Embodiments of the invention relate to devices and methods to harness solar radiation as an energy source.
Solar collectors are devices designed to convert solar radiation into heat that can be used to perform work.
One new design of a solar collector was described in co-pending U.S. patent application Ser. No. 12/623,337, and U.S. Ser. No. 12/830,273 the specifications of which are hereby incorporated by reference. The improved performance of this collector derives from the fact that a light absorbing heat transfer core (HTC) resides within the volume of an infrared absorbing heat transfer or working fluid, including but not limited to water or other synthetic fluids similar in composition to the “Dowtherm” line of heat transfer fluids manufactured Dow Chemical Corporation. A primary requirement of the fluid is that it be substantially transparent in the visible region of light, and highly absorbing in the infrared region. The HTC includes a light absorption component that converts incident solar flux into heat, which is transferred to the heat transfer or working fluid as it passes towards and through the body of the HTC. Heat that radiates from the HTC in the form of infrared radiation is absorbed by the working fluid and thus prevented from escaping to the ambient environment. The lower radiative losses result in overall improved performance of the collector. A design for a solar thermal energy conversion system was described in co-pending U.S. patent application Ser. No. 12/396,336 which is hereby also incorporated by reference.
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the invention. It will be apparent, however, to one skilled in the art that the invention can be practiced without these specific details.
Reference in this specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. The appearances of the phrase “in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Moreover, various features are described which may be exhibited by some embodiments and not by others. Similarly, various requirements are described which may be requirements for some embodiments but not others.
Plot 100 of
Referring now to
A porous wicking material means a film whose interior is laced with a network of continuous interconnected passages to allow for the pumping, via capillary forces, and propagation of the HTF. A surface structured wicking material has a surface (an array of microscopic grooves for example) which has been defined to promote the capillary pumping and propagation of HTF along the interior surface. Many variations on porous and surface wicks are possible and well understood by those skilled in the art of fabricating capillary wicks, especially for use in heat pipes. Characteristics of the wick on the interior surface of the front plate include high transparency to visible light, and a refractive index close to that of the HTF to be utilized. One candidate is Teflon, but there are a variety of plastics and oxide materials which may suffice. Characteristics of the wick on the interior surface of the housing do not require transparency to visible light. The transparent front plate 304, housing 306, HTC 310, surface structured wicking material 308, and conduits 312,318 collectively define a planar solar collector. Planar means that the lateral dimensions (as extending left to right on the page, and into the page) are substantially larger than the vertical (thickness) dimension (extending top to bottom on the page). Typical dimension are in the range of several to tens of centimeters for the thickness, and 0.5 to 1 meter for the lateral dimension. As described within the aforementioned patent applications, some kind of interior support structure array may be required if the collector is to operate at interior pressures which are sub-atmospheric. The overall design goal of such supports is to minimize the transfer of heat via conduction from the core to the transparent front plate, and housing 306, while providing mechanical support between these two components to withstand the pressure of the external atmosphere.
The light from the solar flux 302, which is absorbed by the HTC 310, is subsequently converted into heat, thus the temperature of the core rises. Subsequently heat radiated from the core in the form of infrared radiation 314, is incident on the HTF which is resident within or on the surface of the interior wick. Because the heat HTF absorbs in the infrared, the temperature of the HTF is subsequently increased and results in evaporation of the HTF. HTF input conduit 318, is in fluid communication with the wick. Thus as the HTF is evaporated it is replaced by additional HTF supplied via the capillary forces which act on the HTF to pump it through the wick. The wick is designed to have a pumping capacity which is at least equal to, though nominally somewhat exceeds, the rate at which evaporation extracts the fluid under normal operating conditions. The rate of evaporation is determined by a number of factors including the initial collector internal pressure, the characteristics of the core and the wick, the intensity of the solar flux, as well as the temperature of the condensed HTF entering the collector among others. As a consequence it may be necessary to constantly modify the incoming flow rate of HTF 322, in order to prevent surface structured wicking material 308 from drying out (at high input energy levels) or flooding (at low input energy levels), or if other internal or external characteristics of the collector change over time.
The HTF vapor 316 emerges from the wick at a temperature which is slightly above the saturation temperature of the HTF. Due to the resulting increase in pressure the HTF vapor flows towards the HTC 310. The vapor undergoes a small amount of superheat due to the infrared radiation 314 it absorbs, and as it passes through the body of the core undergoes more substantial superheating due to further absorption of radiation and conduction to body of the core. The result is a superheated vapor 320, which is output via conduit 312, and which can be subsequently utilized in a solar thermal energy conversion system to be described later in the specification. Typical pressure of the superheated vapor 320 is less than 1 bar under normal external environmental temperatures.
