The present dispenser relates, in general, to a liquid container suitable for delivering a stored liquid to an applicator.
Commercially available make-up devices are arranged with operator manipulated product delivery mechanisms and storage structures that make it difficult to efficiently advance a liquid product from a reservoir where the liquid product is stored to an applicator. These commercially available make-up devices have been criticized for requiring an excessive number of operator manipulation cycles before the liquid product is present at the surface of the applicator where it can be applied by the operator.
An embodiment of a dispenser includes a transfer assembly coupled to a hollow body. The transfer assembly efficiently delivers a liquid from a reservoir in the hollow body to an applicator. A section of the transfer assembly is coupled to a complimentary support section of the hollow body. The transfer assembly is arranged with an adapter, an applicator base, a piston and a bias member. The adapter has a central member with orifices that fluidly couple an inlet of the adapter with an outlet of the adapter. The applicator base is supported by and extends from the adapter. The piston has a head portion that is enclosed within a cavity of the applicator base. The bias member is also arranged in the cavity of the applicator base and is in contact with the head portion of the piston.
Embodiments of the dispenser can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the structures and principles of operation of the assemblies.
In light of shortcomings with inefficient conventional cartridges, namely the inefficiency associated with transferring a liquid product from a reservoir where the liquid product is stored, to an applicator where the liquid product can be applied, improvements are desired.
As used in this document, the phrase “inefficient conventional cartridges” means commercially available assemblies that as packaged and sold include a liquid product that is accessed or available for application after at least fifty repetitive manipulations by an operator.
As used in this document, the phrase “cyclical modification of fluidic pressure” means the application of and the subsequent removal of a force against a liquid.
As used in this document, the phrase “less than about 10 cycles” means a range of an integer number of cycles from 1 to 11 cycles.
As used in this document, the phrase “less than about 20 cycles” means a range of an integer number of cycles from 1 to 22 cycles.
As used in this document the term “cycle” means the application of and the subsequent removal of a force.
In a preferred embodiment, the dispenser includes a pump assembly coupled to a hollow body. The hollow body includes a reservoir for storing a liquid. The pump assembly includes a mechanism that can be manipulated by an operator of the dispenser to direct a stored liquid in a reservoir within the hollow body in the direction of the transfer assembly.
The improved dispenser introduced and summarized herein, will be further described in conjunction with example embodiments as illustrated in the drawings. As briefly summarized, the improved dispenser includes a body that supports a transfer assembly and a pump assembly. The transfer assembly is in fluid communication with a reservoir in the body of the dispenser. The transfer assembly efficiently delivers a stored liquid in the reservoir to a surface of an applicator when the pump assembly is manipulated.
The transfer assembly consists of an adapter, an applicator base, a bias member and a piston. The transfer assembly is coupled to the body by a protective and close fitting sleeve or neck. The neck is arranged with an irregular outer surface that supports a removable cap. The cap encloses and protects an applicator that is supported by and in fluid communication with the transfer assembly. The neck is further arranged with an irregular inner surface that engages complimentary features of the body.
As assembled, the stored fluid in the reservoir is at or near ambient atmospheric pressure. Absent the introduction of external forces acting upon the stored liquid in the reservoir, a bias force provided by the bias member against the head portion of the piston prevents the flow or transfer of the stored liquid from the reservoir past the head portion of the piston and into the tubular member on its way through the applicator base to the applicator. Thus, when initially assembled and packaged, the passage through the piston is dry or devoid of the stored liquid.
A cylinder portion of the applicator base has a wall including an opening that is arranged to receive the tubular portion of the piston. The tubular portion of the piston includes a channel that enables fluid communication from the inlet of the adapter to an opening in the applicator base. The bias member is located in the applicator base. The bias member can be, for example, a helical steel spring. A head of the piston is arranged to closely contact a surface of the applicator base. Specifically, an opening in the head of the piston receives and contacts a central member of the adapter. When fluidic pressure is applied, for example by operation of the pump assembly advancing a threaded rod and a wiper, fluid passes through orifices in the central member of the adapter and contacts the face of the piston head. When the bias force is exceeded, the piston is displaced in a direction toward the applicator allowing the fluid to pass the seal formed by the opening in the head portion of the piston and the central member and enter the tubular portion of the piston. When fluidic pressure is unable to overcome a force exerted by the bias member against the piston head, the piston head reengages or contacts a sealing surface of the central member arranged between the inlet portion and the cylinder portion of the adapter. When this is the case, any fluid that has been displaced past the seal into the cavity of the piston remains in the cavity and is not returned to the reservoir.
