Dispensing closure assemblies having a closure and a liner are known in the art. One type of dispensing closure assembly includes a threaded closure and a perforated liner that fit onto a container, for dispensing the contents of the container when positive pressure is applied to the container. Such an arrangement can be used, for example, for storing and dispensing flowable materials, such as liquids, fine particles, and solid spheres.
The volume and flow rate of flowable material can be limited by the size or configuration of the opening created by the liner. There is a need for a dispensing closure assembly configured for dispensing the flowable materials readily and efficiently when desired. In particular, there is a need for a dispensing closure assembly configured so that the closure guides the liner to adopt a configuration having an opening of a sufficient size and configured to enable the dispensing of the flowable material from the container at an acceptable rate and volume.
The present invention relates to a dispensing closure assembly for connection to a container, including a flow control means for controlling the flow of material from the container in response to increased pressure inside the container, where the flow control means can include a member having one or more slits, so that upon an increase of pressure inside the container, the deformable member deforms to create at least one opening adjacent to the slits thereby allowing the material to be dispensed from the container. The invention particularly relates to a dispensing closure assembly or system configured to readily adopt a dispensing configuration when activated by the user. The present invention also relates to controlling the rate and volume of material flowing from the container in response to pressure applied to the contents of a container.
The present invention embodies a number of aspects that can be implemented separately from or in combination with each other.
One aspect of the invention relates to a closure system for an associated container that dispenses flowable product through a container opening by an application of manual pressure, comprising: 1) a closure comprising: i) an dispensing portion comprising a mouth, ii) an annular wall disposed radially around the dispensing portion, the annular wall sloping horizontally and vertically away from the dispensing portion, and iii) a skirt disposed radially around the annular wall; and 2) a resiliently deformable liner having one or more slits defining a plurality of flaps, the resiliently deformable liner positioned between the closure and the container; where upon the application of manual pressure to the container, the resiliently deformable liner deforms from an undeformed position to an actuated position, creating an opening adjacent to the flaps for allowing the flowable product to be dispensed from the container; and upon removal of manual pressure, the resiliently deformable liner returns to the undeformed position.
An additional aspect of the invention comprises a peripheral wall radially disposed between the annular wall and the skirt, the peripheral wall being substantially perpendicular to the skirt. A further aspect includes the closure comprising an annular ring on an interior surface of the peripheral wall, for engaging the resiliently deformable liner between the closure and the container.
In another aspect, the invention includes a cap that engages the closure.
In other aspects, when in the actuated position, the flaps do not extend past the mouth of the dispensing portion.
Other aspects include a closure system such that, upon the return of the resiliently deformable liner to the undeformed position, the closure system provides a sealing system for the container.
In yet other aspects, the annular wall is contoured to describe a radial arc. In other aspects, the liner comprises an etched region surrounding the slits.
A second aspect of the invention relates to a dispenser for dispensing a flowable material from a container, the dispenser comprising: 1) a closure member for engaging the container, the closure member comprising: i) a top wall, ii) a skirt depending from the top wall, and iii) a spout extending from the top wall, a juncture of the spout and the top wall defining an obtuse angle; and 2) a dispensing member contacting an interior surface of the top wall, the dispensing member having a plurality of segments defined by a plurality of scored lines, each segment extending adjacent to one another in an essentially flat surface when in a closed configuration, and the segments separating from each other and extending toward the spout when in a dispensing configuration; where the segments are in the dispensing configuration when a positive pressure is applied to the container and the segments are in the closed configuration in the absence of the positive pressure.
Aspects can include a juncture of the top wall and the skirt defining a substantially right angle. Aspects can include an outer periphery of the dispensing member being continuously attached to the skirt. Additional aspects can include a protrusion depending from the top wall, the protrusion for fixing the liner between the top wall and the container. Some aspects can include a spout comprising an orifice, wherein an area defined by the orifice is equal to or greater than an area defined by an opening of the container. Some aspects include a top wall having an inner surface that is curved.
