The present invention relates to a dispenser for loose materials, and in particular to a closure for a container having an open position for dispersing loose material from the container and a closed position.
Containers for powdery or granular material are known that have an opening and a flap, where the flap covers over and closes the opening in one position, and lifts up to expose the opening in another position. There may be a single large opening through which contents can be poured from the container, or may be several small openings through which contents can be sprinkled. Existing containers of this sort are typically designed for culinary use, to sprinkle contents over a comparatively small area. The flap, when in its open position, projects above the openings and, unless it is folded back substantially 180°, obstructs the user's view of the sprinkling operation. In addition, many dispenser tops dispense poorly and unevenly.
Containers with folding spouts are also known. Such spouts are typically longer than they are wide, parallel sided or narrowing to the outlet end, with side walls to guide the loose material along the spout. The side walls are typically bent outwards inside the container, forming stops to prevent the spout being pulled out too far.
One embodiment of the present invention provides a dispenser top for loose materials, having a flap hinged to the dispenser top along one edge of the flap. The flap in a closed position covers an opening for dispensing loose material and in an open position projects outward from the dispenser top. A tab projects from the flap to the side of the hinge opposite the flap. The tab can engage between at least two shoulders on the dispenser top to locate the flap in a desired open position. The tab snaps past at least one of the shoulders to allow the flap to be moved.
Another embodiment of the present invention provides a dispenser top for loose materials, with a flap hinged to the dispenser top along one edge of the flap. The flap in a closed position covers an opening for dispensing loose material and in an open position projects outward from the dispenser top generally perpendicular to the closed position of said flap, relative to a part of the dispenser top defining the opening. A tab projects from the flap to the side of the hinge opposite the flap, the tab engaging the dispenser top to lock the flap in the open position.
Another embodiment of the present invention provides a dispenser top for loose materials comprising a top with an opening. A hinged flap in a closed position covers and closes the opening and in an open position projects outward from the dispenser top. The flap in its closed position is asymmetrically positioned on the dispenser top with a center of the flap between the hinge and a center of the dispenser top.
Another embodiment of the present invention provides a dispenser top for loose materials, with a flap attached to the dispenser top by a hinge along one edge of the flap. The hinged flap in a closed position overlies the dispenser top and closes one or more openings in the dispenser top and in an open position projects outward from the dispenser top. The one or more openings closed by the flap are confined to a part of the top asymmetrically positioned on the dispenser top with a center of the part between the hinge and a center of the dispenser top.
Another embodiment of the present invention provides a dispenser top for loose materials having a top with an opening. A flap hinged along one edge in a closed position covers and closes the opening and in an open position projects outward from the dispenser top. Ribs on the flap are aligned from the hinge to a free edge of the flap.
Another embodiment of the present invention provides a dispenser top for loose materials having at least one dispensing slot and a rib disposed adjacent to one edge of the slot to prevent or inhibit the clogging or bridging of elongate loose materials across the slot during dispensing.
Another embodiment of the present invention provides a method of sprinkling loose material from a container. A generally flat, hinged flap on a top surface of the container is opened to expose one or more openings. The flap is positioned projecting away from the top surface. The container is tipped so that the flap is below the one or more openings until the loose material falls from the one or more openings onto an upper face of the flap. The material is sprinkled from the flap.
For the purpose of illustrating the invention, there are shown in the drawings various forms which are presently disclosed; it being understood, however, that this invention is not limited to the precise arrangements and instrumentalities particularly shown.
In the drawings, where like elements are identified by like numerals, and referring initially to FIGS. 1 to 3, there is shown an embodiment of a container, indicated generally by the reference numeral 10, for loose material, such as powder, granules, or flakes. In one example, the loose material is carpet-cleaning powder. In another example, the loose material is grass seed. In another example, the loose material may be flavoring or decorative material that is intended to be sprinkled onto or into food.
The container 10 comprises a container body 12 and a top, which in the embodiment shown is in the form of a cap 14. As shown in the drawings, the cap 14 is detachably attached to the container body 12, for example, by a screw thread or by snapping on. The cap 14 can then be removed from the container body 12, the container refilled, and the cap replaced. Alternatively, the top may be permanently attached to or integral with the container body 12. The container body 12 may then be provided with another openable closure for refilling, or the container 10 may be disposable when empty. Even where the cap 14 is integral with the container body 12, it is preferred that the cap 14 be at an end of the container 10 that is upward in an intended orientation of the container in storage. As shown in the drawings, the cap 14 is circular, and the container body 12 is generally tubular and roughly the same diameter as the cap. As will be explained below, other arrangements are possible and may be advantageous.
As shown in the drawings, the cap 14 is provided with two flaps 16, 18. Each flap 16, 18 is joined to the cap 14 along one edge by a hinge 20 along one straight edge of the flap. As shown in the drawings, the cap 14 and the two flaps 16, 18 are molded in a single piece from plastic material, with the hinges 20 formed as “living” hinges by thin parts of the plastic material. In a closed position, as shown for the flap 18 in
In the illustrated example, the hinge 20 of each flap 16, 18 is on the side of the flap further from the other flap 18, 16. Thus, as best seen in
As shown in
As shown in
The side edges 36 of the flaps 16, 18, between the free edge 30 and the hinge 20, extend to the rim of the cap 14. The corresponding parts 38 of the cap 14 may be cut or rounded away so that a user can insert a thumbnail or other suitable object under the edge 36 of the flap 16, 18 in order to lift the flap out of its closed position. Side edges 36 may be provided with raised edges 36A to direct dispensed material flow toward edge 30.
