110
a,
110
b
and the drive rollers
105
a,
105
b.
After the print portion
102
prints on the roll sheet
2
, the roll sheet
2
is picked up by the rollers
105
a,
105
b,
110
a,
110
b
and is transported leftward as viewed in
FIG. 14
, between the cutter holder
119
and the table
104
, whereupon the cutter
121
completely or half cuts the roll sheet
2
.
A carriage
111
is provided for reciprocally transporting the cutter holder
119
is a widthwise direction, that is, in an X direction, across the roll sheet
2
. A main guide shaft
112
having a circular rod shape is suspended between the pair of upper frames
109
,
109
. The carriage
111
is freely slidably mounted on the main guide shaft
112
in the X direction.
As best seen in
FIG. 17
, a slide rod
111
a
having a protruding curved shape in cross section is provided to a rear surface of the carriage
111
. A slide roller
114
is supported by the carriage
111
in confrontation with the slide rod
111
a.
An auxiliary guide shaft
113
having an L shape in cross section, extends between the pair of upper frames
109
,
109
at a position above the carriage
111
. The auxiliary guide shaft
113
is freely slidably sandwiched between the slide rod
111
a
and a slide roller
114
so as to support the posture of the carriage
111
.
As shown in
FIG. 16
, a slave pulley
115
b
and a drive pulley
115
a
are positioned on inner surfaces of the pair of upper frames
109
,
109
. A timing belt
116
is wrapped between the slave pulley
115
b
and the drive pulley
115
a.
One position on the timing belt
116
is fixed to an attachment position on the rear surface of the carriage
111
. A transmission gear
117
b
in meshing engagement with the drive pulley
115
a
has a bevel gear (not shown) sharing the same rotational shaft. A gear transmission mechanism
117
is disposed on the right upper frame
109
, on a side of the upper frame
109
opposite from the drive pulley
115
a.
The gear transmission mechanism
117
has a large gear
117
a
and a bevel gear (not shown) sharing the same rotational shaft as the large gear
117
a.
The bevel gear of the transmission gear
117
b
is meshingly engaged with the bevel gear of the transmission gear
117
b.
Although not shown, an X-axis motor is provided for driving the drive pulley
115
a
via the large gear
117
a,
the bevel gears (not shown), and the transmission gear
117
b.
As best seen in
FIG. 17
, a vertical movement block
123
is mounted on the carriage
111
by a vertical guide
118
. The vertical movement block
123
is mounted in a manner that enables free vertical movement without falling off the carriage
111
.
The cutter holder
119
has a substantially cylindrical main cylinder
119
a
fixed on the vertical movement block
123
. The height of the cutter holder
119
can be appropriately selected and maintained by a holder height adjustment mechanism
122
indicated in
FIG. 16
, and to be described later.
Here, an explanation will be provided for configuration of the cutter holder
119
while referring to FIGS.
18
(
a
) and
18
(
b
).
A circular rod-shaped cutter shaft
120
is supported in an inner diameter portion of the main cylinder
119
a
by a radial bearing
124
so as to be capable of vertical movement following an imaginary axial line of the shaft
120
and free rotational movement around the imaginary axial line. The cutter
121
is disposed at the lower end of the cutter shaft
120
, in a hole formed in a slide cover
129
mounted on the lower end of the main cylinder
119
a.
In the same manner as in the first embodiment, the cutter blade of the cutter
121
is slightly eccentric with respect to the imaginary axial line (rotational center line) of the cutter shaft
120
. As will be described later, configuration is provided for selectively retracting the cutter
121
into the hole of the slide cover
129
as shown in FIG.
18
(
a
), and protruding the cutter
121
from the main cylinder
119
a
as shown in FIG.
18
(
b
). A flange rib
127
is provided near the upper end of the cutter shaft
120
. An urging spring
126
for urging the cutter shaft
120
upwards is disposed between the flange rib
127
and the bearing
124
.
A presser
125
is freely vertically movably disposed in an upper portion of the inner diameter portion of the same main cylinder
119
a.
Although not shown in the drawings, the presser
125
has a angled shape, such as a square shape, in cross section to prevent it from rotating within the main cylinder
119
a.
A pivot bearing
128
is provided at the lower end of the presser
125
, in abutment with a conical portion at the upper end of the cutter shaft
120
, to enable the cutter shaft
120
to freely rotate with respect to the presser
125
.
