The present invention generally relates to a device for irradiating substrate material in the form of a sheet or web in a sheet-fed or web-fed processing system, especially in a sheet-fed or web-fed processing or printing press. The present invention further relates to applications of such a device as light source for illuminating the substrate material, especially in the context of the inspection of the quality and/or integrity of the substrate material, or as drying or curing element for drying or curing inks, varnishes, coatings and the like applied on the substrate material.
In the context of the present invention, the term “irradiating” shall be understood as referring to the act of irradiating or illuminating an object (here substrate material) with radiation of a desired wavelength or wavelength band within a portion of the electromagnetic spectrum ranging from ultraviolet (UV) radiation to infrared (IR) radiation, i.e. a spectrum comprising the visible light spectrum as well as the neighbouring infrared and ultraviolet bands.
A variety of irradiating devices are used in sheet-fed or web-fed processing systems, especially in sheet-fed or web-fed processing or printing presses. This in particular includes light sources for illuminating the substrate material with visible or near-visible light or specific UV or IR wavelength suitable for the inspection as well as drying or curing elements which are typically operating in the ultraviolet (UV) spectrum or infrared/near infrared (IR/NIR) spectrum.
International publication No. WO 03/052394 A1 (see also corresponding US Patents No. U.S. Pat. No. 7,215,427 B2 and U.S. Pat. No. 7,659,984 B2) for instance discloses a device for controlling the quality of substrate material comprising a rotating drum or cylinder with a transparent cylindrical casing for supporting sheets to be inspected and wherein a light source is disposed inside the transparent cylindrical casing, a camera being located outside of the transparent cylindrical casing to capture an image of a sheet being supported on the rotating drum or cylinder and illuminated by the light source. This device is in particular used to carry out a so-called transmissive inspection of the sheets. Sheet-fed processing systems making use of such a device are further described in International Publications Nos. WO 2005/008605 A1 (see also US Publications Nos. US 2006/0213384 A1 and US 2009/0003656 A1), WO 2005/008606 A1 (see also US Publication No. US 2006/0208412 A1), and WO 2005/104045 A2 (see also US Publication No. US 2007/0274567 A1). Manufacturing of the above-described device comprising the transparent cylindrical casing is however rather costly. The transparent casing, which can for instance be made of a transparent polycarbonate material, must furthermore conform to a precise cylindrical shape, which is only achievable with strict manufacturing requirements.
Transmissive inspection can also be carried out in a sheet-fed processing system as described in European Publication No. EP 0 559 616 A1 (see also U.S. Pat. No. 5,368,148). Another solution is further described in International Publication No. WO 01/85457 A1 (see also U.S. Pat. Nos. 7,096,784 B2 and 7,273,008 B2). These solutions are however likewise relatively complex and costly to manufacture as one has to ensure a proper support of the sheets being inspected. Yet another example is described in European Publication No. EP 0 668 577 A1 (see also U.S. Pat. No. 5,598,006).
The light sources used in the above examples are typically lighting tubes or conventional lamps which are designed to produce an as homogeneous as possible illumination of the substrate material. It has also been proposed to use LEDs (light-emitting devices) as light sources, as for instance discussed in International Publication No. WO 2005/093395 A1 (see also U.S. Pat. No. 7,682,040 B2).
DE 10 2008 042 394 A1 discloses a sheet-processing machine, such as a sheet-fed printing press, comprising a blowing unit located in a delivery section of the sheet-processing machine, which blowing unit is used to facilitate and assist the delivery of the processed sheets onto the delivery pile of the delivery section. According to DE 10 2008 042 394 A1, the blowing unit further integrates an illumination device for illuminating the upper side of the sheets, thereby providing the ability to an operator to visually see and monitor the sheets being delivered onto the delivery pile. More precisely, the blowing unit consists of a plurality of blowing tubes whose lower portion is designed to be transparent (which portion is for instance made of glass) and with which lighting elements are located for illuminating the sheets. Such lighting elements are discrete SMD (surface mount device) lighting elements, such as LED or OLED diode elements, mounted on a circuit board located inside the at least partially transparent blowing tubes. The illuminating device of DE 10 2008 042 394 A1 thus consists of a number of juxtaposed discrete lighting elements which are assembled and mounted in a rigid manner in the sheet-processing machine.