Referring now to FIGS. 4 to 6, each of the flaps 16, 18 has a tab 40 that projects generally flush with the inside of the lid beyond the hinge 20. The flap 16 is shown in FIGS. 4 to 6; the flap 18 is similar. As the flap 16 opens and closes, the tab 40 swings within a slot 42 formed in the cap 14. When the flap 16 is closed, the tip 44 of the tab 40 is received in a notch 46 formed in the underside of the cap 14 at the outer edge of the slot 42. (See
If the flap 16 is bent further back, beyond the 90° position, the tip 44 of the tab 40 snaps past a ridge 54 and emerges from the slot 40. This position may be preferred for pouring container contents without sprinkling. The position with the tab 40 outside the slot 42 may also be the position in which the cap 14 is initially molded.
Referring now to FIGS. 7 to 10, a second form of dispenser 60 comprises a container body 62 and a cap 64. As shown in the drawings, the cap 64 is attached to the container body 62 by means of an inner rim 66 and an outer rim 68 between which a rim 72 of the container body 62 is received, as shown in
As shown in the drawings, the cap 64 is provided with a flap 74. The flap 74 is joined to the cap 64 along one straight edge of the flap by a hinge 76. As shown in the drawings, the cap 64 and the flap 74 are molded in a single piece from plastic material, with the hinge 76 formed as a “living” hinge by a thin parts of the plastic material. The cap 64 may be molded as a number of pieces and then assembled. In a closed position, analogous to that shown for the flap 18 in
As best seen in
With certain materials, such as grass seed, it is found that at high rates of tipping the loose material may clog or bridge in the slots 78. To reduce the tendency to clog, a dam 82 is provided. The dam 82 is spaced from the end wall of the cap 64 by being attached to an axial extension 84 of the inner rim 66. The dam 82 shown in
Without being bound by a particular theory, it is believed that certain materials tend to pack or bridge across the slots 78, so that dispensing takes place primarily at the surface of the loose material. If the dispenser is tipped so that the entire length of a slot is below the surface of the loose material in the dispenser, a complete bridge can form, preventing or at least seriously hindering discharge of material. The dam 82 starves the upper ends of the slots 78 of loose material, preventing the surface of the material on the inside of the slots from rising to the tops of the slots, and ensuring that there is always a free surface exposed in the slots. With some materials, such as grass seed, the dam 82 has been found to reduce clogging of the slots.
As shown in
The material is then sprinkled by the user from the free edge 86 of the shelf formed by the flap 74. As shown in FIGS. 7 to 10, the flap 74 is circular except for a small part cut off by the hinge 76, and the free edge 86 continues round the whole periphery of the flap except for the hinge side. The shelf formed by the flap 74 shown in FIGS. 7 to 10 does not have a raised rim or side wall to restrict the dispersion of the loose material from the edges of the shelf other than the hinge edge.
The flap 74 is formed with ribs 88 that, when the flap is closed, fit into the slots 78, and ribs 90 that, when the flap is closed, are received in the blind recess 80. The ribs 88 assist in sealing the slots 78 if the material contained in the container 10 is a fine powder. The ribs 88 tend to reduce clogging of the slots 78 if the material tends to cake by pushing out any caking material whenever the flap 74 is closed. The ribs 90 are aligned with the ribs 88. When the flap 74 is open, the ribs 88 and 90 are on the shelf formed by the flap, diverging from the hinge 76 towards the free edge 86. The ribs 88 and 90 then assist in dispersing the dispensed material evenly along the free edge 86 for sprinkling.
To assist in opening the flap 74, the free edge 86 may slightly overhang the outer rim 68 of the cap 64, or part of the outer rim 68 may be cut or rounded away so that a user can insert a thumbnail or other suitable object under the free edge of the flap in order to lift the flap out of its closed position.
Referring now to
Referring now to
The height H of the anti-bridge rib 112 may be determined by experimentation, and may depend on both the width W of the slots 78 and the length of the particles 120 to be dispensed. For grass seed and rice, a height to width ratio of 1 to 1 has been found effective at preventing bridging of particles 120 across the slots 78. Ratios of as large as 2 to 1 have also been used effectively. Other ratios may be found more effective for different sized particles 120 without varying from the essential nature of a rib 112 operating in conjunction with a slot 78.
