The present invention relates to the soundproofing of a glazing for a motor vehicle, and more particularly the soundproofing of a side glazing.
A vehicle glazing is exposed to air noise during the use of the vehicle. The transmission of this noise by the glazing degrades the acoustic comfort of a user.
It is known to increase the surface mass of the glazing by increasing the thickness thereof in order to improve the soundproofing of the glazing.
However, such a glazing does not make it possible to effectively increase the soundproofing for frequencies greater than 2,000 hertz. Indeed, the coincidence between the frequency of an incident sound wave and the frequency of the bending waves in the glazing leads to a reduction of the soundproofing for this frequency range. Moreover, motor vehicle design requires lightening the various components of the vehicle, so as to reduce the energy consumption of the vehicle and the release of CO2 emissions during the use of the vehicle.
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However, such a glazing entails high manufacturing costs. Moreover, its manufacture may be complex with regard to the other known glazings. Thus, such a glazing is not generally selected as side glazing of the vehicle.
One aim of the invention is to propose a solution to enable a glazing to have soundproofing greater than or equal to that of a known glazing, at least in an audible frequency range, while limiting the costs associated with the manufacturing of such a glazing.
This aim is reached in the context of the present invention by virtue of a device for soundproofing a plate, comprising a soundproofing part and a mounting part,
The present invention is advantageously completed by the following features, taken individually or in any of their technically possible combinations:
Another aspect of the invention is an assembly comprising a device according to one embodiment of the invention, and a plate having a border, the mounting part being mounted secured to the border of the plate.
Advantageously, the first material has a real part E′1 of the first Young's modulus, a first density ρ1, and a first Poisson's ratio v1, and the mounting part has a first component γ1 of phase velocity of a bending wave defined by
the plate having a third thickness h3, a real part E′2 of the second Young's modulus, a second density ρ2 and a second Poisson's ratio v2, defining a second component γ2 of phase velocity of a bending wave defined by
the difference between the first component γ1 and between the second component γ2 being less than 20% of the second component γ2, and preferentially being less than 10% of the second component γ2.
Advantageously, the plate is a glazing.
Advantageously, the glazing comprises at least one mineral glass sheet.
Advantageously, the glazing is a laminated glazing.
Advantageously, the plate is a glazing comprising a mineral glass sheet, and the first material of the device comprises aluminum, the second thickness h2 being equal to the third thickness h3.
Advantageously, the plate is a glazing comprising a mineral glass sheet, and the first material of the device comprises a polymer material, the second thickness h2 being strictly greater than the third thickness h3.
Another aspect of the invention is a method for manufacturing an assembly comprising a device according to one embodiment of the invention, and a plate having a border, the method comprising a step of securing the mounting part to a border of the plate.
Other characteristics, purposes and advantages of the invention will become clear from the following description, which is purely illustrative and non-limiting, and which must be read in the context of the attached drawings in which:
In all the figures, similar elements are marked with identical references.
“Loss factor η” of a material, when the material has a complex Young's modulus E, means the ratio between the imaginary part E″ of the Young's modulus of the material, associated with the elasticity of the material, and the real part E′ of the Young's modulus of the material, associated with the viscosity of the material.
The loss factor η of a material, also referred to as “tan δ”, is defined by international standard ISO 18437-2:2005 (Mechanical vibration and shock—Characterization of the dynamic mechanical properties of visco-elastic materials—Part 2: Resonance method, part 3.2).
Preferentially, the loss factor η can be defined for a predetermined frequency. “A material has a first loss factor η greater than a value” means that the material has a first loss factor η greater than the value for each of the frequencies in the audible frequency range, that is in a frequency range extending between 20 Hz and 20,000 Hz, inclusive, and preferentially between 20 Hz and 10,000 Hz, inclusive.
The loss factor η can be defined for a predetermined temperature. The temperature range considered in the present invention is comprised between −20° C. and 60° C. In the present invention, “a material has a first loss factor η greater than a value” means that the material has a first loss factor η greater than the value for each of the temperatures comprised between −20° C. and 60° C.
“The real part E′ of the Young's modulus of a material is greater than a value” means that the real part E′ of the Young's modulus of the material is greater than the real part E′ of the Young's modulus of the material for each of the frequencies in the audible frequency range, that is in a frequency range extending between 20 Hz and 20,000 Hz, inclusive, and preferentially between 20 Hz and 10,000 Hz, inclusive.