Drying or curing elements are known which typically make use of infrared or ultraviolet lamps or like light sources. A solution making use of a laser beam source is also known from European Publication No. EP 0 355 473 A2 (see also U.S. Pat. Nos. 4,991,506 and 5,115,741).
Drying or curing elements making use of LED devices are also known, as discussed for instance in European Publication No. EP 2 067 620 A2 (see also US Publication No. US 2009/0148620 A1) and US Patent Publication No. US 2010/0242299 A1.
German Publication DE 10 2007 040 139 A1 discloses a solution wherein drying or curing elements, such as LED elements, are integrated in a rotating drum to dry or cure inks, varnishes, coatings and the like applied on sheets while the sheets are being transported between successive printing units.
All of the above described solutions are however relatively complicated and expensive to produce and to integrate into sheet-fed or web-fed processing systems such as sheet-fed or web-fed processing or printing presses.
There is therefore a need for a more simple and cost-efficient solution.
A general aim of the invention is therefore to improve the known irradiation devices.
More particularly, an aim of the present invention is to provide a solution that is both simple and cost-efficient to integrate in a sheet-fed or web-fed processing system.
A more specific aim of the present invention is to provide a solution that is suitable for use as light source in a sheet-fed or web-fed processing system and, more particularly, in the context of the inspection of the quality and/or integrity of the substrate material, especially for transmissive inspection of the substrate material.
Still another specific aim of the present invention is to provide a solution that is also suitable for use as drying or curing element in a sheet-fed or web-fed processing system for drying or curing inks, varnishes, coatings and the like applied on the substrate material.
These aims are achieved thanks to the solution described below.
There is accordingly provided a device for irradiating substrate material in the form of a sheet or web in a sheet-fed or web-fed processing system, especially in a sheet-fed or web-fed processing or printing press, wherein the device comprises at least one flexible light-emitting sheet for producing radiation of a desired wavelength or wavelength band, which flexible light-emitting sheet is disposed along a path of the substrate material to subject the substrate material to said radiation.
Within the context of the present invention, the expression “flexible light-emitting sheet” shall be understood as referring to a light-emitting device whose geometry and configuration are such that it is thin in comparison to its length and breadth, and which exhibits a sufficient flexibility to be shaped and/or to conform to a variety of desired shapes or curvatures, along and following the path of the substrate material.
Preferably, the flexible light-emitting sheet is an OLED sheet. Such an OLED sheet advantageously comprises one or more layers or films of organic materials situated between two electrode sheets and forming a single flexible sheet element.
An advantage of the use of a light-emitting sheet resides in the fact that such light-emitting sheet exhibits a substantially uniform and homogeneous light-emitting surface.
Advantageous embodiments of the invention form the subject-matter of the dependent claims and are discussed below.
Other features and advantages of the present invention will appear more clearly from reading the following detailed description of embodiments of the invention which are presented solely by way of non-restrictive examples and illustrated by the attached drawings in which:
a is a schematic illustration of a drying or curing system making use of a flexible light-emitting sheet as drying or curing element according to an additional embodiment of the invention;
b is a schematic illustration of a variant of the drying or curing system of
The present inventor has generally recognized that light-emitting sheets could be conveniently used in the context of a sheet-fed or web-fed processing systems, such as a sheet-fed or web-fed processing or printing press, to potentially act as (i) light source for illumination of the substrate material processed on the sheet-fed or web-fed processing system, and/or (ii) as drying or curing element for drying or curing inks, varnishes, coatings and the like applied on substrate material.
