1. Technical Field
The present invention relates to a device for displaying the rearward field of view of a hydraulic shovel that an image of the rearward field of view obtained from a rearward monitoring camera is displayed on a monitor installed within a driving cab.
2. Background Art
The hydraulic shovel is configured by the one that an upper revolving structure is installed on a lower traveling structure having a crawler type traveling means via a revolving device, and the driving cab and a front working machine as a working means are mounted on the upper revolving structure. These driving cab and front working machine are arranged on a front part of the upper revolving structure. In addition, a building configuring a machine room is disposed on the rear side of the driving cab on the upper revolving structure and a counter weight is arranged at the rearmost position.
The hydraulic shovel is used mainly for performing work such as sediment excavation. A driver's seat on which an operator sits is installed within the driving cab, and an operation lever, an operation pedal and so forth are disposed on left and right both side parts and a front part of this driver's seat as operation means. Therefore, the operator is allowed to operate each of the respective operation means sitting on the driver's seat, and although the operator can confirm the situations of forward and side areas of the driver's seat with his naked eyes while he is operating it, rearward and diagonally rearward view fields cannot be obtained in a forward facing posture.
From the viewpoint of safety and the like of the work, it is extremely important to obtain the rearward view field, and, in particular, in a case where a worker enters and works in a working site that the hydraulic shovel is in operation, in a case where objects such as buildings and so forth are present around it, and in other cases, it becomes extremely important to confirm safety in a rearward area.
In order to make it possible to confirm safety in the rearward area even in a state that the operator faces forward in the driving cab, the rearward view field can be obtained by installing a monitoring camera on a rear part of the upper revolving structure and displaying an image from this camera on a monitor installed in the driving cab. As the one which is configured that the rearward monitoring camera is provided on the hydraulic shovel as described above, there is the one, for example, described in Japanese Patent No. 4196826 (Patent Literature 1) or the like.
In the one described in this Patent Document 1, a graduation which is formed rearward from the position of the rearmost part of the upper revolving structure as the origin is displayed as a distance display line by superposing on an image acquired by the aforementioned camera.
In the one in the above-mentioned Patent Literature 1, since it is made such that the monitoring camera is installed on the rear part of the upper revolving structure so as to display the image from this camera on a monitor installed in the driving cab and to perform display of a distance from the rearmost part of the upper revolving structure also by the aforementioned monitor, the rearward field of view can be obtained and a distance of an architectural structure or a worker present behind it from the rearmost part of the upper revolving structure can be grasped. Therefore, safety confirmation of a diagonally rearward area can be made when the hydraulic shovel is to be moved backward and when it is to be revolved.
However, since the one in this Patent Literature 1 only describes that the distance with the architectural structure or the worker present behind the upper revolving structure of the hydraulic shovel is grasped, nothing is considered as to interference of a front working machine attached to the front part of the upper revolving structure with the architectural structure and the worker present behind the upper revolving structure of the hydraulic shovel when the upper revolving structure is revolved and it was difficult to confirm presence/absence of an object and a person within a working radius of the hydraulic shovel, room for improvement was left in a point that a revolving operation is safely performed to efficiently perform the work by the front working machine.
An object of the present invention is to obtain a device for displaying the rearward field of view of a hydraulic shovel capable of performing safely and efficiently the work by the front working machine.
In order to attain the above-mentioned object, the present invention is characterized in that in a device for displaying the rearward field of view of a hydraulic shovel comprising a lower traveling structure; an upper revolving structure provided on this lower traveling structure to be revolvable, a front working machine provided on a front part of this upper revolving structure, a camera provided on a rear part of the aforementioned upper revolving structure in order to obtain the rearward field of view of this revolving structure and a monitor for displaying an image acquired by this camera, it is configured such that a maximum working radius of the aforementioned front working machine is stored in advance, and on the aforementioned monitor, the image acquired by the aforementioned camera is displayed, and a distance display line indicating the maximum working radius by the aforementioned front working machine is displayed by superposing on the image acquired by the aforementioned camera.