Although the illustrated embodiments of the pump assembly include a pushbutton driven mechanism that resembles a manipulator of a “click” pen or mechanical pencil, it should be understood that alternative subassemblies may be used to push or otherwise advance the liquid in the reservoir toward and through the transfer assembly. For example, an alternative subassembly may include a manipulator that rotates to drive one or more elements into a reservoir to advance liquid toward and later through the transfer assembly. Other alternative pump assembly designs may use one or more rails or guides, pawls and ratchets, worm gears and wheels or other mechanisms alone or in combinations to advance a plunger or seal to advance the stored liquid in a reservoir toward the transfer assembly.
In the illustrated embodiments, the pump assembly includes a base, a pushbutton, a driver, a bias member and a coupler. The base receives a pushbutton in a first opening and has an irregular annular recess along an inner surface. The driver is located within and extends beyond the base. The driver has a tubular member and an annular member extending from a surface of the tubular member. A set of pins extend from a surface of the annular member. The coupler receives a bias member and a portion of the driver. The coupler has a head end arranged to contact a first end of the bias member and an opposed open end with an irregular annular surface. An opposed end of the bias member contacts the annular member of the driver. The irregular annular recess of the hollow base and the irregular annular surface of the coupler form a path for the pins to traverse.
In operation, displacement of a pushbutton of the pump assembly advances a wiper, which is mechanically coupled to the pump assembly. Specifically, linear displacement of the pushbutton advances the wiper into the reservoir in the direction of the transfer assembly. A press stroke of the pushbutton advances the wiper by a first distance. A release stroke of the pushbutton further advances the wiper into the reservoir. A bias force completes the release stroke and returns the pushbutton to a rest position. This displacement of the pushbutton cyclically increases and decreases pressure within the reservoir. Under fluid pressure, the piston in the transfer assembly moves toward and compresses the bias member. When the head portion of the piston moves away from a sealing surface in the transfer assembly, any residual air and thereafter liquid stored in the reservoir flows from the inlet of the adapter through a passage or channel in the piston to the outlet of the applicator base. Otherwise, the bias member keeps the piston sealed against a central member of the adapter, which prevents the flow or transfer of additional liquid into the transfer assembly. Accordingly, this arrangement prevents unintended emptying of the contents of the reservoir due to gravity or changes in ambient air pressure.
The base has an irregular annular recess along an inner surface. The driver has features that are located within and features that extend beyond the base. The driver has an annular member with pins extending therefrom. The coupler receives a respective bias member and a portion of the driver. The coupler has a head end that contacts a first end of the bias member. An opposed open end of the coupler has an irregular annular surface. The irregular annular recess of the base and the irregular annular surface of the coupler oppose each other to form a path for the pins to traverse as the driver rotates in response to linear manipulation of the pushbutton.
In operation, manipulation of the pushbutton advances the pins of the driver away from the irregular annular recess in the hollow base toward the irregular annular surface of the coupler. When the pins contact the coupler, the driver is rotationally advanced. The driver includes a slot at an open end that rotates a threaded rod. A wiper, connected to the threaded rod, is advanced into the reservoir in a direction toward the transfer assembly.
In an example embodiment, the pump assembly effectively eliminates harsh audible feedback often associated with conventional pushbutton manipulators. In this example embodiment, the pump assembly is arranged absent rotational interference of adjacent surfaces.
