This invention relates to the application of atomized spray products to difficult-to-reach locations. More specifically the invention uses a directional conduit guide support to direct the free end of a non-rigid conduit connected to the atomized spray container to a specific location within an enclosed mechanical system via a non-linear pathway, while preventing crimping of the conduit.
An internal combustion engine burns a mixture of fuel and air to produce mechanical energy used to propel, e.g., an automobile. Pistons move up and down inside the engine's cylinders. As the pistons move down, intake valves located above the cylinders open, and fuel and air are sucked into the cylinders. The pistons then move back up inside the cylinders to compress the fuel-air mixture. Electric sparks produced by the vehicle's ignition system spark plugs ignite the fuel-air mixture. The resulting burning gases rapidly expand in volume to force the pistons down again in the engine cylinders to provide the motive power for the vehicle. This power is transferred by the reciprocating piston rods to the crankshaft to the transmission to the vehicle's axle that turns its wheels. The burned gases escape from the piston cylinders via exhaust valves to the vehicle's exhaust system.
A critical component of the engine is the vehicle's air intake system that controls the amount of air flowing into the engine in direct response to the driver's degree of depression of the accelerator pedal. A throttle body is typically located between an air filter box that removes unwanted contaminant particles from the incoming airflow, and the intake manifold of the engine that provides an inlet portal for the air to the piston cylinder intake valves. Positioned within this throttle body is the throttle plate that constitutes a butterfly valve regulating the airflow through the throttle body. As the accelerator is depressed, this throttle plate is rotated within the throttle body to open the throttle passage to permit additional air into the intake manifold An airflow sensor will measure this change in the throttle plate position and communicate with the engine control unit to, in turn, increase the amount of fuel sent to the fuel injectors. In this manner, the fuel and air mixed within the engine's intake manifold are maintained at the desired fuel-air ratio regardless of the accelerator position as the vehicle speeds up or slows down.
Over time, the critical components of the vehicle engine and intake manifold accumulate dirt and residues. For example, the fuel injectors that produce the atomized fuel spray for delivery to the intake manifold tend to accumulate unwanted deposits in the nozzle area resulting in nozzle cloggage. Partial blockage of the fuel spray will produce rough idling of the engine and unwanted hesitation during acceleration. Meanwhile, carbon deposits accumulate in the intake system, itself, caused by the passing fuel. The combusted fuel-air mixture also leaves unwanted carbon deposits in the engine cylinders that can impede the proper piston reciprocation required for smooth engine performance. Furthermore, carbon deposits on piston heads can become hot enough to ignite the fuel-air mixture before the spark plug fires, a condition called “pre-ignition.” This condition robs the engine of fuel economy and power, while causing rough engine operation and audible “spark knock” noises.
Various cleaners are available within the industry for cleaning these unwanted deposits and residues from the engine cylinders, piston heads, intake manifold, and fuel injectors. Liquid cleaners can be poured into the vehicle's gasoline tank wherein they mix with the gasoline. Eventually, the cleaning fluid will reach the fuel injectors, intake manifold, piston heads, and engine cylinders via circulation of the gasoline through the vehicle's fuel system. However, the necessity for avoiding corrosion of the rubber hosing between the fuel tank and the fuel injectors requires a relatively dilute cleaner fluid. This reduced concentration of the cleaner fluid significantly compromises its ability to dissolve contaminant deposits in the vehicle engine.
As an alternative, an owner can take his vehicle to a mechanic. The substantial time period required for the dilute cleaners commercially available in the market to work through fuel system circulation make them useless for a mechanic as a diagnostic aid. Alternatively, the mechanic can disassemble the various engine parts to clear them with higher-strength liquid cleaners. However, this process is time-consuming and expensive.
Such cleaning solutions can also be delivered in a spray format to the engine by means of compressed air or an aerosol container. U.S. Pat. No. 3,120,237 issued to Lang discloses a crankcase spray device having a nozzle mounted to a flexible conduit. The nozzle is inserted into the oil discharge outlet of the oil pan for delivery of a cleaning solvent-compressed air admixture for removal of oil sludges inside the oil pan. This device, however, relies upon a discharge port, which is unavailable in other engine parts, and there is no way to orient the pressurized flow of the cleaner inside the oil pan.