An alternate embodiment of anti-bridge ribs 116 is shown in
The top surface 124 defines an opening 128 therein. A flap 130 is connected by a hinge 132 to one edge of the opening 128. In some examples, the hinge 132 may be a living hinge. The opposite, free end 134 of the flap 130 is configured to assist in the dispersion of granular material. In the illustrated example, the free end 134 has a concave configuration, which would tend to direct a flow of granular material over the free end 130 into a desired area upon which it is being sprinkled. A side wall 136, 138 extends downward from the flap 130 (when the flap 130 is in its closed position). The side walls 136, 138 which include a convex free end 140 structured to permit opening and closing of the flap 130 without interference with the sides of the opening 128. In some examples, each of the side walls 136, 138 includes an outwardly protruding knob 142 (best shown in
A dam 144 may cover a portion of the opening 128. In the illustrated example, the dam 144 includes a concave upper surface 146 and a convex lower surface 148. As used herein, the terms convex and concave refer to projecting outward and defining a recess, respectively, regardless of whether the surface is curved. When the flap 130 is in its closed position, the free end 134 of the flap 130 partially covers the concave top portion 146 of the dam 144. Closing the flap 130 therefore substantially totally closes the opening 120, but leaves the concave upper portion 146 of the dam 144 accessible from the outside of the container. A user may thereby insert a finger into the concave upper portion 146 of the dam 144, adjacent to the concave free end 134 of the flap 130, to lift the flap 130 from its closed position to its open position.
Some examples of the cap 122 may include a raised portion 150 of the top surface 124, corresponding to a blind recess on the bottom of the cap 122.
In use, the flap 130 will generally be closed, thereby resisting the exit of granular material from the opening 128 and resisting the entrance of undesired foreign matter through the opening 128. The user may lift the flap 130 to its open position using the curved surface 134, causing the knobs 142 to slip past and engage the top surface 124. The user may then tilt the container on its side, causing granular material to exit the opening 128, where it is guided along the flap 130 by the side walls 136, 138, and concentrated into a desired area by the curved surface 134. Pushing downward on a flap 130 causes the knobs 142 to slip past the top 124, permitting the flap 130 to be closed.
Although specific embodiments have been described, various modifications may be made without departing from the scope and spirit of the invention as defined by the appended claims. For example, in one described embodiment the cap 14 is provided with two flaps 16, 18 covering a respective part of the cap, including a set of openings 26, 28. In another described embodiment, the cap 64 has a single flap 74 covering almost the whole end of the container, including a single set of openings 78 and a solid part of the cap. Alternatively, a single flap may cover a part of the cap 14 similar to the flap 16 or 18 shown in FIGS. 1 to 3. The remaining part of the cap 14 may then be solid, or may have some other form of opening and closure.
The shape of the flap 16 and/or 18 or 74 may differ from those shown. For efficient sprinkling, each of the flaps shown in the drawings has the hinge 20 or 76 positioned close to the edge of the cap that will be downward when the flap is being used as a shelf for sprinkling, and the flap 16, 18 or 74 widening away from the hinge, and away from the openings 26, 28 or 78. As shown in the drawings, the free edge of the flap opposite the hinge is convex. Alternatively, the shape of the flap 16, 18 or 74 may differ from those shown in the drawings.
For example, in the described embodiment the cap 14, 64 is circular, and the container body 12, 62 is generally tubular and roughly the same diameter as the cap. Alternatively, the container body and/or the cap could be some other shape. It is preferred that the container body 12, 62 should not extend much beyond the cap on the side or sides with the hinge, to avoid creating a shoulder that could hinder flow of the container contents towards the openings.
Although several embodiments have been shown, features from different embodiments may be combined in a single cap or dispenser. For example, the tab mechanism shown in FIGS. 4 to 6 may be applied to the dispensers shown in
The shapes and sizes of the various components may vary depending on the materials used for the container, on the size of the container, and on the properties of the intended contents. For example, if components are described as straight or parallel, and are made of molded plastic, those components may, in practice, be tapered by several degrees for easier demolding. For example, where components are described as “circular,” geometrical perfection is not required. Those skilled in the art will understand how close an approximation to a circle is either necessary or reasonable given the intended function of a specific container and the economics of producing what is in many cases a disposable container.
The shape, size, and number of the holes or slots 26, 28, 78 may vary depending on the material to be dispensed and on the desired rate of dispensing. For example, the dispenser shown in
If it is desired to combine ribs 32, 88 with openings that are not in the form of slots, or that do not match up with the ribs when the flap 16, 74 is closed, then the openings may be formed in the bottom of a recess, similar to the blind recess 80 shown in
Although the hinges 20 and 76 have been described as living hinges, compound hinges in which two parts are engages so that they can rotate relative to one another may be used instead. A living hinge, or either half of a compound hinge, may be attached to, instead of being integral with, the cap 14 or 64 or the flap 16, 18, or 74.
It will be appreciated by those skilled in the art, that the present invention may be practiced in various alternate forms and configurations. The previously detailed description of the disclosed embodiments is presented for purposes of clarity of understanding only, and no unnecessary limitations should be implied therefrom.
This application claims the benefit of U.S. Provisional Application No. 60/670,436, filed Apr. 12, 2005, entitled “Dispenser,” and U.S. Provisional Application No. 60/717,447, filed Sep. 15, 2005, entitled “Dispenser.”
Number | Date | Country | |
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60670436 | Apr 2005 | US | |
60717447 | Sep 2005 | US |