Alternatively, when an optional fixed sleeve is included, the improved pump assembly provides audible feedback when a longitudinal force applied to the pushbutton exceeds a bias force exerted by the bias member. A first “click” or “pop” is generated when the pushbutton is pressed in a direction into the body of the dispenser as the pushbutton directs the pins of the driver into contact with the irregular annular surface of the coupler. The driver rotates a first angular distance as the pins move along the irregular annular surface of the coupler. As the driver rotates highpoints or extensions of the cam surface on the annular member of the rotating driver are forced past highpoints or extensions along the opposed cam surface of the fixed sleeve. A second “click” or “pop” is generated as the pushbutton is released and the bias member directs the pins of the driver into contact with the irregular annular recess in the base. The driver further rotationally advances as the pins move along the surface of the irregular recess in the base. As the driver rotates highpoints or extensions of the cam surface on the annular member of the rotating driver are forced past highpoints or extensions along the opposed cam surface of the fixed sleeve.
The base and the pushbutton may be made from various plastics or other materials known for mechanical strength such as acrylonitrile butadiene styrene (ABS). The base is arranged to receive the pushbutton in a first opening. The base is further arranged with an irregular annular recess along an inner surface.
The driver and the coupler of the pump assembly can also be made from various plastics, such as polyoxymethylene (POM). The bias member, which can be embodied in a helical spring, can be made from hardened steel. Alternatively, the bias member may be made from non-ferrous metals or even plastic.
In the example embodiment, the pump assembly is fixed to a hollow body that defines a volume of a reservoir (Vres) suitable for storing a liquid product. The volume of the reservoir may be adjusted by increasing or decreasing the length and/or the inner diameter of the body between the transfer assembly and the pump assembly.
Some liquid products that may be stored in the reservoir include cosmetics such as concealers, glosses, mascaras, etc. Other non-cosmetic liquids may be stored in a reservoir of the hollow body. These alternative liquids include paints, sealers, suspensions, etc. Liquid products that react when exposed to air such as paints and sealers may require a cleaning or removal of dried product from the applicator and/or the piston to be suitable for more than a single application from the dispenser. However, liquid products can be prevented from fouling the channel in the piston, openings in the adapter base, and/or pores or respective openings in an applicator by placing the cap on the dispenser when the dispenser is not in use.
In an example embodiment, the driver has a tubular member with an annular member located between ends of the tubular member and extending from a surface of the tubular member. A set of pins extend from and are supported by the annular member. In this example embodiment, the pushbutton is arranged with a member or extension that contacts the annular member of the driver and a cavity that supports a closed end of the driver.
In an example embodiment, the coupler has a closed head end and an opposed open end with an irregular annular surface arranged about the open end. The closed or head end of the coupler receives and supports a first end of the bias member a second or opposed end of the bias member is in contact with the annular member of the driver. In an example embodiment, the coupler is fixed to the base. In this arrangement, the irregular annular recess in a wall of the base and the irregular annular surface of the coupler oppose each other and define a path for the pins of the driver to traverse.
When a longitudinal force applied to the pushbutton exceeds a bias force exerted by the bias member, the pins move from the irregular annular recess of the base to the irregular annular surface of the coupler. In this example embodiment, the tubular driver rotates as the pins follow the irregular annular surface of the coupler. Upon removal of the longitudinal force from the pushbutton the pins, in response to the bias force exerted by the bias member, move from the irregular annular surface of the coupler to the irregular annular recess of the base producing further rotation of the tubular driver.
In an example embodiment, the pump assembly further includes a wiper arranged to closely contact an inner surface of the reservoir within the body and a threaded rod. The threaded rod has a first end in contact with the wiper and an opposed end. The threaded rod extends through an opening in the head end of the coupler and is engaged in a slot of the tubular member of the driver. The threaded rod may be arranged with an annular stop proximal to the first end. In the example embodiment, the opening in the head end of the coupler is threaded to compliment the threads on the threaded rod.
In operation, the driver and the threaded rod rotate within the base and the coupler, which remain fixed to the body of the dispenser. The threaded rod advances into the reservoir in the direction of the applicator of the transfer assembly. The threaded rod advances a wiper, which directs a fluid stored in the reservoir toward and through an inlet of the transfer assembly and later to and through the applicator coupled to the transfer assembly.