A screw shaft portion
131
, a gear
132
, and the selection mechanism
135
are provided for adjusting protrusion amount of the blade tip from the hole in the slide cover
129
. A lid
130
is held by a screw
133
to the upper end of the main cylinder
119
a
so as to be freely detachable but incapable of rotation with the screw shaft portion
131
. The screw shaft portion
131
is screwingly engaged in the lid
130
. The screw shaft portion
131
includes a screw portion
131
a
screwed into a female screw cut into the presser
125
so that rotation of the screw shaft portion
131
vertically moves the presser
125
, that is, either up or down depending on rotation direction of the screw shaft portion
131
. The gear body
132
a
is connected to the tip end of the screw shaft portion
131
so as to rotate integrally with the screw shaft portion
131
.
In the present embodiment, the pitch of the screw portion
131
a
is smaller than the pitch of the screw at the upper portion of the screw shaft portion
131
, desirably one half as small. This configuration enables more minute adjustment in the vertical position of the presser
125
. However, it should be noted that the vertical position of the presser
125
can be properly adjusted even if the pitch of the screw portion
131
a
is the same or even larger than the pitch of the screw at the upper portion of the screw shaft portion
131
.
The selection mechanism
135
is for vertically moving the presser
125
, that is, via the screw shaft portion
131
and the gear
132
, in accordance with movement of the cutter holder
119
in the X direction, and is best shown in
FIGS. 15
to
17
, and FIGS.
24
(
a
) to
24
(
c
). The selection mechanism
135
includes a central gear
137
, a pair of planetary gears
139
,
140
, and a rack
141
. The central gear
137
is freely rotatably supported on a vertical shaft
136
protruding from an upper end of the carriage
111
. A bracket
138
is swingingly pivotably mounted on the vertical shaft
136
. The pair of planetary gears
139
,
140
are supported on the bracket
138
in constant meshing engagement with the central gear
137
. The rack
141
is fixed in place following the lengthwise direction of the auxiliary guide shaft
113
and is meshingly engaged with the central gear
137
.
As shown in
FIG. 20
, the planetary gears
139
,
140
are disposed at different heights in the axial direction of the screw shaft portion
131
so that the left side planetary gear
139
engages the gear
132
at a height lower than where the right side planetary gear
140
engages with the gear
132
by an amount substantially the same as the thickness of the gear
132
.
With this configuration, the pair of planetary gears
139
,
140
can selectively meshingly engaged with the gear
132
of the cutter holder
119
to selectively rotate the gear
132
forwardly or reversibly, and consequently adjust the vertical position of the presser
125
in the cutter holder
119
. That is, when the carriage
111
moves rightward as viewed in FIGS.
16
and
24
(
b
), the central gear
137
rotates counterclockwise and the planetary gears
139
,
140
rotate clockwise, thereby pivoting the bracket
138
counterclockwise to bring the left side planetary gear
139
into meshing engagement with the gear
132
. Rotation of the left side planetary gear
139
rotates the gear
132
counterclockwise, thereby raising the presser
125
up as shown in FIG.
18
(
a
). In this condition, the cutter
121
is retracted into the hole at the lower end of the cutter holder
119
.
Contrarily, when the carriage
111
moves leftward as viewed in FIGS.
16
and
24
(
c
), the central gear
137
rotates clockwise and the planetary gears
139
,
140
rotate counterclockwise, thereby pivoting the bracket
138
clockwise, to bring the right side planetary gear
140
into meshing engagement with the gear
132
. Rotation of the right side planetary gear
140
rotates the gear
132
clockwise so that the presser
125
is lowered as shown in FIG.
18
(
b
). In this condition, urging force of the spring
126
urges the cutter
121
to protrude out from the hole in the lower end of the cutter holder
119
.
Next, the holder height adjusting mechanism
122
indicated in
FIG. 16
will be described while referring to
FIGS. 15
to
17
,
19
, and
20
to
23
. The holder height adjusting mechanism
122
enables changing and maintaining the vertical position of the cutter holder
119
to a variety of heights.
As shown in
FIG. 16
, a horizontal shaft
142
is supported between the pair of upper frames
109
,
109
. One edge of an elongated pivot member
143
is mounted on the horizontal shaft
142
. The other edge of the pivot member
143
is formed with rod-shaped slide portion
143
a.