Further, in this device for displaying the rearward field of view of the hydraulic shovel, it is more preferable to configure such that the aforementioned front working machine is provided with a boom attached to a front part of the aforementioned upper revolving structure so as to freely face downward and upward, an arm one end of which is attached to a leading end side of this boom to be rotatable and to the other end of which a working tool is attached, a boom angle sensor for detecting an angle of the boom, and an arm angle sensor for detecting an angle of the aforementioned arm, a work-in-progress working radius of the aforementioned front working machine is arithmetically operated from the angles of the boom and the arm detected by the aforementioned boom angle sensor and the aforementioned arm angle sensor, and on the aforementioned monitor, a distance display line indicating the aforementioned maximum working radius and a distance display line indicating the aforementioned arithmetically operated working radius are displayed by superposing on the image acquired by the aforementioned camera.
Another characteristic of the present invention lies in that in a device for displaying the rearward field of view of a hydraulic shovel comprising a lower traveling structure; an upper revolving structure provided on this lower traveling structure to be revolvable, a front working machine provided on a front part of this upper revolving structure, a camera provided on a rear part of the aforementioned upper revolving structure in order to obtain the rearward field of view of this revolving structure and a monitor for displaying an image acquired by this camera, the aforementioned front working machine having a boom attached to a front part of the aforementioned upper revolving structure so as to freely face downward and upward and an arm one end of which is attached to a leading end side of this boom to be rotatable and to the other end of which a working tool is attached, it is configured such that a boom angle sensor for detecting an angle of the aforementioned boom and an arm angle sensor for detecting an angle of the aforementioned arm are provided, a work-in-progress working radius of the aforementioned front working machine is arithmetically operated from the angles of the boom and the arm detected by the aforementioned boom angle sensor and the aforementioned arm angle sensor, and on the aforementioned monitor, an image acquired by the aforementioned camera is displayed, and a distance display line indicating the aforementioned arithmetically operated working radius is displayed by superposing on the image acquired by the aforementioned camera.
In the device for displaying the rearward field of view of the hydraulic shovel described in any of the above, it is more preferable to configure such that a minimum revolving radius of the upper revolving structure including the aforementioned front working machine is stored in advance, and on the aforementioned monitor, a distance display line indicating the aforementioned minimum revolving radius is displayed by superposing on the image acquired by the aforementioned camera.
Further, decision as to contact with an architectural structure or the like which is present above is facilitated by configuring such that a work-in-progress working height of the aforementioned front working machine is arithmetically operated from the angles of the boom and the arm detected by the aforementioned boom angle sensor and the aforementioned arm angle sensor, and on the aforementioned monitor, the aforementioned arithmetically operated working height is numerically displayed on the image acquired by the aforementioned camera. In addition, it is more preferable to configure such that a work-in-progress working radius of the aforementioned front working machine is arithmetically operated from the angles of the boom and the arm detected by the aforementioned boom angle sensor and the aforementioned arm angle sensor, and on the aforementioned monitor, also the aforementioned arithmetically operated working radius is numerically displayed on the image acquired by the aforementioned camera.
According to the present invention, since it is configured such that on the monitor, the image acquired by the camera is displayed, and the distance display line indicating the maximum working radius by the front working machine which is stored or the distance display line indicating the work-in-progress working radius of the front working machine which has been obtained by arithmetic operation is also displayed by superposing on the image acquired by the aforementioned camera, there can be obtained the device for displaying the rearward field of view of the hydraulic shovel capable of safely and efficiently performing the work by the front working machine.
In the following, embodiments of a device for displaying the rearward field of view of a hydraulic shovel of the present invention will be described using the drawings. Incidentally, in the respective drawings, the parts to which the same symbols are assigned indicate the same or corresponding parts.
A hydraulic shovel 1 is provided with a lower traveling structure 2 provided with one pair of left and right crawler type traveling means, and an upper revolving structure 4 provided by being coupled to this lower traveling structure 2 to be revolvable via a revolving device 3. Therefore, it is possible to travel the entire vehicle by the lower traveling structure 2 so as to move forward and backward and it is possible to revolve the upper revolving structure 4 relative to the lower traveling structure 2. A revolving center when this upper revolving structure 4 is revolved is designated by O in the drawing.