The close fit or interference fit between the cap 120 and the hollow neck 260 enables the cap 120 to remain engaged with the body 110 until an operator desires to apply the contents of the dispenser 100. The cap 120 can be removed by grasping the cap 120 and the body 110 and applying an external force in a direction substantially parallel to the longitudinal axis 105 of the dispenser 100. In an example embodiment, the body 110, the cap 120 and the hollow neck 260 are made from a thermoplastic polymer such as polypropylene, while the pushbutton 380 is made from acrylonitrile butadiene styrene or ABS.
As shown in the bottom plan view of
The transfer assembly 200, including the adapter 210, the applicator base 220, the piston 230 and the bias member 240, is coupled to the body 110 by the neck 260. As indicated in
In the example embodiment, the applicator 250 is made from an absorbent, sponge like, compressible material, flocked with fibers and shaped to resemble a tip of a finger. However, it should be understood that the applicator 250 may be arranged in many different shapes and sizes. Alternative applicators may include combs, brushes, pads, etc. arranged with pores or other openings in fluid communication with the applicator base 220 of the transfer assembly 200. However arranged, the applicator 250 is supported by the applicator base 220 and arranged to distribute and or apply a stored liquid in the dispenser 100 to a desired surface.
In contrast with conventional assemblies that have been criticized for requiring twenty five or more cycles of a manipulator before a stored liquid is present at the surface of an applicator, the transfer assembly 200 dramatically reduces the number of cycles of a manipulator that may be required to advance a stored liquid from the reservoir 150 to a surface 255 of the applicator 250. For a conventional pen-like manipulator mechanism an operator can hear fifty or more clicks as a result of the manipulation of the push and release mechanism before a stored liquid arrives at an applicator.
Arrangements of the transfer assembly 200 enable the transfer of stored liquid from the reservoir 150 to the surface of the applicator in less than about 15 to 20 cycles of the fluidic pressure in the reservoir. For example, it has been demonstrated that for at least one arrangement of the dispenser 100 with the transfer assembly 200 that less than about 10 cycles of the fluidic pressure in the reservoir 150 resulted in the displacement of residual air and the successful transfer of stored liquid from the reservoir 150 to the surface 255 of an applicator 250. Some tests using the transfer assembly together with a pump assembly as shown in the illustrated embodiments have shown that a stored liquid can arrive at an applicator in about 6 to 7.5 cycles of the manipulator. In these tests liquid arrived at an applicator of a previously unused dispenser in about 12 to 15 “clicks”.
When assembled in the example embodiment of the dispenser 100, as shown in
Alternative outlet arrangements are contemplated. These alternative arrangements may include more or less outlets with the same sizes or different sizes. These alternative outlet arrangements may include openings that are evenly spaced from each other or unevenly spaced from each other and/or arrangements where some openings are evenly spaced from each other in a first row and remaining openings have a different spatial relationship between adjacent openings as may be desired.
The cavity 225 defines a volume V2. The volume defined within the cavity 225 may be adjusted by adjusting the length of the transition region and/or the length and the inner diameter of the applicator support 221. Such adjustments may necessitate corresponding adjustments in the applicator 250, the neck 260 and/or the piston 230.
The guide 228 includes an external surface adjacent to an extension or support 211 of the adapter 210 that provides an annular stop for an open end of the applicator 250. The guide 228 further includes a cylindrical wall that contacts central member 212 of the adapter 210. The cylindrical wall of the guide 228 is in close contact with an inward facing surface of the support 217 of the adapter 210 and extends just beyond the outlet 213 of the adapter 210. The guide 228 partially encloses a cavity 223 surrounded circumferentially by a surface 226. The guide 228 is open at an inlet 222 that is in fluid communication with the outlet 224. A reducing wall or partition separates the cavity 223 from the cavity 225. A bevelled surface is arranged in the reducing wall. The cavity 223 defines a volume V1 that houses or encloses the bias member 240, the head portion 232 of the piston 230 and a portion of the tubular member 234 also of the piston 230. The volume defined within the cavity 223 may be adjusted by adjusting the length of the curved portion of the transition region and/or the length and the inner diameter of the applicator guide 228. Such adjustments may necessitate corresponding adjustments in the bias member 240 and the head portion 232 of the piston 230.