As shown in
FIG. 17
, the slide portion
143
a
is fitted in a fitting portion
144
formed in the vertical movement block
123
so as to be capable of pivoting and moving horizontally in the fitting portion
144
. With this configuration, the pivot body is pivotable upward and downward around the horizontal shaft
142
between the position shown in straight line and the position shown in two-dot chain line in FIG.
17
.
A first lever
147
and a second lever
149
are supported on the outside of the upper frame
109
, with the second lever
149
closer to the side surface of the upper frame
109
. As shown in FIG.
19
(
a
), the first lever
147
is formed with a shaft hole
147
a
near one end, a substantially square-shaped restricting hole
152
near the other end, and a substantially rectangular-shaped second restriction hole
160
near the middle. A spring support hole
147
b
is formed near the restricting hole
152
.
As shown in FIG.
19
(
b
), the second lever
149
has a two-armed shape, with a shaft hole
149
a
formed at the juncture of the two arms, an engagement pin
157
protruding both leftward and rightward, as viewed in
FIG. 16
, from near the tip of one arm, and an elongated hole
151
formed near the tip of the other arm. A restricting pin
159
is formed between the shaft hole
149
a
and the elongated hole
151
.
As shown in
FIG. 16
, the first lever
147
and the second lever
149
are freely pivotably supported on the same shaft
150
via the shaft holes
147
a,
149
a,
respectively. An operation pin
145
protrudes horizontally from one end of the slide portion
143
a,
outward from a window hole
146
of the upper frame
109
, and through the elongated hole
151
and the restricting hole
152
. As shown in FIG.
21
(
c
), the restricting pin
159
of the second lever
149
is exposed through the second restriction hole
160
of the first lever
147
.
A Z-axis motor
155
is disposed on the inner surface of the upper frame
109
, with its pinion gear
155
a
protruding through to the outside of the upper frame
109
. The Z-axis motor
155
is formed from a stepping motor capable of forward and reverse rotation.
A cam plate
154
is freely rotatably supported on an outer surface of the upper frame
109
. The cam plate
154
is formed at its outer peripheral surface with a gear
154
a
in meshing engagement with the pinion gear
155
a
of the Z-axis motor
155
. The outer surface of the cam plate
154
is formed with a spiral-shaped cam groove
156
engaged with one end of the engagement pin
157
. A tension spring
158
spans between the other end of the engagement pin
157
and the spring support hole
147
b
of the first lever
147
.
A coil spring
153
shown in
FIG. 16
is provided between the second lever
149
and the operation pin
145
to urge the operation pin
145
, and consequently the free end of the pivot member
143
, downward into the orientation shown in FIG.
23
. The coil spring
153
has an urging force low enough so that the blade tip of the cutter
121
does not pierce into the coil sheet
2
merely by the urging force of the coil spring
153
alone.
With this configuration, after the power of the print unit I is turned on and initiation is performed, the Z-axis motor
155
rotates clockwise as viewed in
FIG. 15
, so the pinion gear
155
a
rotates clockwise. As a result, the cam plate
154
rotates counterclockwise, until the engagement pin
157
of the second lever
149
collides with the outer most radial end of the cam groove
156
in the orientation shown in FIG.
21
(
a
). When the engagement pin
157
collides with the end of the cam groove
156
, the Z-axis motor
155
loses synchronization. The phase position of the cam plate
154
when the Z-axis motor
155
loses synchronization is set as the zero degree angle of the cam. In this condition, the operation pin
145
is pressed upward by the lower edge of the main restriction hole
151
of the second lever
159
, against the urging force of the coil spring
153
. The free end of the pivot member
143
pivots upward by a considerably large amount, so that the vertical movement block
123
, and consequently the cutter holder
119
, moves upwards to prevent the blade tip of the cutter
121
from reaching the surface of the roll sheet
2
on the table
104
, even if the blade tip of the cutter
121
protrudes from the hole in the slide cover
129
in the manner shown in FIG.
18
(
b
).
Next, the Z-axis motor
115
is driven to rotate counterclockwise as viewed in
FIG. 15
until the cam plate
154
rotates clockwise into the orientation shown in FIG.
21
(
c
), which is a cam angle of about 141 degrees. Then drive of the Z-axis motor
115
is stopped. This position will be referred to as a release position and is indicated by the single-dot chain line in FIG.