U.S. Pat. No. 7,406,971 issued to Velez, Jr. shows a manifold with multiple probes for injecting a cleaner wash into cavities within an aircraft engine turbine blade. The probes appear to be straight without any need to curve them to gain access by the cleaner to an engine part in need of cleaning.
U.S. Pat. No. 6,000,413 issued to Chen teaches a fuel injector cleaning system. A manifold delivers pressurized cleaner via a hose into the fuel injector. However, a special fuel rail connected to the fuel injectors is required, so that the cleaner fluid hose can easily be connected to the engine. Chen does not insert his fluid hose inside the vehicle engine.
U.S. Pat. No. 6,564,814 issued to Bowsman et al. discloses an engine decarbonization system. The cleaner is blown via pressurized air through multiple hoses that need to be connected to the engine after the spark plugs are removed. However, this device requires the removal and reinstallation of the spark plugs, which can be a time-consuming process requiring a mechanic. Special tips and attachments for the cleaner spray head for the particular vehicle engine are also required for proper orientation of the cleaning fluid delivery within the engine.
U.S. Pat. No. 6,651,604 issued to Ahmadi et al. illustrates a cleaner delivery device for an internal combustion engine. The cleaner contained inside an aerosol canister is connected to a “treatment manifold” consisting of a series of rigid hoses or spring-rigid guide tubes which can be oriented without crimping of the tube. But, this device requires an available access port within the engine so that the treatment manifold assembly can be inserted into the engine to gain access to the part that needs to be cleaned. Moreover, Ahmadi requires a skilled technician to use this device, probably due to the specialized knowledge and training required for working with the engine access port and proper orientation of the treatment manifold hoses.
Proper cleaning of engine parts does require specific directional delivery of the cleaning compound to difficult-to-reach regions within the engine. Most vehicle engines feature an air intake hose connected to the throttle body that can be utilized for introduction of the atomized cleaning compound into the engine. But, such air intake hose is typically connected to the throttle body inlet collar via an inside diameter (“ID”)/outside diameter (“OD”) coupling joint that enables a clamp to tightly fasten the hose around the collar. This orientation of the ID/OD coupling joint makes it impossible to insert a straight conduit extending from the aerosol canister through the gap in the ID/OD coupling joint for proper alignment with the internal air flow direction without bending the conduit. Yet, this curved, non-linear pathway for delivery of the cleaning compound from the canister to the internal engine location can lead to crimping of the conduit that blocks the flow of the atomized cleaner through the conduit, or else fails to maintain proper orientation of the leading end of the conduit inside the throttle body toward the throttle plate. Crimping of the conduit can occur at the point at which it passes between the downstream end of the air intake hose and the throttle body, because of the tight fit of the ID/OD coupling joint. It would therefore be beneficial to provide a delivery system for providing the cleaner in atomized format via a non-rigid conduit to an internal engine location in accordance with the required directional orientation without crimping of the conduit, and without the need for complicated disassembly of the engine to gain access by the cleaning compound to the desired internal engine location.
The present invention provides a delivery system for providing an atomized treatment agent to a specific internal location of a closed mechanical system like an internal combustion engine. Such system comprises a container for holding the atomized treatment agent under pressure as an aerosol or under compressed air, so that the atomized treatment agent is ejected in atomized form. The atomized treatment agent is delivered via a flexible, non-rigid conduit to the desired internal location inside the closed mechanical system. The free end of the conduit is inserted a predetermined distance into the closed mechanical system between, e.g., the ID/OD coupling joint between an air inlet hose and the cooperating inlet port collar of the part of the closed mechanical system whose interior needs to be treated. The vacuum condition prevailing within the closed mechanical system will draw the atomized treatment agent into proximity with the internal surface or part of the closed mechanical system, such as the fuel injectors, intake manifold, engine cylinders, or other desired parts of a vehicle engine to contact and chemically treat unwanted residues and/or provide lubrication. The flexible, non-rigid conduit of the delivery system is threaded through a special conduit support guide, the end of which is inserted through the ID/OD coupling joint connecting, e.g., the throttle body and the air intake hose of the engine. This guide bears the proper geometry for gently configuring the conduit to accommodate the spatial relationship between the atomized treatment agent canister and throttle body without crimping the conduit where it passes between the throttle body and the air intake hose, controlling the directional approach of the conduit free end inside the engine, and allowing the conduit to be inserted into the throttle body to a measured distance without the need to cut the free end of the conduit to length. In this manner, the system provides a simple, efficient, reliable, and cost-effective means for delivering, e.g., a cleaning compound or lubricant to the desired engine internal location without the need to take the engine apart or equip it with a special inlet delivery system.