OLED elements, and especially OLED sheets, are in particular very advantageous for such purposes. The acronym “OLED” is understood to designate an organic light-emitting device element. An OLED element basically comprises an emissive electroluminescent layer that is made of a film of organic compounds which emit light in response to an electric current. This layer of organic semiconductor material is situated between two electrodes. Generally, at least one of these electrodes is transparent. OLED elements are typically used in televisions screens, computer monitors, small portable screens such as found on mobile phones and PDAs, watches, advertising, information and indication. OLEDs are also used as light sources for general space illumination and in large-area light-emitting elements.
A voltage is applied across the electrodes such that a current of electrons flows through the OLED sheet 10 from the cathode 11 to the anode 15. As electrons are injected at the cathode 11 and withdrawn at the anode 15, electrons are withdrawn from the conductive layer 14 and injected into the emissive layer 12. As a result of the recombination of electrons and electron holes in the emissive layer 12, visible radiation is produced (and possibly radiation in the near-visible spectrum, e.g. in the infrared (IR) and/or ultraviolet (UV) spectrums). Either the cathode 11 or the anode 15 (or both) can be transparent thereby allowing the radiation to propagate. The whole OLED sheet 10 (and substrate over which the OLED sheet is typically formed) can suitably be designed to be flexible.
OLED sheets have the main advantages that a substantially homogeneous illumination can be generated over the whole surface of the light-emitting sheet and with relatively low power consumption. The thin, and advantageously flexible, nature of the OLED sheets also makes this solution very adequate for integration in sheet-fed or web-fed processing systems as this will be described below.
A number of possible embodiments of the invention will be described hereinafter in greater detail.
One will first talk about a first advantageous use and application of the invention, namely the use of a flexible light-emitting sheet in a sheet-fed or web-fed processing system as light source for illuminating the substrate material. It is especially contemplated to make use of an OLED sheet as the flexible light-emitting sheet, even though other equivalent technologies could be envisaged.
The below-described embodiments are suitable for use in a sheet-fed or web-fed processing or printing press, in particular and advantageously as light source for the inspection of the quality and/or integrity of the substrate material.
A preferred embodiment that is contemplated is the use of the flexible light-emitting sheet as light source for transmissive inspection of the substrate material. “Transmissive inspection” shall be understood to refer to the inspection of the quality and/or integrity of the substrate material involving a control of the transmissive properties of the substrate material. Such transmissive inspection is in particular carried out for the purpose of detecting possible defects in the substrate material itself (such as holes, torn portions, folds, etc.), defects in relation to features embedded or otherwise provided in the substrate material (such as security threads, micro-perforations, windows, watermarks, etc.), as well as possible print defects (missing ink patterns, recto-verso mis-registration, etc.). Banknotes and like security documents are for instance typically subjected to transmissive inspection, usually in addition to inspection of the recto and/or verso side(s) of the substrate material which is carried out under reflected light.
Transmissive inspection requires the light source to be disposed on the opposite side of the substrate material with respect to the sensing equipment such that the sensing equipment can suitably capture the relevant transmissive features of the substrate material.
White light can be used for the purpose of illuminating the substrate material. Radiation in the infrared (IR) or near-infrared (NIR) could also be used in addition to or in lieu of white light, especially in case where one wishes to additionally inspect features that are provided on or within the substrate material and which are responsive to such radiation by being either absorbent or transmissive to the radiation.
As far as the arrangement of the drums or cylinders 21-25 is concerned, the configuration of the sheet inspection system 20 of
The sheets S are transported through the inspection system 20 along the circumference of the successive drums or cylinders 21-25 which are driven into rotation as shown by the arrows in
A similar arrangement in the case of web-processing would comprise inspection stations distributed along the path of the web between paper guiding elements. In this case the inspection stations may be designed as freely-locatable elements along the web, or like drums or rollers, guiding the web through the respective inspection station.
The first inspection drum or cylinder 22 is designed in the example of
Transmissive inspection could equally be carried out on the third inspection drum or cylinder 24, in which case the verso side of the sheets S would be inspected on the first inspection drum or cylinder 22 (see for instance International Publication No. WO 2005/008605 A1 already referred to in the preamble hereof).