23
. In the release position, the cutter holder
119
is maintained at a vertical position low enough to prevent the gear
132
from meshingly engaging with the left and right planetary gears
139
,
140
, but high enough to still prevent the blade tip of the cutter
121
from contacting the upper surface of the roll sheet
2
on the table
104
even if the blade tip protrudes from the lower surface of the slide cover
129
.
Next, the Z-axis motor
155
is started up to move the carriage
111
horizontally to a desired position in the widthwise direction of the roll sheet
2
and then temporarily stopped. In this condition, the Z-axis motor
155
is rotated clockwise as viewed in
FIG. 15
until the cam plate
154
rotates counterclockwise into a cam phase angle of about nine degrees as shown in FIG.
21
(
b
), whereupon the Z-axis motor
155
is stopped. In this orientation, the operation pin
145
is pressed upward by the lower edge of the main restriction hole
151
in the second lever
149
so that the free end of the pivot member
143
is pivoted upwards. As a result, the vertical movement block
123
, and consequently the cutter holder
119
, rises greatly upward into the vertical position indicated by a two-dot chain line condition of FIG.
23
. This vertical position will be referred to as the blade tip protrusion amount adjustment position. In the blade tip protrusion amount adjustment position, the cutter holder
119
is high enough so that the blade tip of the cutter
121
does not contact the surface of the roll sheet
2
on the table
104
even if the blade tip protrude from the lower surface of the slide cover
129
. Moreover, the gear
132
can meshingly engage with the left and right planetary gears
139
,
140
of the selection mechanism
135
so that the protruding amount of the blade tip of the cutter
12
can be adjusted in the following manner.
That is, as mentioned previously, when the carriage
111
is moved rightward as viewed in FIG.
24
(
b
), the central gear
137
rotates counterclockwise so that the bracket
138
pivots counterclockwise by forward rotation of the pair of meshingly engaged planetary gears
139
,
140
, and the left side planetary gear
139
meshingly engages with the gear body
132
protruding from the upper end of the cutter holder
119
. Further movement of the carriage
111
is transmitted to the gear body
132
, which rotates counterclockwise accordingly. The presser
125
is raised upward by the counterclockwise movement of the gear body
132
. The cutter
121
is raised upward by the force of the urging spring
126
so that the blade tip is retracted into the lower end of the cutter holder
119
.
Therefore, if the blade tip of the cutter
121
protrudes from the slide cover
129
, that is, by an amount for either a full cut or a half cut, because of a previous cutting operation, then the blade tip of the cutter
121
can be raised up by an amount proportional to the rotation amount of the Z-axis motor
155
and the movement amount of the carriage
121
, into a position completely within the hole in the lower surface of the slide cover
121
. The cutter holder
119
can be transported in this condition without cutting the roll sheet
2
at all.
Contrarily, when the carriage
111
is moved leftward as viewed in FIG.
24
(
c
), the left planetary gear
140
meshingly engages with the gear
132
. As a result, the gear
132
is rotated clockwise and the vertical position presser
125
, and consequently the cutter
12
, is lowered by an amount proportional to the horizontal movement amount of the carriage
111
. Therefore, the amount that the blade tip of the cutter
12
protrudes from the lower surface of the slide cover
129
can be freely adjusted, for example, from a full cut amount, wherein the blade protrudes out greatly, to a half cut amount.
After operations for adjusting a protrusion amount of the blade tip are completed, by again lowering the cutter holder
119
to the release position indicated by the single-dot chain line in
FIG. 23
, the gear
132
can be maintained at a vertical position low enough so it does not meshingly engage with the left or the right planetary gears
139
,
140
. In this condition, the Y-axis motor
106
and the Z-axis motor
155
are started up to move the roll sheet
2
and the cutter
121
to a desired cut start position for a full cut or a half cut of the roll sheet
2
. In this condition, the Z-axis motor
155
is driven so set the positional phase of the cam groove to approximately 178 degrees as shown in FIG.
22
(
a
). As a result, the cutter holder
119
is slightly lowered so that the blade tip of the cutter
121
lightly abuts against the surface of the roll sheet
2
.
Until the cam groove
156
reaches the cam phase angle of 178 degrees, the regulation pin
159
of the second lever
149
abuts against the upper edge of the second regulation hole
160
in the first lever
147
, so that the upper edge of the main regulation hole
152
in the first lever
147
and the operation pin
145
of the rotated body
143
are separated from each other, and spring force from the coil spring
158
is not transmitted to the pivot member
143
.