The real part E′ and the imaginary part E″ of the Young's modulus can be defined for a predetermined temperature. The temperature range considered in the present invention is comprised between −20° C. and 60° C. In the present invention, “the real part E′ of the Young's modulus of a material is greater than a value” means that the material has a real part E′ of the Young's modulus greater than the value for each of the temperatures comprised between −20° C. and 60° C. In the present invention, “a material has a first loss factor η greater than a value” means that the material has a first loss factor η greater than the value for each of the temperatures comprised between −20° C. and 60° C.
A dynamic characterization of a material is carried out on a visco-analyzer of the Metravib visco-analyzer type, under the following measurement conditions. A sinusoidal load is applied to the material. A measurement sample made of the material to be measured consists of two rectangular parallelepipeds, each parallelepiped having a thickness of 3.31 mm, a height of 10.38 mm and a width of 6.44 mm. Each parallelepiped made of the material is also referred to as a shear “test specimen”. The excitation is implemented with a dynamic amplitude of 5 μm around the rest position, covering the frequency range comprised between 5 Hz and 700 Hz, and covering a temperature range comprised between −20° C. and +60° C.
The visco-analyzer makes it possible to subject each test specimen (each sample) to deformations under precise temperature and frequency conditions, and to measure the displacements of the test specimen, the forces applied to the test specimen and their phase shift, which makes it possible to measure rheological quantities characterizing the material of the test specimen.
The use of measurements makes it possible especially to calculate the Young's modulus E of the material, and particularly the real part E′ of the Young's modulus and the imaginary part E″ of the Young's modulus of the material, and thus to calculate the tangent of the loss angle (or loss factor) η (also referred to as tan δ).
A value of the real part E′ of the Young's modulus and/or a loss factor η of a material are measured without the material being pre-stressed.
“Glazing” means a structure comprising at least one sheet of organic or mineral glass, preferentially suitable for being mounted in a vehicle, preferentially a motor vehicle.
The glazing can comprise a single glass sheet or a multilayer glazed assembly at least one sheet of which is a glass sheet.
A glazing can comprise a glazed assembly. The glazed assembly comprises at least one glass sheet. The glass can be organic or mineral glass.
The glass can be tempered. The glazed assembly is preferably laminated glazing. “Laminated glazing” means a glazed assembly comprising at least two glass sheets and an interlayer film made of plastic material, preferentially visco-elastic, separating the two glass sheets. The interlayer film made of plastic material can comprise one or more layers of a visco-elastic polymer such as polyvinyl butyral (PVB) or an ethylene-vinyl acetate copolymer (EVA). The interlayer film is preferably made of standard PVB or of acoustic PVB (such as single-layer or tri-layer acoustic PVB). Acoustic PVB can comprise three layers: two outer layers of standard PVB and an inner layer of PVB with added plasticizer so as to make it less rigid than the outer layers.
“Ellipse” means a closed planar curve obtained by the intersection of a cone of revolution with a plane, provided that it intersects the axis of rotation of the cone or of the cylinder. The ellipse is a conic section of eccentricity strictly comprised between 0 and 1. The ellipse is also the locus of points whose sum of distances to two fixed points, referred to as foci, is constant.
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The mounting part 3 is mounted secured to the soundproofing part 2. Preferably, the mounting part 3 and the soundproofing part 2 form a single monolithic part made of a single first material. The mounting part 3 has a second thickness h2 in contact with the soundproofing part 2. The device 1 extends in a main direction 6. Preferably, the thickness of the mounting part 3 is constant and is equal to the second thickness h2 along the main direction 6.
The mounting part 3 is configured to be mounted secured to a border of the plate 4. The border of the plate can be an edge face of the plate 4. The border of the plate can be perpendicular to the main direction 6, so that the main direction 6 is parallel to a surface along which the plate 4 extends.
The soundproofing part 2 is made of the first material. The soundproofing part 2 extends along a first length l in the first main direction 6. The soundproofing part 2 has a first thickness h1 of the first material, in a direction perpendicular to the first main direction 6. The first thickness h1 varies, based on an X coordinate, along the first length l, proportionally to a value of xn, wherein n is a real number strictly greater than 1, from a minimal thickness h1min until the second thickness h2, the first length l being predetermined so that the minimal thickness h1min is less than or equal to one third of the second thickness h2. The X coordinate is equal to zero when the thickness h1 of the soundproofing part 2 is equal to h2min. When the X coordinate is equal to the first length l, the thickness h1 of the soundproofing part 2 is equal to the thickness h2 of the mounting part 3.
Thus, the device 1 makes it possible to receive the bending waves propagating from the border of the plate 4 without reflecting them towards the plate 4. When the plate 4 is exposed to an incident sound wave, the bending waves propagating, once transmitted to the device 1, first into the mounting part 3 and then into the soundproofing part 2. The soundproofing part 2 prevents the reflection of the bending waves in the device 1, which makes it possible to soundproof the plate 4 when the device 1 is mounted secured to the plate 4.