In contrast to the known solutions for transmissive inspection which make use of an inspection drum or cylinder comprising a transparent cylindrical casing, the first inspection drum or cylinder 22 of this embodiment of the invention does not require any transparent cylindrical casing, nor does it require any light source to be located inside such a casing.
According to this embodiment of the invention, the first inspection drum or cylinder 22 can be designed in a manner substantially similar to the other inspection drums or cylinders 23, 24. More precisely, as shown in
The flexible light-emitting sheet 10 can simply be wrapped around the cylindrical body 220 or applied onto a rigid supporting element conforming to the curvature of the cylindrical body 220. OLED sheets are again ideally suited for this purpose.
In this example, it is to be appreciated that the inspection cylinder or drum 22 forms a supporting element that acts as guide and support for the substrate material. More precisely, the supporting element is embodied in this example as a rotating drum or cylinder 22 for supporting the sheet S over the entire portion thereof.
It is however to be appreciated that the rotating drum or cylinder could alternatively support the substrate material over only a portion thereof. Such an example is schematically illustrated in
As schematically shown in
While a rotating drum or cylinder is used as supporting element for the substrate material in the embodiment of
As in the previous embodiment, a flexible light-emitting sheet 10 is disposed on an outer surface 410a of the supporting member 410 for direct or indirect support of the substrate material. A protective layer can similarly be provided on the light-emitting sheet 10 should this be necessary.
Reference numeral 41.1 in
The particular configuration of the inspection system 40 of
A line-scan camera could also be used in lieu of the array camera 41.1 of
Such a variant is shown in
The use of a flexible light-emitting sheet as described above leads to a substantial simplification of the means necessary to carry out transmissive inspection as the flexible light-emitting sheet is sufficiently thin to be incorporated in any suitable way without taking too much space. This furthermore greatly simplifies the configuration of transmissive inspection systems as the flexible light-emitting sheet acting as light source can be directly integrated into the necessary means that are typically required to ensure a proper support and guidance of the substrate material to be inspected.
In addition, flexible light-emitting sheets as described above can be exploited to achieve better integration of various types of inspections. It can for instance be contemplated to use a flexible light-emitting sheet as described above with emission properties with a first spectrum (such as in the infrared (IR) or near-infrared (NIR) spectrum) in order to inspect transmissive properties of the substrate material within the first spectrum, while carrying out at the same time an inspection of features on the exposed side of the substrate material using a conventional reflective-type inspection system having a second spectrum that is not influenced by the first spectrum (such as in the ultraviolet (UV) spectrum).
In the embodiments of
A device comprising the above-described flexible light-emitting sheet could conveniently be located upstream of a processing or printing unit of a processing or printing press (especially at the feeding location) to control quality and/or integrity of the substrate material before it is fed to the downstream-located processing or printing unit. The device could also be located downstream of a processing or printing unit of a processing or printing press to control quality and/or integrity of the processed or printed substrate material.
While the flexible light-emitting sheet can be suitably used as light source as described above, the light-emitting sheet could also be used in a sheet-fed or web-fed processing system, such as in a sheet-fed or web-fed processing or printing press, as drying or curing element for drying or curing inks, varnishes, coatings and the like applied on the substrate material. In such a case, the flexible light-emitting sheet would more specifically be designed to produce radiation in the infrared (IR) spectrum and/or in the ultraviolet (UV) spectrum.
a shows a possible embodiment making use of a flexible light-emitting sheet 10 as drying or curing element for drying sheets between printing units of a printing press. Reference numerals 61, 62 in
a further shows a guide member 66 disposed below the path of the sheet S and a drying or curing system 60 comprising curved supporting element 67 that is disposed above the path of the sheet S. This supporting element 67 bears on its convex side oriented towards the sheet S a flexible light-emitting sheet 10 which acts in this example as drying or curing element. According to this example, the light-emitting sheet 10 does not contact the upper side of the sheet S and is located at a distance from this upper side to prevent smearing of the freshly printed ink.
b shows a variant of
Various modifications and/or improvements may be made to the above-described embodiments without departing from the scope of the invention as defined by the annexed claims. For instance, while the invention was described in the context of the processing of substrate material in the form of individual sheets, the invention is equally applicable to the processing of substrate material in the form of webs.