In the accompanying drawings:
A delivery system for providing an atomized treatment agent to a specific internal location of a closed mechanical system like an internal combustion engine is provided by the invention. Such invention comprises a container for holding the atomized treatment agent under pressure as an aerosol or under compressed air, so that the atomized treatment agent is ejected in atomized form. The atomized treatment agent is delivered via a flexible, non-rigid conduit to the desired internal location inside the closed mechanical system. The free end of the conduit is inserted a predetermined distance into the closed mechanical system between, e.g., the ID/OD coupling joint between an air inlet hose and the cooperating inlet port collar of the mechanical part whose interior needs to be treated. The vacuum condition prevailing within the mechanical system will draw the atomized treatment agent into the internal mechanical system part, such as the fuel injectors, intake manifold, engine cylinders, or other desired parts of a vehicle engine to contact and chemically treat unwanted residues and/or provide lubrication. The flexible, non-rigid conduit of the delivery system is threaded through a special conduit support guide, the end of which is inserted through the ID/OD coupling joint connecting, e.g., the throttle body and the air intake hose of the engine. This guide bears the proper geometry for gently configuring the conduit to accommodate the spacial relationship between the atomized treatment agent canister and throttle body without crimping the conduit where it passes between the throttle body and the air intake hose, controlling the directional approach of the conduit free end inside the engine, and allowing the conduit to be inserted into the throttle body to a measured distance without the need to cut the free end of the conduit to length. In this manner, the invention provides an efficient, reliable, and cost-effective delivery system for the cleaning compound with respect to the desired engine internal location.
For purposes of the present application, “closed mechanical system” means any enclosed piece of machinery or equipment containing working parts whose optimal operation requires periodic treatment of those parts or internal working surfaces. Examples of such closed mechanical systems include without limitation, internal combustion engines, machinery and equipment used in manufacturing or assembly plants or other shops or facilities that are operatively connected to compressed air, forced air heat, ventilation, or air conditioning system ducts, and vacuum systems.
For purposes of the present invention, “atomized treatment agent” means any compound in aerosol or compressed air delivery format used to treat the internal surface of a closed mechanical system or working parts contained therein. Examples, without limitation, include cleaning compounds, anti-mold or fungal agents, fresheners, scents, lubricants, and alcohol agents used to reduce moisture or condensation.
In the present application, “cleaning compound” means any petroleum or chemical solvent-based substance useful for dissolving and cleaning undesirable deposits from internal locations or off working parts contained within a closed mechanical system.
In the context of the present invention, “deposits” means any residues, accumulations, and other deposits left on an internal surface or working part of a closed mechanical system, such as harmful gums, varnish, and carbon compounds left by combusted or un-combusted gasoline, diesel, methanol, ethanol, or other fuels within an internal combustion engine, molds, fungus, dirt, grime, moisture, or condensation.
For purposes of this application, “internal location” for deposits within an internal combustion engine includes, without limitation, fuel injectors, throttle plates, intake manifolds, intake valves, combustion cylinders, and pistons heads found within the engine.
Although the present invention may be used in a variety of end-use applications for delivering atomized treatment agents to the interior of any closed mechanical system accessible through an ID/OD coupling joint, for illustrative purposes only, the invention is described herein with respect to the cleaning of harmful gums, varnish, and carbon deposits from fuel injectors, air induction systems, piston heads, intake valves, and combustion chambers in gasoline engines for motor vehicles. This is not meant to limit in any way the application of the apparatus and method of this invention to other appropriate or desirable end-use applications outside these automotive engine cleaning applications.