A driving cab 10 in which an operator boards to perform the operation of the entire machine is installed on the upper revolving structure 4, and an articulated front working machine 14 is mounted on a front part of the aforementioned upper revolving structure 4 as a working machine. The aforementioned front working machine 14 is provided with a boom 11 which is attached to the front part of the aforementioned upper revolving structure 4 so as to freely face downward and upward, and an arm 12 one end of which is attached to a leading end side of the boom 11 to be rotatable and to the other end of which a bucket 13 (this bucket 13 is made to be replaceable with another attachment) is attached as a working tool. In addition, the aforementioned front working machine 14 is provided with a boom angle sensor 30 for detecting an angle of the aforementioned boom 11 and an arm angle sensor 31 for detecting an angle of the aforementioned arm 12. Incidentally, a bucket angle sensor for detecting an angle of the aforementioned bucket 13 may be provided.
In a region behind a part where the aforementioned driving cab 10 and front working machine 14 are installed, a building 15 in which machinery such as an engine, a hydraulic pump, a control valve and so forth is installed is provided, and tanks such as a hydraulic oil tank and a fuel tank are also installed. Further, a counter weight 16 is installed at the rearmost position of the upper revolving structure 4.
Although in a case where the hydraulic shovel 1 is operated to perform work such as sediment excavation or the like, the operator operates operation means such as an operation lever, an operation pedal and so forth in the driving cab 10, since the front working machine 14 operates in front of the operator, the operator can directly see an operating state thereof to confirm safety. In addition, although forward safety can be confirmed when the vehicle is traveling and the upper revolving structure 4 is being revolved, it is difficult to confirm rearward safety and there also exists a direction which would be in a so-called blind spot because the field of view is obstructed by the building 15 or the like.
Therefore, when the vehicle is to be moved backward and when the upper revolving structure 4 is to be revolved, in order to obtain rearward and diagonally rearward view fields for assistance, a rearward monitoring camera 20 is installed on the counter weight 16 which is situated on the rearmost part of the upper revolving structure 4, the rearward area is photographed by this camera 20 to allow visual recognition by the operator. Here, it is desirable that the camera 20 be of the type capable of photographing it in a moving image state, that is, be configured by a television camera.
The image of the rearward view field captured by the camera 20 is made to be displayed on a monitor 21 which is installed in the driving cab 10. This monitor 21 is installed at a position where the operator can readily observe it in a state that he sits on the driver's seat installed in the driving cab 10 and the rearward view field is not obstructed to the greatest possible extent. Owing to this, it is made such that the operator can confirm rearward and diagonally rearward safety by visually observing this monitor 21 when the rearward view field is needed such as when the vehicle is to be moved backward, when the upper revolving structure 4 is to be revolved or the like.
As shown in
Therefore, the present embodiment has a configuration that on the aforementioned monitor 21, the image acquired by the aforementioned camera 20 is displayed and a distance display line indicating a maximum working radius by the aforementioned front working machine 14 is displayed by superposing on the image acquired by the aforementioned camera 20. In the following, this specific configuration will be described using
As shown in
In the aforementioned image processing circuit 40, image processing is performed so as to display the distance display line from the aforementioned distance display line setting means 41 on the aforementioned monitor 21 by superposing on the image from the aforementioned camera 20. Incidentally, the aforementioned image processing circuit 40, distance display line setting means 41 and storage unit 42 can be configured by a microcomputer or the like. In addition, the maximum working radiuses corresponding to the kinds of the front working machines to be used may be stored in the aforementioned storage unit 42 and a corresponding maximum working radius may be selected when working, or the maximum working radius may be input from the monitor 21 or the like before working and may be stored in the aforementioned storage unit 42.
(a) of
(b) of
In a case where an object or the like is present behind the upper revolving structure 4 only at a distance from the distance display line 50 indicating the maximum working radius, the work by the hydraulic shovel can be safely performed by displaying the distance display line 50 of the maximum working radius and the distance display line 52 of the minimum revolving radius on the monitor 21 by superposing on the image from the camera 20. In addition, even in a case where the object or the like is present on the inner side of the aforementioned distance display line 50, the operator can readily recognize that it is possible to revolve the upper revolving structure 4 by rotating the aforementioned boom 11, arm 12 and bucket 13 so as to minimize the revolving radius of the upper revolving structure 4 when it is on the outer side of the distance display line 52 indicating the minimum revolving radius.