Particular aspects of the invention can include the dispensing member being chosen from the following: a plastic foamed liner, a solid plastic sheet liner, a flexible metal liner, a spring steel, and a flexible liner, and a non-flexible metal liner. Some aspects can include the spout comprising external and internal openings, the external opening being smaller than the internal opening. Some aspects can include the external and internal openings being over an opening of the container.
A third aspect of the invention relates to a dispensing closure assembly for dispensing a flowable material from a deformable container, the dispensing closure assembly including: a flow control means (such as a liner) for controlling the flow of material from the container in response to increased pressure inside the container, the flow control means comprising one or more movable portions, the flow control means being arranged such that, upon an increase of pressure inside the container, the movable portions move to define an opening adjacent to the movable portions thereby allowing the material to be dispensed from the container; and a closure having an opening, a sloping collar configured around the opening, and a skirt depending from the top wall, the closure configured between the flow control means and the container such that, upon increased pressure inside the container, the movable portion contacts the sloping collar.
Some aspects can include the contoured top wall defining a rounded shape.
Additional aspects can include the contoured top wall consisting of: i) an orifice; ii) a central portion surrounding the orifice; and iii) an outer portion surrounding the central portion, the outer portion joining the skirt; such that the contoured top wall provides a convex shape to an outer surface of the top wall.
Additional aspects can include the sloping collar defining a frustum. Some aspects can include the flow control means being attached to the closure.
The features of the present invention which are believed to be novel are set forth with particularity in the appended claims. The drawings may not be to scale. The invention can best be understood by reference to the following description taken in conjunction with the accompanying drawings.
While the present invention is susceptible of embodiment in various forms, there is shown in the drawings and will hereinafter be described a presently preferred embodiment with the understanding that the present disclosure is to be considered an exemplification of the invention and is not intended to limit the invention to the specific embodiment illustrated.
Referring now to the
The closure 22 can provide a means for the dispensing closure system 10 to engage the associated container 112 and to secure the closure system 10 to the container 112. The closure 22 can also position the associated liner 75 relative to the container 112 and can secure the liner 75 to the container 112. The closure 22 can include an exterior surface 23, a surface meant to be engaged by the user when using the closure system 10, and an interior surface 25, a surface meant for communicating with the container 112; these surfaces 23, 25 are preferably on opposite surfaces of the closure 22.
As especially shown in
The top wall 28 can include several segments disposed around the dispensing portion 52 at different distances away from the dispensing portion 52. The top wall 28 can include a segment disposed around the dispensing segment, a collar 48 that is preferably in in continuous or contiguous contact at a junction 70 where the collar 70 and dispensing portion 52 meet. In a segment disposed outside of the collar 48, a top wall 28 segment can be disposed between the collar 70 and the peripheral wall 40 of the closure 22. These segments can encircle or surround the dispensing portion 52 in successive segments or successive rings.
The dispensing portion 52 can include an aperture or orifice 54 for dispensing a flowable material out of the container 112, the orifice having an external opening 58 associated with the exterior surface 23 of the closure 22 and an internal opening 56 associated with the interior surface 32 of the top wall 28. The orifice 54 can also comprise a spout for directing the path of the flowable material as it is dispensed from the container 112.
As shown in
As shown in
As shown in
The top wall 28 can define a hemispherical or dome shape or a shape similar to the cap of a mushroom. Such versions of the top wall 28 provide a strongly curved surface for the flaps to spread against when the closure system 10 is subjected to positive pressure. When the flaps 89 are in communication with the interior surface 32 of the top wall 28, such curved shape can allow the flaps 89 to attain the maximum amount of spreading and can prevent the flaps 89 from tangling or tearing. Such convex, curving shape can allow the liner 75, and especially the flaps 89 to flex and/or deform when under pressure. This feature can allow the liner 75 to return to its original position and orientation when the pressure is removed, and thus prevent leakage from the container 112. In some embodiments, this feature can provide a system in which the liner 75 can reseal itself after it has been used to provide an opening for transferring a flowable particle or material into the container 112, in some cases providing a watertight or airtight closure when the liner 75 is in its undeformed configuration.