When further rotation of the cam plate
154
rotates the second lever
149
counterclockwise from the orientation shown in FIG.
22
(
a
), urging force of the coil spring
153
between the operation pin
145
and the second lever
149
, maintains the operation pin
145
in contact with the lower edge of the elongated hole
151
of the second lever
149
so that the operation pin
145
, and consequently the pivot member
143
, pivots counterclockwise. The vertical movement block
123
moves downward as a result.
The blade tip of the cutter
121
is abutted against the roll sheet
2
when the vertical movement block
123
moves downward. However, because the coil spring
153
is set with an urging force that is insufficient to pierce the roll sheet
2
with the blade tip of the cutter
121
using urging force of the coil spring
153
alone, the vertical movement block
123
stops lowering at the point where the blade tip of the cutter
121
abuts against the roll sheet
2
. Downward movement of the operation pin
145
and pivotal movement of the pivot member
143
also stops.
As a result, further rotation of the cam plate
154
from the cam phase angle of 178 degrees rotates only the second lever
149
, so that the operation pin
145
separates from the lower edge of the elongated hole
151
in the second lever
149
and a gap opens between the operation pin
145
and the main regulation hole
152
. At this time, the operation pin
145
is urged downward by the weak force of the screw spring
153
, so that the entire cutter holder
119
attached to the vertical movement block
123
is pressed downward by the pivot member
143
which is connected to the operation pin
145
, and the blade tip of the cutter
121
at the lower end of the cutter holder
119
lightly contacts the roll sheet
2
. This phase position will be referred to as a blade tip direction adjustment position. In this condition, the blade tip of the cutter
121
abutting against the surface of the roll sheet
2
can be faced in a predetermined cut direction by driving either or both of the Z-axis motor
155
and the Y-axis motor
106
.
Before an actual full or half cut operation is executed, the Z-axis motor
155
is operated until the cam groove is oriented to a cam phase angle of approximately 300 degrees as shown in FIG.
22
(
b
). In this phase position, the upper edges of both the main restriction hole
152
in the first lever
147
and the regulation hole
152
press the operation pin
145
downward, so that the great force of the tension spring
158
attached to the first lever
147
operates on the operation pin
145
and the free end of the pivot member
143
is greatly pivoted downward. The pivot member
143
presses the vertical movement block
123
and consequently the entire cutter holder
119
downward into the position indicated in solid line shown in FIG.
23
. As a result, the blade tip of the lower end of the cutter
121
pierces the roll sheet
2
by an amount corresponding to the protrusion amount of the blade tip from the sliding plate
129
.
In this condition, either or both of the Z-axis motor
155
and the Y-axis motor
106
are operated to cut the roll sheet
2
, such as in an ellipsoidal, rectangular, or other optional half cut shape.
As a modification of the fourth embodiment, the presser
125
can be provided rotatable with respect to the cutter holder
119
, and the screw shaft portion
131
and the presser
125
can be fixed together, such as by a vertical pin. With this configuration, rotation of the rotating body
132
rotates and raises the presser
125
.
A modification of the fourth embodiment is shown in FIG.
26
. The screw shaft portion
131
attached to the gear
132
is mounted so as to be freely rotatable with respect to the lid
130
, rather than screwed into the lid
130
. Further the presser
125
is non-rotatably fitted in the cutter holder
119
and screwingly engaged with the screw shaft portion
131
. Therefore, rotation of the gear body
132
in a forward direction in accordance with movement of the carriage
111
, the presser
125
will move upward in proportion to the rotation amount. Contrarily, by rotating the gear
132
reversibly, the presser
125
will be lowered in proportion to the rotation amount.
The present invention is not limited to application to a printing device for cutting a roll sheet
2
. The present invention can be applied to a cutting device for completely cutting a thick paper to form a desired geometric shape, and then half cutting the resultant shape at appropriate positions so that the full cut shape can be easily bent and folded into a package box, for example.
Also, the cutter holder need not be moved by using a carriage. Instead, the bed on which the workpiece sheet is mounted can be moved along a horizontal plane in X and Y directions.