The extension or support 221 includes an annular holder 227 arranged along an outer surface. The annular holder 227 slopes away from the outer surface of the support 221 toward the guide 228. An outer edge of the holder 227 is irregularly shaped to grasp and hold the applicator 250 (shown in
In the illustrated embodiment, both the annular holder 227 and the annular rib are continuous. In alternative embodiments, one or both of these elements may be arranged with one or more discontinuities along the outer surfaces of the support 221 or the guide 228, respectively. In these alternative embodiments, when more than one discontinuity is present along one or both of the annular holder 227 and the annular rib, such discontinuities may be regularly spaced or irregularly spaced about the perimeter surfaces of the support 221 or the guide 228, respectively.
As shown in
As further shown in
In the example embodiment as shown in
As shown in
As further shown in
At rest, as shown in
Those skilled in the art will recognize that one of the transfer assembly 200 and the pump assembly 300 will be connected to or placed within the body 110 of the dispenser 100, respectively, before a liquid may be introduced in the reservoir 150 of the body 110. When the pump assembly 300 is integrated in the body 110, the reservoir 150 may be filled from end 111. Alternatively, when the transfer assembly 200 is coupled to the body 110, the reservoir 150 may be filled from the base end 113.
As illustrated in
Next, the bias member 240 can be placed over the tubular member 234 of the piston 230 and the tubular member 234 can be placed in the cavity 225 of the applicator base 220. Thereafter, the guide 228 of the applicator base 220 can be placed into the support 217 until the wall of the guide 228 contacts the central member 212 of the adapter 210. As a result of this placement, the bias member 240 will be under compression and the head portion 232 of the piston 230 will be in contact with the sealing surface 212a of the central member 212 of the adapter 210. More specifically, the surface that defines the opening 233 of the head portion 232 piston 230 will engage the sealing surface 212a of the central member 212. The components of the transfer assembly 200 are coupled to the support section 112 of the body 110 by placing the applicator 250 through the smaller of the opposed openings of the neck 260 and pressing the complimentary engaging surfaces of the neck 260 over the respective surfaces of the support section 112 of the body 110 and the section 215 of the adapter 210, which extends beyond the support section 112.
The pump assembly 300 supports and advances a wiper 350 coupled to a threaded rod 360. The threaded rod 360 has a first end 362 shaped to engage a complimentary surface or surfaces of the wiper 350 and an opposed end 364 which passes through the coupler 330 and a significant portion of the driver 320 when the pump assembly 300 is initially assembled. As shown in
As shown in
The pump assembly 300 includes the base 310, the pushbutton 380 coupled to the base 310, as well as, the driver 320 and a coupler 330 with a bias member 340 applying a bias force from the coupler 330 to the driver 320. In an alternative or optional embodiment, a fixed sleeve 370 is further included and is arranged in engagement with the coupler 330.
As indicated in
As illustrated in
In the illustrated embodiment, the driver 320 has four pins 326 which are evenly distributed about the circumference of the surface 325 of the annular member 324. The pins 326 are located at about a midpoint of the surface 325. In addition, the annular member 324 is located at about a midpoint along the length of the driver 320. As further illustrated in
As indicated in
The coupler 330 further includes an irregular annular surface 336 at the opposed end 334. The irregular annular surface 336 provides a set of appendages which extend away from the head end 332 of the coupler 330. In the illustrated arrangement, the appendages are evenly distributed with respective surfaces that transition from a valley closest to the head end 332 having a first slope and respective surfaces that transition from a point furthest from the head end 332 toward the head end 332 of the coupler 330 having a second slope that is different from the first slope.