The air passing through inlet air duct 16 travels through air cleaner 20 to remove particulate material via filter pad 22 that might otherwise damage or impede the proper operation of engine 12. The temperature of this air-stream is also measured by intake air temperature sensor 24 disposed inside the air filter chamber. Upon exiting air cleaner 20, this filtered airflow then moves through the air intake hose 28, which is commonly called a “boot” within the automotive industry. Attached to the air intake hose 28, or a nearby component of the air passage located downstream of the air cleaner 20, is a mass airflow sensor 26, which is suspended in the air stream moving through the intake hose 28. It measures the air's mass and flow rate. mass airflow sensor 26 which measures the mass and flow rate of this moving air-stream. The downstream outlet of this air intake hose 28 is connected to the inlet of throttle body 30.
Shown schematically in
Turning to
Over time, carbon deposits, harmful gums, varnish and other residues will build up within the intake manifold, fuel injectors, and combustion chambers due to the fuel passing through the engine system and the combustion of the fuel within the engine cylinders. These accumulated deposits will cause the engine to hesitate, stall, ping, or idle roughly during the engine cycle by interfering with proper fuel flow through the engine parts and proper reciprocating movement of the pistons inside their cylinders. These accumulated deposits may also reduce fuel mileage of the vehicle due to reduced engine efficiency.
In order to remove these accumulated deposits from the internal engine surfaces, one needs to use a cleaner agent that is capable of dissolving the deposits so that they can pass along with the fuel to the engine combustion cylinders and ultimately out of the vehicle via its exhaust system. Such a cleaner ideally should be petroleum-based so that it is compatible with the fuel for the vehicle, although many chemical solvent-based cleaner agents are also available in the market. This cleaner should also contain one or more active cleansing agents from the naptha family, of chemicals for petroleum-based cleaners, and acetone, ketone, MEK, xylene, toluene, and methanol for chemical-based cleaners that are capable of dissolving carbon, varnish, gum and other organic compound deposits. The cleaner should preferably contain a lubricating agent from the pale oil (?) or other petroleum-derived compounds that will lubricate the throttle plate, bushings, and intake valves, cylinders, rings, and other moving engine parts, as the cleaner passes through the engine system. Finally, the cleaner compound needs to be safe for use in conjunction with the various sensors, plastic, rubber, and other delicate parts of the engine.
Several examples of this cleaner compound are available in the market. On such product comprises Sea Foam Spray™ manufactured and sold by Sea Foam Sales Co. Another product available from Sea Foam Sales is Deep Creep™ cleaner. While the engine cleaning system of the present invention is ideally suited to Sea Foam Spray and Deep Creep Spray, it is not limited to these particular products. Other petroleum-based cleaners like an upper cylinder lubricant and fuel injector cleaner sold by Lucas Oil Products, Inc. of Corona, Calif., or Chevron Techron fuel system cleaner sold by Chevron Products will suffice. Examples of chemical solvent-based cleaner compounds include B-12 Chemtool gas treatment carburator cleaner sold by Berryman Products of Arlington, Tex., or STP fuel system cleaner sold by Chlorox Company of Oakland, Calif.
However, many engine parts in need of cleaning are inaccessible to the direct spray of the cleaner, and it is expensively impractical to disassemble the engine to gain access of the part in need of cleaning. But, throttle body 30 contains the throttle plate which, when opened or partially opened, will readily admit air to pass into the intake manifold 14 in which the air is mixed with the fuel. By introducing the cleaner into the throttle body, it can become entrained in the air flow stream for mixing with the fuel inside the intake manifold. In this manner, the cleaner can be carried by the air-fuel mixture via induction into the intake valves and engine cylinders downstream in the engine system.