Claims
- 1. A cutter comprising:a bed for supporting a work piece to be cut; a cutter holder disposed in confrontation with the bed; a drive mechanism that moves the cutter holder in opposing directions along a first path parallel with a surface of the bed; a cutter shaft supported within the cutter holder movable in opposing directions along a second path that extends perpendicular to the first path, the cutter shaft having two ends, one end being provided with a cutter that selectively protrudes from one end of the cutter holder depending on position of the cutter shaft along the second path with respect to the cutter holder; and a conversion unit disposed at the other end of the cutter shaft, and that converts movement of the cutter holder driven by the drive mechanism along the first path into movement of the cutter shaft along the second path, to select the position of the cutter shaft on the second path with respect to the cutter holder and the surface of the bed.
- 2. A cutter as claimed in claim 1, wherein the conversion unit includes:an operation member partially disposed in the cutter holder, and having two ends that protrude away from each other from opposite sides of the cutter holder in the opposing directions of the first path, the operation member moving in a selected one of the opposing directions of the first path by abutment of one of the ends caused by movement of the cutter holder in the other of the opposing directions of the first path; and a selection unit disposed in contact with the other end of the cutter shaft, and driven to select position of the cutter shaft along the second path by movement of the operation member in the selected one of the opposing directions of the first path.
- 3. A cutter as claimed in claim 2, further comprising an adjustment unit that adjusts an initial position of at least one of the selection unit and the operation member along the second path.
- 4. A cutter as claimed in claim 1, wherein the conversion unit includes:a selection member with a screw portion, the selection member moving in one of the opposing directions of the second path by screwing action generated when the selection member rotates in one direction, and in another of the opposing directions of the second path by screwing action generated when the selection member rotates in an opposite direction; and an operation member having one end connected to the selection member and another end protruding through a side of the cutter holder, the operation member rotating the selection member in a corresponding direction when pivoted, the operation member pivoting according to abutment of the other end caused by movement of the cutter holder.
- 5. A cutter as claimed in claim 4, further comprising an adjustment unit that adjusts an initial position of the selection member along the second path.
- 6. A cutter as claimed in claim 1, wherein the conversion unit includes:a presser disposed at the other end of the cutter shaft and freely moving in the opposing directions of the second path; a movement unit connected to the presser and protruding from the other end of the cutter holder, the movement unit moving the presser selectively in the opposing directions of the second path depending on rotational direction of the movement unit; and a selection unit that rotates the movement unit in a rotational direction that depends on direction of movement of the cutter holder, in order to move the presser, and consequently the cutter shaft, in a corresponding one of the opposing directions of the second path.
- 7. A cutter as claimed in claim 6, further comprising a mechanism that selectively moves the cutter holder between a position adjacent to a workpiece support surface and separated from the workpiece support surface, wherein the selection unit rotates the movement unit only while the cutter holder is in the position separated from the workpiece support surface.
- 8. A cutter as claimed in claim 6, wherein:the movement unit includes: a lid disposed at the other end of the cutter holder; a screw shaft portion screwingly engaged in the lid and interlockingly connected with the presser to move integrally with the presser along the second path; and a gear protruding from the other end of the cutter holder and rotating integrally with the screw shaft portion; and the selection unit includes a pair of planetary gears alternately engaging with the gear of the movement unit depending on movement direction of the cutter holder, one planetary gear rotating the gear of the movement unit in one direction, another of the planetary gears rotating the gear of the movement unit in another direction.
- 9. A cutter as claimed in claim 8, wherein the pair of planetary gears are disposed at different positions from each other in the opposing directions of the second path, and rotate the gear of the movement unit in a suitable direction to adjust position of the presser in the cutter holder with respect to the opposing directions of the second path.
- 10. A cutter as claimed in claim 6, wherein:the presser is non-rotatably disposed in the cutter holder; the movement unit includes: a lid disposed at the other end of the cutter holder; a shaft portion freely rotatably supported in the lid in a manner that prevents movement of the shaft portion in the opposing directions of the second path with respect to the lid, the shaft portion being screwingly engaged with the presser; and a gear rotating integrally with the shaft portion: and the selection unit includes a pair of planetary gears alternately engaging with the gear of the movement unit depending on movement direction of the cutter holder, one planetary gear rotating the gear of the movement unit in one direction, another of the planetary gears rotating the gear of the movement unit in another direction.