Indeed, as described in the document Mironov et al. (Mironov, M. A., 1988, “Propagation of a flexural wave in a plate whose thickness decreases smoothly to zero in a finite interval”, Soviet Physics Acoustics-USSR, 34(3), 318-319), a reduction of the thickness of a thin plate on its edges can render the edges non-reflective for bending waves in the material of the plate, when the reduction follows a power law, so that the thickness h of the plate is proportional to xn, wherein n is a real number strictly greater than 1.
The first thickness h1 of the soundproofing part 2 can be defined by the following formula (1):
wherein ε is a proportionality factor.
The phase velocity cb1 of the bending waves in the soundproofing part 2 can be defined based upon the thickness h1 (x) of the soundproofing part by the following formula (2):
wherein E′1 is the real part of the Young's modulus of the first material, p, is the density of the first material, v1 is the Poisson's ratio of the first material, h1 (x) is the thickness of the soundproofing part at the X coordinate and w is the angular velocity of the incident sound wave.
From the phase velocity cb1 in the soundproofing part 2, it is possible to calculate a transit time of a bending wave propagating in the soundproofing zone 11. When the thickness h1min tends towards zero thickness, the transit time tends towards infinity. Thus, the incident bending wave is not reflected by the soundproofing part 2, which makes it possible to increase the soundproofing of the plate 4.
The term “acoustic black hole” is used to designate the soundproofing part 2. The device 1 comprises at least one acoustic black hole. The device 1 can also comprise a plurality, and preferably a network, of acoustic black holes.
In practice, it is not possible to manufacture a zero thickness h1min. The inventors have discovered that the soundproofing effect appears when the first length l is predetermined so that the minimal thickness h1min is less than or equal to one third of the second thickness h2. Especially, the first length l is predetermined so that the minimal thickness h2min is less than or equal to one fifth of the second thickness h2. More preferentially, the first length l is predetermined so that the minimal thickness h1min is less than or equal to one tenth of the second thickness h2.
The inventors have also discovered that the soundproofing effect appears for n strictly greater than 1, especially greater than or equal to 5/3, and preferentially greater than or equal to 2. Moreover, n can be strictly less than 100, so as to prevent a reflection at the junction between the soundproofing part 2 and the mounting part 3. The soundproofing part 2 can have, in a second main direction 16, a size greater than or equal to the first length l, the second main direction 16 being locally perpendicular to the first main direction 6 and perpendicular to a direction in which the thickness of the device 1 extends locally.
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The soundproofing part 2 can have different shapes. The first material can form an edge on the side border 9 of the soundproofing part 2. As a variant, the material can have a fork-shaped section, the soundproofing part 2 forming two edges on the border of the soundproofing part 2. The first thickness h1 can be, in this case, measured by adding the thicknesses of each of the arms of the fork. The material can form a recess 7. The material can also form a cavity. In this case, the first thickness h1 of the soundproofing part 2 is measured by adding the thicknesses of the material forming the cavity. The soundproofing part 2 can also extend across a curved surface. In this case, the measurement of the first thickness h1 of the soundproofing part 2 is carried out by measuring the thickness of the material in a direction locally perpendicular to the curved surface.
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The dissipator 8 can be made of a material selected from a silicone, a nitrile and a polyurethane. The visco-elastic properties of the known materials can be measured by the methods described herein. The material of the dissipator can have a glass transition temperature comprised between −80° C. and −50° C., inclusive. For example, the material of the dissipator can comprise a methyl vinyl silicone rubber (MVQ) crosslinked by a benzoyl peroxide. The material of the dissipator can also be a porous material. The loss factor of the material can also be adjusted by a tackifying agent, for example a glycerin ester, calcium carbonate or carbon nanotubes. For example, the polyurethane sealant Weberseal PU 40 (registered trademark) of the Weber brand has a loss factor η equal to 0.41 and a value of the imaginary part E′ of the Young's modulus equal to 7.2 MPa. For example, the polyurethane sealant Sikaflex PRO-11 FC (registered trademark) of the Sika brand has a loss factor η equal to 0.20 and a value of the imaginary part E′ of the Young's modulus equal to 1.2 MPa.
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The mounting part 3 can form a housing 10 able to receive the border 11 of the plate 4. The housing 10 can form a clamp configured to surround the border 11. Thus, the housing 10 can be in contact with an edge face of the plate 4 and at the same time with an upper face and a lower face of the plate 4. Thus, the device 1 can be mounted secured to the plate 4 without having a degree of rotational and translational freedom with respect to the plate 4. This configuration makes it possible to effectively transmit the bending waves from the plate 4 to the device 1. A termination of the mounting part 3 can also be bonded to the border 11. The mounting part 3 can also be configured to be mounted releasably secured to the plate 4.