In some embodiments, the collar 48 can describe a surface that curves or arcs (
This arcing surface can serve to limit or restrict the degree of movement of the liner 75 when pressure is applied to the container 112. That is, when pressure is applied to the container 112, the liner 75 defines flaps or segments 89 can distend or move toward the dispensing portion 52. The interior surface of the collar 48 can provide a physical barrier to limit the degree of movement by the flaps 89, so that the flaps are able to return to their original places or positions or orientations when the applied pressure is removed from the container 112.
It is preferred that the orifice 58 range have a diameter or major axis equal to or greater than 50/1000 (0.050 inches). In preferred embodiments, the smallest orifice diameter could be 0.050 inches and the largest could be 2.0 inches. In certain large-scale industrial or commercial applications, a larger orifice is contemplated, as large as several inches or several feet in diameter.
The diameter of the orifice 58 of the dispensing portion 52 can be greater or larger than the length of the one or more slits 87. For this purpose, the length of a slit 87 can be considered to be the length of the longest uninterrupted or continuous portion defined by the slit 87.
For example, in
Some embodiments can include a top wall 28 having a collar 48 between the top wall 28 and a skirt 64 depending from the top wall 28, but no peripheral wall 40 between the collar 48 and the skirt 64. In embodiments as shown in
As shown in
In some embodiments, the top wall 28 can be disposed around the orifice 54 so that the orifice 54 is in the center of the top wall 28, such as shown in
Where the top wall 28 of the closure 22 is round or oval in its shape or outline, the collar 48, peripheral wall 40, and/or skirt 64 can be radially arranged around the dispensing portion 52.
The dispensing closure system 10 can further include a liner 75 positioned against the interior surface 32 of the top wall 28 of the closure 22, as shown in
The liner 75 can be fashioned to have the same general shape or outline as the top wall 28, with an upper surface 77 for facing and/or communicating with interior surface 32 of the top wall 28. The liner 75 can have a lower surface 79, opposite the upper surface 77, for facing and/or communicating with the container 112.
When the dispensing closure system 10 is secured to the container 112, the liner 75 can be positioned between the closure 22 and the container 112. In some embodiments, the liner 75 can be compressed between the closure 22 and the container 112.
As shown in
The sealing portion 34 on the interior surface 32 of the top wall 28 can act in concert with the finish 114 of the container 112 to position the liner 75 to form a barrier or a seal between the container 112 and the closure 22, or to simply position the liner 75 against the container 112. A first, upper surface 77 of the liner 75 can be secured by the sealing portion 34 of the top wall 28 of the closure 22, while a second, lower surface 79 of the liner 75 can be secured by the finish 114 of the container 112.
In embodiments where the container 112 has a round or circular mouth defined by a round or circular finish 114, and the dispensing closure system 10 has a round or circular top wall 28, the liner 75 can be secured between the round finish 114 and a correspondingly round or annular sealing portion 34 that protrudes from the interior surface 32 of the top wall 28 of the container 112. The sealing portion 34 can be present as a single annular ring, configured to have a substantially similar shape and size as the finish 114 of the container 112. As an alternative, multiple sealing portions 34 can define an overall annular or ringlike shape with spaces between individual portions that secure the liner 75 against the finish 114 of the container 112.
An upper surface 77 of the liner 75 can be attached to the one or more sealing portions 34 of the closure 22 and/or the inner surface 66 of the skirt 64 of the closure 22. In some embodiments, the liner 75 can be positioned adjacent and closely fitted to the top wall 28 or skirt 64, but not attached or secured to the closure 22; there, the liner 75 is secured when the closure system 10 is secured to the container 112.
In some embodiments, such as shown in
The top wall 28 can be spaced at least 1 to 5 mm above the liner 75, thereby leaving space between the top wall 28 of the closure 22 and upper surface 77 of the liner 75, as shown in
The liner 75 can be made from any suitable material, such as a plastic foamed liner, solid plastic sheet liner, flexible metal liner (e.g., foil), spring steel flexible liner, or a non-flexible metal liner specifically shaped to dispense with little deflection of the liner. The liner 75 can be formed from a laminate material having a resilient or flexible layer, a foil or like gas-impermeable layer, and/or a heat activated bonding layer, such as a heat activated adhesive. The resilient layer can be a closed cell foam material, chip board, or paper backed and/or coated.