Removal of downstream end 62 of air intake hose (boot) 28 from inlet collar 64 of throttle body 30 provides ready access to the throttle plate 38 of the throttle body. The cleaner agent 52 could be sprayed directly through intake port 66 of throttle body 30 as the engine is revved to open the throttle plate. However, most engines have mass airflow sensors that prevent the engine from running while the air intake hose 28 is disconnected from the throttle body inlet collar 64. Therefore, conduit 70 can be connected at its upstream end 72 to discharge hole 56 of nozzle 58 of cleaner can 54 with the cleaner discharged from outlet end 74 of conduit 70 as a fine spray. But this conduit must still be inserted into the throttle body inlet collar while the air intake hose is connected to the collar so that the engine can be reserved to draw the sprayed cleaner into the throttle body via induction to the intake manifold. Reassembly of downstream end 62 of air intake hose 28 over inlet port collar 64 of throttle body 30 with conduit 70 inserted inside the inlet collar, as shown in
Smaller diameter conduits will need to be used in order to accommodate the tight-fitting clearance between air intake hose 28 and throttle body inlet collar 64. For purposes of this engine cleaner delivery system 50, the outside diameter of conduit 70 to should accommodate the spray nozzle. Such conduits may typically have an exterior diameter range of about 0.08-0.09 inches. Moreover, such conduit 70 will necessarily require thin side walls of about 0.04-0.05 inches, preferably 0.045 inches, so that it can exhibit some degree of flexibility to enable non-linear, arced configurations.
Such conduit 70 can be manufactured from flexible plastics like polypropylene or polystyrene that will not deteriorate under the impact of the petroleum or solvent-based compounds contained within cleaner spray 52. Thus, the material used for the conduit should be chosen with regard to the reactions with the intended cleaning solution.
However, thin-walled conduits often suffer from crimping when bent into a curved arc. Air intake hose 28 over throttle body inlet collar 64 will cause further crimping of thin-walled conduit 70.
An important feature of the engine cleaner system 50 of the present invention is a specially configured conduit guide support 82 for use in association with conduit 70. As shown more fully in
Transition body 86 and curved body 84 of the conduit guide support produce a gentle curvature of the conduit 70 without crimping. Channel 94 protects the conduit along its entire length portion that is in the conduit guide support 82.
In order to clean the vehicle engine, the mechanic or other user should locate the throttle body 30 and remove the air intake hose 28. The conduit 70 should be snap fitted into channel 94 of conduit guide support 82, so that the guide support encapsulates the exterior surface of the flexible conduit, and a pre-measured length of conduit extends beyond the hooked body end 84. This conduit should be installed inside the throttle body 30 inlet and directly in front of the throttle plate. Ideally, this placement should be at the top center of the throttle body housing (12 o'clock) and within ¼ inch in front of the throttle plate. The hooked body 84 of the conduit guide support 82 should extend into the narrow space between the throttle body collar 64 and the downstream end of the air intake hose 28. The conduit 70 can be moved along the length of the conduit guide support channel 94 to produce this ¼ inch gap between the free end of the conduit and the throttle plate. The air intake hose 28 is then reinstalled over the throttle body collar 64 to hold the conduit 70 encapsulated therein in place.
With the vehicle in park or neutral and parking brake engaged, the engine should then be started and increased until it idles at a speed of about 500-1000 rpm above the factory idle specification for the vehicle. This increased engine rpm speed is important for purposes of fully atomizing the cleaner, distributing it evenly inside the airflow incoming from the air intake hose 28, and causing the cleaner spray 52 to pass through the throttle body, instead of the air by-pass.
The engine rpm speed should be held steady for approximately five minutes. Connecting the other end 72 of the conduit 70 to container spray nozzle 58, the nozzle should be depressed to discharge the desired amount of the cleaner product through the conduit 70 into throttle body 30 and by induction into intake manifold 14 and the engine piston chambers. This should typically take approximately 2-3 minutes. Upon stopping the spray, the engine is returned to its normal idle speed and it is then turned off. The conduit 70 and guide support 82 is then removed from the throttle body 30 and the air intake hose 28 reattached to the throttle body inlet collar 64 and secured in place with a clamp (not shown). After letting the vehicle sit for about five minutes, the engine is then restarted in a well-ventilated area. The exhaust will contain the carbon, varnish, gums, and other residue dissolved by the cleaner during the cleaning cycle.
The above specification and drawings provide a complete description of the structure and operation of the engine cleaning system of the present invention. However, the invention is capable of use in various other combinations, modifications, embodiments and environments without departing from the spirit and scope of the invention. Therefore, the description is not intended to limit the invention to the particular form disclosed.
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Number | Date | Country | |
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20110210183 A1 | Sep 2011 | US |