Overall this collector exhibits superior operation and lower thermal losses because the heat, absorbed by the HTF in the wick, is transferred to the wick via evaporation. In the aforementioned applications, and the collector 202 shown in
Referring again to
Referring now to
In this case the core 412, is not porous but is a solid hollow metal cylinder which is capable, due to its material properties and dimensions, of withstanding high internal pressure. The bulk of the interior of the absorber core is filled with a porous material, the superheat matrix 414, nominally a highly thermally conductive metal, with a pore size and porosity similar to the cores described in
One end of the core is in fluidic communication with and hermetically sealed too, outlet conduit 424. Thus superheated HTF vapor 426, may only be output via conduit 424. The absorber core is plugged on one end by high pressure capillary pump 416. Capillary pump 416 is a porous material construct of high mechanical strength. It may be comprised of any one or a combination of materials including metals, metallic oxides, and carbon which have been produced in the form of a foam or perhaps, via a sintering process, into a porous network. There are a variety of other techniques for producing such materials as known by those who are skilled in the art, especially the art of manufacturing porous filtration components. It may comprise materials of different porosities and pore sizes. High pressure capillary pump 416, is shown in greater detail in 428. In this example the pump has two regions of porosity and pore size, regions 430, and 432, though it may have more. Porous region 430 has a pore size on the order of tens to hundreds of microns and a porosity nominally exceeding 40%. Porous region 432 has a pore size of microns or less and a porosity nominally exceeding 50%. Due to its pore size, region 430 performs the function of pumping a fluid at relatively low pressure, perhaps in the range of 0.1 to 5 bar, in addition to providing mechanical support to region 432. This mechanical support is required because of the high pressure differential which must be sustained between the interior of the core and its exterior. Due to its pore size, region 432 is capable of pumping fluids at higher pressures ranging from 10 bar to 50 bar or more.
The transparent front plate 404, housing 410, wick 408, the core 310 and its components 416 and 414, and the conduits 424 and 420, collectively comprise a high pressure planar collector. Planar refers to the same dimensional constraints as described in
Transparent front plate 404, allows incident light 402, to be absorbed by the core 412. As the core heats up due to the incident solar flux, it begins to radiate thus heating the HTF within the wick 408. Proper design of both the wick 408, and the high pressure capillary pump 416, as well as proper maintenance of the internal pressure, among other factors, prevents or inhibits evaporation of the HTF which flows towards capillary pump 416. Capillary pump 416, due to its porosity and pore size is capable of pumping the heated HTF into the superheat matrix 414 against high pressure. Heat which is conducted from the body of the core to the capillary plug causes the fluid to vaporize inside the core and propagate into superheat matrix 414. This drives the pumping of additional fluid, from wick 408, to replace it. Pressure differences within the superheat matrix 414, drive the vapor to propagate towards the other end of the core, and the HTF vapor absorbs heat via radiative and conductive processes as it does so. Because of the mechanical properties of the superheat matrix 414, and the pumping properties of the capillary pump 416, this vapor may be achieve high pressures exceeding 10 bar without damage to the collector. The advantage of being able to sustain high output pressures will be detailed later in this specification.
Referring again to
Similar in operation to the planar collector 400, sunlight passes through the cylinder wall of the transparent cylinder 444 where it is incident on core 450, and subsequently converted into heat. The radiation from the core heats up the HTF 456, which is propagating in wick 446, and is finally pumped via capillary pump 512, into the interior of the absorber core. There it is turned into a vapor, then superheated by passage through superheat matrix 454, and output in the form of high pressure superheated vapor 458. Output temperatures from the collectors described in
Referring now to
During operation, low pressure solar collector array 502 (which could comprise planar and/or cylindrical collectors as described earlier), is illuminated by the sun 500 and the resulting heat in the form of a superheated low pressure vapor is carried away via vapor conduit 504.
Some portion of this heat may be stored in thermal energy storage unit 508 which is connected to conduit 504. Thermal energy storage unit 506, is a sealed tank capable of supporting high internal pressures and filled with a quantity of water and/or water vapor at saturation. Input and extraction of thermal energy may be accomplished by a number of means including those described by the aforementioned U.S. patent application Ser. No. 12/396,336. The heat from conduit 504 passes through superheater heat exchanger 510 which lowers the temperature of the vapor, and provides a means for transferring heat from the vapor in conduits 504 to the vapor in conduits 516. The vapor continues to flow to boiler heat exchanger 512, which lowers the temperature of the vapor further, transferring additional heat to the fluid passing through the heat exchanger via conduit 518. Finally the vapor passes through preheat heat exchanger 512, where it is condensed into a liquid. This liquid passes into fluid conduit 506 where it is pumped via pump 516, back into the collector array 502 where it can be reheated. This represents a typical solar thermal heat transfer loop though in this case the pump, 516, may not be necessary or its required pumping capacity lowered due to the inherent capillary pumping capacity of the solar collector array.