The liner 75 can be relatively impervious to the environment and establish a substantially air tight and/or water tight seal between the container contents and the environment.
As shown in
For example, the liner 75 can have a plurality of slits 87 spaced radially outward so that the segments 89 formed between the radially spaced slits 87 can flex and deform so that products which can flow too freely through a larger opening 97 will be restrained to flow less freely through a smaller opening 97 and the slits 87 but if a larger flow is desired and the container 112 is able to be squeezed to apply pressure to dispense product then the segments 89 formed between the radially spaced slits 87 can flex outwards under the pressure and cause at least the opening 97 and adjacent portions of the radially spaced slits 87 to expand and allow a product or flowable material to flow more freely.
As shown in
The outer edge or perimeter of the coined region 82 be defined by a scored or etched depression 86 in the upper and/or lower surfaces 77, 79 of the liner 75. The depression or coined groove 86 can define the perimeter or periphery of the coined region 82.
The coined groove 86 can be stamped into the liner 75. The coined groove 86 can be defined by complete or partial cuts or incisions into the liner 75. Where the coined groove 86 is scored to an intermediated depth in the slotted line 75, the coined groove 86 can have a profile (or define a depression or groove) that is U-shaped in profile (
In some embodiments, the coined region 82 can be a reinforced region in the liner 75 or a region having a greater thickness than the central region 81 of the liner 75 and/or the periphery 85 of the liner 87.
The coined groove 86 can possess a width and shape that creates a structure that produces strength in the liner 75. The coined region 82, whose periphery can be defined by the coined groove 86, can be narrower or wider than the width of the slits 87. It is preferred that the coined groove 86 have a width that is between 25/1000 (0.025 inches) and up to 500/1000 (0.500 inches).
The coined region 82 can encompass or enclose the slits 87 or flaps 89 so that none of the slits 87 or flaps 89 contact the coined groove 86. The coined groove 86 can encompass or enclose the slits 87 or flaps 89 so that one or more of the slits 87 or flaps 89 contact the coined groove 86. In preferred embodiments, the coined region 82 and the slits 87 can define a figure having radial symmetry, such as a circle enclosing a cross, or an oval enclosing a three-armed star.
The coined groove 86 can define a continuous, contiguous, or unbroken line or path around the slits 87 or flaps 89. The coined region 82 can include a series or plurality of shapes that, taken together, define a structure surrounding the slits 87 or flaps 89.
The coined region 82 can serve to prevent the liner 75 from tearing while in use, particularly while the closure system 10 is subjected to the application of positive pressure, or when the closure system 10 is subjected to changes in air pressure. The coined region 82 can isolate a central portion 81 of the liner 75 from the outermost remainder of the liner 75. The coined region 82 can strengthen the tabs 89 when dispensing liquids that are viscous or contain granules or particles.
As shown in
The interior plug 118 can define a projection that can communicate with the orifice 58 of the dispensing portion 52. In some embodiments, the interior plug 118 can engage the orifice 58 when the cap 102 is in a closed configuration with respect to the closure 22. In preferred embodiments, the interior plug can sealingly engage the closure 22 when in the closed configuration.
In some embodiments, the cap 102 can lack an interior plug 118 altogether, and in the closed configuration, the orifice 58 can contact the interior surface 120 of the top wall 102. In other embodiments, the dispensing portion 52 can possess a height such that neither the orifice 58 nor the dispensing portion 52 contact the contact the interior surface 120 of the top wall 102 when the cap 102 is closed upon the closure 22.
As shown in
As shown in
The liner 75 can be positioned within the internal wall 69, such that all of part of the outer periphery 85 of the liner communicates with an interior surface of the internal wall 69. The liner 75 can be attached or joined to the internal wall 69, or merely in contact with the internal wall 69. An internal bead 74 near a bottom edge 73 of the internal wall can prevent the liner 75 from falling out of the internal wall 28 structure, the internal bead providing a protrusion from the internal surface of the internal wall 69 for trapping the liner 75 in place with respect to the closure 22.