In addition, the coupler 330 is arranged with ribs 335 and elongate ribs 337 that extend from an outer surface the head end 332, as well as a set of radial appendages 331 evenly arranged about an interior surface of the coupler 330. The ribs 335 are opposed to each other and arranged to engage the slots 316 in the base 310. The elongate ribs 337 are opposed to each other, located between the ribs 335 and a head portion of the coupler 330 and arranged to engage complimentary interior surfaces of the base 310. The radial appendages 331 are parallel to a central axis of the coupler 330 and extend from just below the partially closed end to just above the ribs 335. The radial appendages 331 have opposed surfaces that are substantially orthogonal to the interior surface of the coupler 330 with an intersecting surface between the opposed surfaces. As shown in
An embodiment of the pump assembly 300 absent the optional sleeve 370 may be assembled in many different sequences. The following describes an example order or sequence of steps that may be followed to assemble the pump assembly 300. First, the wiper 350 may be coupled to the threaded rod 360 at a first end 362. Next, the opposed end 364 of the threaded rod 360 can be introduced in the opening 338 of the coupler 330 where the threaded rod 360 and wiper 350 can be rotated in a clockwise manner until the annular stop 365 abuts a surface of the coupler 330 about the opening 338. The bias member 340 can be placed over the partially open end of the tubular member 322 of the driver 320 and the combination of the driver 320 and the bias member 340 can be slid over the threaded rod 360. The opposed or closed end of the driver 320 may be inserted into end 313 of the base 310 and one of the base 310 or the coupler 330 rotated relative to the other until the elongate ribs 337 align with the complimentary surfaces in the base 310. Once so aligned, the base 310 and the coupler 330 may be pressed together until ribs 335 of the coupler 330 engage the slots 316 in the base 310. Such arrangement coupled with the bias force applied by the bias member 340 will place the pins 326 in contact with the surface 315 along the annular recess 314 of the base 310. Next, the member 385 of the pushbutton 380 may be pressed into the end 311 of the base 310 until it engages the complimentary surfaces of the base 310.
Once the pump assembly 300′ is assembled, the pump assembly 300′ may be inserted into end 113 of the body 110 and pressed into the body 110 until an end surface of the base 310 is flush with an end surface of the body 110.
In this example embodiment of the pump assembly 300′, the pins 326 are located between a sloped portion of the annular surface 334 of the coupler 330 and a sloped surface 315 of the irregular annular recess 314 of the base 310. For example, the pins 326 are shown schematically in a starting position in the detail illustrated in
As a result of a longitudinal force (e.g., Fexternal) applied to the pushbutton 380 of the dispenser 100 that exceeds the bias force exerted by the bias member 340, the bias member 340 compresses and the pins 326 are displaced in a direction parallel to the longitudinal axis 105 of the dispenser 100 toward a first intermediate position of the pins 326 as illustrated in
Thereafter, as the pushbutton 380 is released the bias force directs the pins 326 in a reverse direction towards the pushbutton 380 until the pins 326 encounter the sloped surface 315 along the annular irregular 314 recess in the base 310 as illustrated in
As illustrated in the detail of
It should be apparent that the slopes and lengths of the opposed guiding surfaces of the driver 320 and the base 310 may be adjusted as desired to achieve more or less rotation of the driver 320 and the threaded rod 360. In addition, the pitch of the internal thread of the coupler 330 and the pitch of the external thread of the rod 360 may be adjusted to change the longitudinal displacement of the threaded rod 360 and the wiper 350 that results from each push and release (or cycle) of the pushbutton 380.
In the above-described embodiment, the pump assembly 300′ reduces or substantially avoids the generation of harsh sounds or other audible feedback.
As illustrated in
As illustrated in
As shown in
As illustrated in
As shown schematically in
As a result of a longitudinal external force applied to the pushbutton 380 of the dispenser 100 that exceeds the bias force exerted by the bias member 340, the bias member 340 compresses and the pins 326 are displaced in a direction parallel to the longitudinal axis 105 of the dispenser 100 toward a first intermediate position of the pins 326 as illustrated in
As shown in the uppermost insert of
It should be noted that the term “comprising” does not exclude other elements or features and the article “a” or “an” does not exclude a plurality. Also elements described in association with different embodiments may be combined. As also explained, the pump assembly may be replaced in its entirety by one or more elements arranged to advance a stored liquid in the direction of the improved transfer assembly.
This application claims the benefit of provisional patent application, assigned application No. 62/534,277, filed on Jul. 19, 2017. The disclosure of the referenced provisional application is hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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Number | Date | Country | |
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62534277 | Jul 2017 | US |