The temperature of evaporation in the collector is determined in part by the total volume of HTF and vapor which exists in the HTF loop. This combined volume contributes to the internal operating pressure of the system or the saturation pressure. The volume and therefore operating pressure of the HTF loop, can be determined when the system is assembled and/or changed dynamically during operation to minimize the temperature difference between the environment and the condensed HTF inside the wick. One simple means for achieving this dynamic control would be to incorporate a hermetically sealed reservoir 526, which is coupled to the system via a pump and valve mechanism. The pump could be used to decrease the operating pressure of the system by pumping excess vapor or fluid into the reservoir, and the valve could be used to release the vapor/fluid from the reservoir into the system. The pump and valve mechanisms would operate under electronic or computer control to keep the internal system operating pressure at a level which relates to the environmental conditions including but not limited too ambient temperature, solar flux intensity, and wind conditions. Many means exist for controlling internal pressure which are well known to those skilled in the art of pressurized network design. In general, keeping the temperature difference between the environment and the HTF in the wick further reduces heat losses to the environment and is the goal of the computer control system.
With respect to the working fluid loop, condensed working fluid is pumped via pump 522 through fluid conduit 520 into heat exchanger 514 and receives sufficient-heat so that its temperature is raised to the boiling point. After the heated working fluid passes through heat exchanger 512, the additional heat boils it and produces a vapor stream which flows into vapor conduit 518. The resulting working fluid vapor stream passes through heat exchanger 518 where it is superheated. After this stage the superheated vapor then passes through utility generation unit (UGU) 524, where it is converted into various utilities comprising some combination of electricity, heat and cooling resources for industrial, residential or other uses. Because the generation of electricity from a heat source generally requires a working fluid vapor under high pressure, two separate loops are required in order to maintain low pressure on the heat transfer loop side, and high pressure on the working fluid loop side. If the suite of utilities supplied by UGU 524, does not include electricity, then only one loop is required and heat exchangers 510, 512, and 514, can be eliminated.
Referring now to
The expander/generator 608/610 are shown external to the utility unit (unlike in
It should be noted that while an expander has been described as a means for converting heat into mechanical energy, to be subsequently converted electricity, it is not the only option. Other means for the conversion of heat into electricity include but are not limited to, thermoelectric devices, fuel cell like thermal conversion devices, and thermo electron emission devices. Many versions of these approaches exist and are in various stages of development by those skilled in the art of such components and processes. All of these approaches may be incorporated into the solar thermal conversion systems described above with varying conversion efficiencies based on the output temperature of the solar array, the condensing temperature of the environment, and the particular characteristics of the thermo-conversion technology.
Referring now to
Symbolic block 712 is a facility which exploits the electricity and cooling utility output by the UGU 710. In this example the facility is in the form of a data center comprising, an array of computational units and/or data storage units and associated data communications hardware represented by hardware array 714. Data centers are facilities operated to handle large data processing tasks driven by the information technology needs of users 718, which include a variety of businesses and commercial entities ranging from banking to internet hosting and web searching. The primary inputs of data centers are in the form of electricity and a cooling resource, the latter being used to dissipate the tremendous heat which is generated during the course of operating the components comprising hardware array 714. Their primary output is in the form of electronic data exchanged via one or more of several data exchange means 716, including fiber optic data links, microwave data links, and more conventional signal carrying conductive cable arrays, among others. Data centers are historically located near sources if inexpensive energy (hydroelectric dams for example) and access points to high bandwidth communication nodes (fiber optic hubs). In general proximity to the energy source takes priority as the cost to construct-high tension lines capable of transmitting the large amounts of power required are more expensive than installing the fiber optic cables, or other data exchange mechanism, required to transmit large amounts of data.
Given that the highest levels of solar flux are generally available in remote desert locations, the optimal performance of solar thermal conversion systems is achieved by locating such generation facilities far away from where their power could be utilized. This locational requirement increases the cost of such facilities since the construction and permitting process for the related high tension transmission capacity adds cost, complexity, and delays. Locating an integrated facility, combining the utility generation capacity of block 700 with the utility consuming and data processing capability of block 712, at the remote location where the solar flux is high can reduce costs. The overall cost reduction comes about due to eliminating the need to establish high tension transmission capacity, which is very high, at the price of adding the requisite data exchange means, which is very low. The lower cost of the data exchange means comes about as a result of the lower physical footprint and associated infrastructure require to install some combination of fiber optic, microwave, or other means for data exchange.
Referring now to
This application is a continuation-in-part of U.S. Ser. No. 12/623,337 and U.S. Ser. No. 12/830,273.
Number | Date | Country | |
---|---|---|---|
Parent | 12623337 | Nov 2009 | US |
Child | 12943912 | US | |
Parent | 12830273 | Jul 2010 | US |
Child | 12623337 | US |