Another example of the circuit structure shown in
Different points of the circuit configuration of
Incidentally, in the above description, it is made to arithmetically operate the actual working radius of the front working machine 14 by the boom angle and the arm angle. This is the one that since the influence of the rotation of the bucket on the working radius is less than those of the boom and the arm, the length of the bucket is made fixed without detecting the angle of the bucket, this is added to the working radius which is arithmetically operated on the basis of the aforementioned boom angle and arm angle to calculate a rough working radius. However, in the one that a bucket angle sensor for detecting the angle of the bucket 13 is provided on the aforementioned front working machine 14, the aforementioned working radius when the work is in progress can be more accurately obtained when the work-in-progress actual working radius is arithmetically operated by receiving also a signal from this bucket angle sensor.
Information on the working radius calculated by this working radius arithmetic operation means 43 is transmitted to the distance display line setting means 41. In this distance display line setting means 41, a distance display line for displaying the work-in-progress working radius of the front working machine 14 is set on the aforementioned monitor 21 on the basis of the information from the aforementioned working radius arithmetic operation means 43. This distance display line setting means 41 is connected to the image processing circuit 40 similarly to
In the example shown in
Incidentally, according to the circuit configuration shown in
A further example of the circuit configuration shown in the above-mentioned
In an example shown in
Then, information on the working radius which has been calculated by the aforementioned working radius/working height arithmetic operations means 44 is transmitted to the distance display line setting means 41. In this distance display line setting means 41, a distance display line for displaying the work-in-progress working radius is set on the aforementioned monitor 21 on the basis of the information on the aforementioned working radius.
In addition, information on the working height which has been calculated by the aforementioned working radius/working height arithmetic operation means 44 is transmitted to a working radius/working height setting means 45 together with the information on the aforementioned calculated working radius. In this working radius/working height setting means 45, setting for displaying the information on the aforementioned obtained working radius and working height is performed.
The aforementioned distance display line setting means 41 and the aforementioned working radius/working height setting means 45 are connected to the image processing circuit 40 together with the storage unit 42 which stores the maximum working radius and so forth. In this image processing circuit 40, image processing for superposing the distance display line of the aforementioned working radius from the aforementioned distance display line setting means 41 on the image from the aforementioned camera 20, image processing for displaying the information on the aforementioned working radius and working height from the aforementioned working radius/working height setting means 45 on the aforementioned monitor 21 and so forth are performed.
Since other configurations are the same as those of the circuit configuration described in
Incidentally, in displaying the aforementioned respective distance display lines 51, 50 and 52, although in this example, they are displayed respectively by the dotted line, the broken line and the one-dot chain line as described above, there are not limited to those and they may be displayed so as to be distinguishable from one another by respectively using different kinds of lines. Further, the aforementioned respective distance display lines 50 to 52 may be displayed to be distinguishable by changing the color and the thickness of lines or may be displayed by changing the color and the thickness of lines simultaneously with changing the kind of the aforementioned lines.
Further, also the information on the aforementioned working radius and working height from the aforementioned working radius/working height setting means 45 is image-processed by the aforementioned image processing circuit 40 so as to be displayed on a working radius display part 60 and a working height display part 61 of the aforementioned monitor 21. In this example, the aforementioned working radius display part 60 is displayed in metric units (m) as “Reach” and the aforementioned working height display part 61 is displayed in metric units (m) as “Height” on a lower part of the aforementioned monitor 21.
As described above, since in the example shown in
Incidentally, although in the example, it is made such that both of the working radius and the working height are numerically displayed in metric units (m), it may be made such that only the working height or only the working radius is displayed and numerical display is not limited to the metric (m) display.
As described hereinabove, according to the above-mentioned example of the present invention, the following effects can be obtained.
That is, as shown in
In addition, as shown in
Further, as shown in
In addition, as shown in the above-mentioned
Further, as shown in the above-mentioned
Number | Date | Country | Kind |
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2011-108425 | May 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/061429 | 4/27/2012 | WO | 00 | 11/12/2013 |