One assembly 13 comprises a device 1 and a plate 4 having a border 11, wherein the mounting part 3 is mounted secured to the border 11 of the plate 4. The plate 4 has a third thickness h3 at the border 11. The third thickness h3 is preferably constant in the plate 4.
One aspect of the invention is a method for manufacturing the assembly 13. The method comprises a step of securing the mounting part 3 to a border of the plate 4. Preferably, the mounting part 3 can be embedded, snap-fit or releasably mounted on the border of the plate 4. The mounting part 3 can also be bonded to the border of the plate 4. The adhesive can be selected from at least one single- or multi-component structural glue, of the epoxy, methacrylate, polyurethane, acrylic, vinyl type.
Preferably, the difference between a first phase velocity cb1 of the bending waves in the mounting part 3 and between a second phase velocity cb2 of the bending waves in the plate 4 is less than 20% of the second phase velocity cb2, and preferentially is less than 10% of the second phase velocity cb2 during the exposure of the plate 4 to a sound wave with a determined angular velocity ω.
The first phase velocity cb1 of the bending waves in the mounting part 3 is defined by the following formula (3):
wherein ω is an angular velocity of the sound wave incident on the plate 4, and γ1 is a first component of phase velocity defined by the following formula (4):
wherein E′1 is the real part of the first Young's modulus of the first material, ρ1 is a first density of the first material, and v1 a first Poisson's ratio of the first material.
The second phase velocity cb2 of the bending waves in the plate 4 is defined by the following formula (5):
wherein ω is an angular velocity of the sound wave incident on the plate 4, and γ2 is a first component of phase velocity defined by the following formula (4):
wherein E′2 is the real part of the second Young's modulus of the material of the plate 4, ρ2 is a second density of the material of the plate 4, and v2 is a second Poisson's ratio of the material of the plate 4.
The relationship described previously between the phase velocities of the bending waves can thus be expressed as follows: the difference between the first component γ1 and between the second component γ2 is less than 20% of the component γ2, and preferentially is less than 10% of the second component γ2. Thus, the reflection of a bending wave propagating from the plate 4 towards the device 1 can be limited or cancelled out.
Preferably, the plate 4 is a glazing 12. The machining of a glazing 12 is a complex and expensive operation. In particular, the machining of an acoustic black hole can be complex, especially due to the profile of the soundproofing part 2 of the acoustic black hole. Thus, it is possible to improve the soundproofing of the glazing 12, by mounting it secured on a device 1, without having to machine the glazing 12. Preferably, the glazing 12 comprises at least one mineral glass sheet. Indeed, a mineral glass sheet may be required in many types of glazings 12, even though it is difficult to machine. The glazing 12 may be a laminated or monolithic glazing.
When the glazing 12 comprises a mineral glass sheet, the first material can be aluminum, and the second thickness h2 is equal to the third thickness h3. Indeed the real part of the Young's modulus E′1, the Poisson's ratio v1 and the density ρ1 of aluminum make it possible, with respect to the real part of the Young's modulus E′2, the Poisson's ratio v2 and the density ρ2 of mineral glass, to verify the relationship between the first component γ1 and the second component γ2 for a second thickness h2 equal to a third thickness h3. Thus, it is possible to manufacture a device 1 in aluminum and thus to facilitate the machining of the one or more acoustic black holes, while limiting the increase in the mass of the assembly 13.
When the glazing 12 comprises a mineral glass sheet, the first material can be a polymer material, preferentially resin, and the second thickness h2 is strictly greater than the third thickness h3. Indeed the real part of the Young's modulus E′1, the Poisson's ratio v1 and the density ρ1 of polymer materials make it possible, with respect to the real part of the Young's modulus E′2, to the Poisson's ratio v2 and to the density ρ2 of mineral glass, to verify the relationship between the first component γ1 and the second component γ2 for a second thickness h2 strictly greater than a third thickness h3. Thus, it is possible to manufacture a device 1 made of a first polymer material and thus to facilitate the machining of the one or more acoustic black holes, while limiting the increase in the mass of the assembly 13.
The plate 4 can also be selected from a ceiling and a partition, preferably a gypsum partition. Thus, it is possible to improve the soundproofing of a ceiling or a partition without modifying them.
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Number | Date | Country | Kind |
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2104522 | Apr 2021 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2022/050836 | 4/29/2022 | WO |