This application claims priority to Chinese Application Serial Number 202010459141.5, filed May 27, 2020, which is herein incorporated by reference.
The present invention relates to a diode structure and a method of fabricating the same. More particularly, the present invention relates to a diode structure having a barrier layer and a method of fabricating the same.
Diodes are conventional semiconductor devices and are widely utilized in electronic applications such as power circuits or voltage converters. Generally, a diode includes a first semiconductor layer, a second semiconductor layer, and other layers between the first and second semiconductor layers. The first and second semiconductor layers are doped with III group compounds or V group compounds such as n-type or p-type dopants to have conductivities. However, in the subsequent high-temperature process, the dopants would migrate and diffuse into neighbored layers because of thermal driving, thereby reducing the doping concentration of the doped regions.
Therefore, there is a need to provide a diode structure that is able to maintain the doping concentration of the doped regions.
According to some embodiments of the invention, a diode structure includes a substrate, a pillar stack disposed on the substrate, and a first barrier layer. The pillar stack includes a first semiconductor layer, a silicon layer, and a second semiconductor layer, in which the first and second semiconductor layers respectively have different dopants such that a conductivity of the first semiconductor layer is different from a conductivity of the second semiconductor layer. The first barrier layer is disposed between the first semiconductor layer and the silicon layer, in which the first barrier layer is configured to prevent the dopants in the first semiconductor layer from diffusing into the silicon layer.
According to some embodiments of the invention, a method of fabricating a diode structure includes providing a substrate; forming a stack on the substrate, and patterning the stack into a plurality of pillar stacks, in which the pillar stacks stand on the substrate. Forming the stack includes forming an electrode layer on the substrate; forming a first semiconductor layer on the electrode layer; and forming a first barrier layer on the first semiconductor layer.
According to some other embodiments of the invention, a method of fabricating a diode structure includes providing a substrate; forming a stack on the substrate, and patterning the stack into a plurality of pillar stacks, in which the pillar stacks stand on the substrate. Forming the stack includes forming an electrode layer on the substrate; forming a first semiconductor layer on the electrode layer; forming a first silicon layer on the first semiconductor layer; and forming a first barrier layer on the first silicon layer.
It is to be understood that both the foregoing general description and the following detailed description are by examples, and are intended to provide further explanation of the invention as claimed.
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention. In the drawings,
Reference will now be made in detail to the present embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts. It will be understood that when an element is referred to as being “on” another element, it can be directly on the other element or intervening elements may be present therebetween. In contrast, when an element is referred to as being “directly on” another element, there are no intervening elements present.
As used herein, “around”, “about”, “substantially” or “approximately” shall generally mean within 20 percent, preferably within 10 percent, and more preferably within 5 percent of a given value or range. Numerical quantities given herein are approximate, meaning that the term “around”, “about”, “substantially” or “approximately” can be inferred if not expressly stated.
The present invention provides a diode structure having a first semiconductor layer, a second semiconductor layer, and a silicon layer between the first and second semiconductor layers. The first and second semiconductor layers are respectively doped with III group compounds or V group compounds to have opposite conductivities. A barrier layer is interposed between the first semiconductor layer and the silicon layer to prevent the dopants in the first semiconductor layer from diffusing into the silicon layer, so as to maintain the doping concentration and doping profile of the first semiconductor layer. Additionally, additional barrier layer can be interposed between the second semiconductor layer and the silicon layer to prevent the dopants in the second semiconductor layer from diffusing into the silicon layer, so as to maintain the doping concentration and doping profile of the second semiconductor layer.
Referring to
Reference is made to operation S102 and
As shown in
As shown in
In some embodiments, forming the n-type polysilicon layer includes, as illustrated in
More particularly, an n-type amorphous silicon (a Si:n) layer is deposited on the electrode layer 120 by a chemical vapor deposition (CVD) process. Then an annealing process is performed to crystalize the deposited n-type amorphous silicon layer, such that the n-type amorphous silicon layer becomes the n-type polysilicon layer.
In some other embodiments, the n-type amorphous silicon layer is formed by an ion implantation process. For example, an amorphous silicon layer is formed on the electrode layer 120, and then an ion implantation process is performed to the amorphous silicon layer, thereby forming the doped amorphous silicon layer 141 in
In some embodiments, the crystallization process includes an annealing process using such as, but not limit to, furnace anneal, rapid thermal anneal (RPT), laser annealing, forming gas annealing (FGA), or the likes.
In some embodiments, the first semiconductor layer 142 has a doping concentration ranging from 1017 atom/cm2 to 1021 atom/cm2. Preferably, the doping concentration of the first semiconductor layer 142 is from 1019 atom/cm2 to 1020 atom/cm2.
Reference is made to both
Referring to
In some embodiments, the thickness of the first barrier layer 160 ranges from 10 Å to 50 Å. Preferably, the thickness of the first barrier layer 160 ranges from 10 Å to 20 Å, such as 12 Å, 14 Å, 16 Å, or 18 Å.