- 11. A cutter as claimed in claim 1, wherein the movement of the cutter holder along the first path is perpendicular to movement of the cutter shaft along the second path.
- 12. A device for adjusting vertical position of a cutter, comprising:a bed for supporting a work piece to be cut; a cutter holder disposed in confrontation with the bed; a drive mechanism that moves the cutter holder in a horizontal direction in parallel with a surface of the bed; a cutter shaft freely movable in a vertical direction within the cutter holder, a cutter being provided at a lower end of the cutter shaft; a selection unit abutting a top end of the cutter shaft and selecting rising amount of the cutter shaft in the vertical direction within the cutter holder; and an operation member that moves the selection member to select rising amount of the cutter shaft in the vertical direction in accordance with movement of the cutter holder driven by the drive mechanism in the horizontal direction.
- 13. A cutter as claimed in claim 12, wherein:the operation member is capable of reciprocal linear movement in directions intersecting an axial line of the cutter shaft; front and rear ends of the operation member protrude from opposite side surfaces of the cutter holder in directions corresponding to linear movement directions of the operation member; and the operation member moves the selection member when the cutter holder is moved in parallel with linear movement directions of the operation member.
- 14. A device as claimed in claim 12, whereinthe selection member spirally moves with respect to the cutter holder, in parallel with an axial line of the cutter shaft; and the operation member is connected to the selection unit, a front tip of the operation member protruding from a side surface of the cutter holder, the operation member pivoting around the axial line of the cutter shaft with movement of the cutter holder in the horizontal direction, thereby spirally moving the selection member.
- 15. A device as claimed in claim 12, further comprising an adjustment unit that adjusts an initial vertical position of at least one of the selection member and the operation member.
- 16. A device for adjusting vertical position of a cutter, comprising:a cutter holder movable vertically and horizontally with respect to a table surface, the cutter holder having two ends; a vertically moving presser fitted in the cutter holder so as to be freely vertically movable in at least an axial direction of the cutter holder; a cutter shaft supported in the cutter holder so as to be freely rotatable and vertically movable, the cutter shaft having two ends, one end provided with a blade that protrudes from and retracts into one end of the cutter holder with vertical movement of the cutter shaft, the other end rotating freely with respect to the vertically moving presser; a movement unit interlockingly linked with the vertically moving presser and protruding from the other end of the cutter holder, the movement unit raising and lowering the vertically moving presser by forward and reverse rotation, respectively: and a selection operation member for rotating the movement unit selectively forward and in reverse in accordance with horizontal movement of the cutter holder while the cutter holder is in a position raised vertically away from the table surface.
- 17. A device as claimed in claim 16, wherein:the movement unit includes: a lid disposed at another end of the cutter holder opposite the end; a screw shaft portion screwingly engaged in the lid and interlockingly connected with the vertically moving presser to vertically move integrally with the vertically moving presser; and a gear rotating integrally with the screw shaft portion; and the selection operation member includes a pair of planetary gears that freely swing in accordance with horizontal movement of the cutter holder, alternately into meshing engagement with the gear of the movement unit depending on direction of horizontal movement of the cutter holder.
- 18. A device as claimed in claim 17, wherein the pair of planetary gears are disposed at different heights in an axial direction of the screw shaft portion, and adjust vertical position of the vertically moving presser in the cutter holder by selectively forwardly and reversibly rotating the gear of the movement unit.
- 19. A device as claimed in claim 16, wherein:the vertically moving presser is prevented from rotating; the movement unit includes: a lid disposed at the other end of the cutter holder; a shaft portion rotatably supported on the lid and screwingly engaged with the vertically moving presser; and a gear rotating integrally with the shaft portion; and the selection operation member includes a pair of planetary gears that freely swing in accordance with horizontal movement of the cutter holder, alternately into meshing engagement with the gear of the movement unit depending on direction of horizontal movement of the cutter holder.
Priority Claims (2)
Number |
Date |
Country |
Kind |
10-107854 |
Apr 1998 |
JP |
|
11-075563 |
Mar 1999 |
JP |
|
US Referenced Citations (15)
Foreign Referenced Citations (4)
Number |
Date |
Country |
195 21 604 |
Apr 1997 |
DE |
0 185 617 |
Nov 1997 |
EP |
2 313 081 |
Nov 1997 |
GB |
Y2-2-14952 |
Apr 1990 |
JP |