In the context of the instant invention, OLED sheets are preferred over any other type of light-emitting sheet, in particular thanks to their ability to be formed as flexible sheets. This being said, it may alternatively be envisaged to design a suitably flexible light-emitting sheet in the form of a matrix arrangement of individual light emitting elements (such as individual LED elements) which, by way of an adequate arrangement of the individual elements one with respect to the others, may be mechanically flexible for the desired application, such as for instance for the purpose of being wrapped around a cylinder body as discussed above.
10 (flexible) light-emitting sheet/(e.g. bi-layer) OLED sheet
10
a surface of light-emitting sheet 10
11 first electrode (cathode (−)) of bi-layer OLED sheet
12 emission layer (of suitable light-emitting organic material) of bi-layer OLED sheet
14 conductive layer (of suitable light-emitting organic material) of bi-layer OLED sheet
15 second electrode (anode (+)) of bi-layer OLED sheet
20 inspection system for transmissive inspection (as well as recto-verso inspection) of substrate material
21 first (input) transfer drum or cylinder
22 first inspection drum or cylinder (transmissive inspection)/rotating drum or cylinder acting as supporting element for the substrate material
22.1 line-scan camera (transmissive inspection)
23 second inspection drum or cylinder (recto/front side inspection)
23.1 line-scan camera (recto/front side inspection)
24 third inspection drum or cylinder (verso/back side inspection)
24.1 line-scan camera (verso/back side inspection)
25 second (output) transfer drum or cylinder
30 inspection system for transmissive inspection of substrate material
31 rotating drum or cylinder (for transmissive inspection)/rotating drum or cylinder acting as supporting element for the substrate material
31
a pit of rotating drum or cylinder 31 for accommodating grippers/gripper bar 35
31.1 line-scan camera (transmissive inspection)
35 grippers/gripper bar of sheet gripper system for holding leading edge of successive sheets
40 inspection system for transmissive inspection of substrate material
41 stationary guide member for supporting the substrate material
41.1 array camera (transmissive inspection)
45 grippers/gripper bar of sheet gripper system for holding leading edge of successive sheets
50 inspection system for transmissive inspection of substrate material
51 stationary guide member for supporting the substrate material
51.1 line-scan camera (transmissive inspection)
52 suction devices
55 grippers/gripper bar of sheet gripper system for holding leading edge of successive sheets
60 drying or curing system
60* drying or curing system
61 (first) impression cylinder
62 (second) impression cylinder
65 sheet-transfer system for transfer of successive sheets between impression cylinders 61, 62
66 supporting element for assisting transfer of sheets by the sheet-transfer system 65
67 supporting element for light-emitting sheet 10 acting as drying/curing element
68 supporting element for assisting transfer of sheets by the sheet-transfer system 65/supporting element for light-emitting sheet 10 acting as drying/curing element
70 drying or curing system
71 printing unit of printing press (e.g. sheet-fed intaglio printing press)
72 delivery unit of printing press (e.g. sheet-fed intaglio printing press)
220 cylindrical body (of first inspection drum or cylinder 22)
220
a circumferential surface of cylindrical body 220
310 cylindrical body (of inspection drum or cylinder 31)
310
a circumferential surface of cylindrical body 310
410 (fixed) supporting member (e.g. support plate)
410
a surface of supporting member 410
680 (fixed) supporting member (e.g. support plate)
680
a surface of supporting member 410
S substrate material (e.g. sheet)
P path of grippers (e.g. grippers 35, 45, 55)
OP optical path of camera (e.g. cameras 22.1, 31.1, 41.1. 51.1)
Number | Date | Country | Kind |
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10189740.3 | Nov 2010 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2011/054846 | 11/1/2011 | WO | 00 | 7/22/2013 |