In some embodiments, the first barrier layer 160 is formed by chemical vapor deposition, organometallic chemical vapor deposition, physical vapor deposition, atomic layer deposition, pulsed laser deposition, evaporation, sputter, or any other suitable processes.
As shown in
As shown in
In some embodiments, the second semiconductor layer 190 has a doping concentration ranging from 1017 atom/cm2 to 1021 atom/cm2. Preferably, the doping concentration of the second semiconductor layer 190 is from 1019 atom/cm2 to 1020 atom/cm2.
In some embodiments, the second semiconductor layer 190 has conductivity opposite to that of the first semiconductor layer 142. For example, the first semiconductor layer 142 can be an N-type semiconductor layer, and the second semiconductor layer 190 can be a P-type semiconductor layer. Or, in some other embodiments, the first semiconductor layer 142 can be a P-type semiconductor layer, and the second semiconductor layer 190 can be an N-type semiconductor layer. The second semiconductor layer 190 and the first semiconductor layer 142 have opposite conductivities to form the diode.
In some embodiments, the first silicon layer 180 is lightly doped. In some embodiments, the doping concentration of the first silicon layer 180 is from 1014 atom/cm2 to 1016 atom/cm2. In some embodiments, the doping concentration of the first silicon layer 180 is lower than the doping concentration of the first semiconductor layer 142 or the second semiconductor layer 190.
Referring to operation S104, as shown in
Referring to operation S106 and
More specifically, by using the patterning process such as one or more lithography and etching processes to pattern the stack 500B into the pillar stacks 500C. In some embodiments, patterning the stack 500B includes using one or more hard mask (not shown) in the etching process.
It is noted that the first barrier layer 160 is configured to prevent the dopants in the first semiconductor layer 142 from diffusing into the first silicon layer 180. More particularly, the first semiconductor layer 142 is doped to have a predetermined doping concentration and a predetermined doping profile, and a gradient of doping concentration is present in the first semiconductor layer 142. In the subsequent high temperature process such as a deposition process, the dopants may be driven by heat and diffuse from the first semiconductor layer 142 into the first silicon layer 180, thereby decreasing the doping concentration and changing the doping profile of the first semiconductor layer 142. The retention time of the diode structures is reduced accordingly.
According to some other aspects of the invention, additionally, a second barrier layer can be added into the diode structure and interpose between the second semiconductor layer 190 and the first silicon layer 180 to prevent the dopants in the second semiconductor layer 190 from diffusing into the first silicon layer 180.
According to some other aspect of the invention, as illustrated in
In some embodiments, the second barrier layer 162 is made of conductive material. In some other embodiments, the second barrier layer 162 is made of graphene, Ni, W, Ti, TiN, PtSi, Mo, TiS2, CoSi2, NiSi, or NiPtSi.
In some embodiments, the thickness of the second barrier layer 162 ranges from 10 Å to 50 Å. Preferably, the thickness of the second barrier layer 162 ranges from 10 Å to 20 Å, such as 12 Å, 14 Å, 16 Å, or 18 Å.
In some embodiments, the first barrier layer 160 and the second barrier layer 162 are made of the same or different materials. In some embodiments, the first barrier layer 160 and the second barrier layer 162 have substantially the same thickness.
Then, as shown in
As shown in
According to yet some other embodiments of the invention, as illustrated in
More particularly, as shown in
The steps of forming the electrode layer 120, the first semiconductor layer 142, the first silicon layer 180, and the first barrier layer 160 are similar to that as described in
As shown in
As shown in
As illustrated in
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
Generally, the conventional barrier layer in the semiconductor technology is utilized to prevent pollution caused by diffusion between adjacent layers made of different materials (e.g. between the conductor and the dielectric layer). However, the barrier layer of the present invention is utilized to prevent pollution caused by dopant diffusion between adjacent layers made of substantially the same materials (e.g. both are silicon-based layers, in which one is doped and the other is undoped, or both are silicon-based layers but are doped with different dopants), such that the problem of diffusion between the semiconductor layer and the silicon layer is solved, and thus the decreasing of the doping concentration of the semiconductor layer, the changing of the doping profile of the semiconductor layer, and the decreasing of the retention time of the diode can be prevented. Therefore, the barrier layer of the invention has different position and different function than that of the conventional barrier layer. In addition, the barrier layer of the invention can be graphene, which can not only prevent dopant diffusion, but also is helpful in increasing conductivity of the diode. The barrier layer made of graphene can dissipate the heat generated by the diode efficiently.
Although the present invention has been described in considerable detail with reference to certain embodiments thereof, other embodiments are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the embodiments contained herein.
It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present invention without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the present invention cover modifications and variations of this invention provided they fall within the scope of the following claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
202010459141.5 | May 2020 | CN | national |