When the dispensing closure system 10 engages the container 112, the closure system 10 can adopt a closed configuration (see
The liner 75 can be manufactured in an undeformed configuration, or can be arranged into an undeformed configuration when positioned within the closure system 10. In the absence of positive pressure applied to the container 112, the dispensing closure system 10 (and the liner 75) can adopt the resting or closed conformation. In some embodiments, the liner 75 can include a central portion 81 that defines essentially flat upper or lower surfaces 77, 79 that span or cover the mouth of the container 112 when the closure system 10 is in the closed configuration.
Before the dispensing closure system 10 is converted to the open or actuated conformation, the liner 75 can provide a barrier that can prevent flowable material in the container 112 from exiting the container 112. In some embodiments, when in dispensing closure system 10 is in the closed configuration, the liner 75 can provide an air tight and/or water tight seal; in other embodiments, the liner 75 is secured sufficiently to restrict the flowable material to the container 112, but without providing an air tight or water tight seal.
When a user squeezes or compresses the container 112, or otherwise causes an increase in the internal pressure inside the container 112, the pressure results in the free edges of the slits 87 separating from each other, thereby creating at least one opening 97 adjacent to the slits 87 through which a flowable material can exit (or enter) the container 112, as shown in
When in the actuated position, the flaps 89 can extend upward or outward until their edges or upper surfaces are configured against the interior surface 32 of the top wall 28. In some embodiments with a top wall 28 that slopes or arcs, the flaps 89 can separate and contact the sloping or arcing portion of the top wall 28; in these configurations, the top wall 28 can direct the flowable material away from the container 112, particularly when the closure assembly is inverted. When the dispensing closure system 10 converts from the closed configuration to the open or actuated position, the flaps 89 of the liner 75 can spread out until they contact a solid surface; here, the interior surface 32 of the top wall 28. The arcing or sloping nature of the collar 48 can guide the deforming liner 75 to adopt the most open configuration allowed by the structure of the closing system 10. Thus, the angled or sloping feature can increase the rate and volume of the flowable material out of the container 112.
As shown in
The central portion 33 can bulge upward and outward from the outer portion 31 and adopt a rounded or dome-like contour or shape. The central portion 33 can possess an elevation that is higher than the elevation of the outer portion 31 (when the closure system sits or rests atop a flat surface). It is preferred that the central portion 33 have an exterior surface that is smooth and rounded and convex.
In some embodiments, the central portion 33 can adopt the shape of a hemisphere or dome. In some embodiments, the central portion 33 can have a rounded shape that gives it a teardrop-shaped profile (e.g.,
Located within the central portion 33, there can be an orifice 54 for dispensing materials through the closure system 10. The orifice 54 can be located in the center of the top wall 28, or can be offset from the center of the top wall 28. It is preferred that the orifice 54 be located in the central portion 33, rather than the outer portion 31 of the top wall 28. The orifice 54 can be centered over the liner 75 (e.g.,
The orifice 54 can include no more than a hole or perforation in the central portion 33, without rim or projection, thus preserving a smooth, rounded surface that lacks any concave structures or shape. Such a configured surface can provide a closure system 10 with an exterior surface that discourages the accumulation of flowable particles as they are dispensed from the closure system. In turn, this feature can provide a closure that requires less time and effort to clean.
In preferred embodiments, the flaps 89 can extend past the internal opening 56 of the dispensing portion 52, but do not extend past the external opening 58 of the orifice 54.
In some embodiments, upon cessation of squeezing or other reduction in the internal pressure, the liner 75 can return to its original undeformed position or shape. In preferred embodiments, upon a return to the undeformed position or shape, the liner 75 can adopt or resume a conformation that creates a seal, a seal that can be watertight or airtight, when the liner 75 is in the resting, undeformed configuration. In such closure systems, the liner 75 can thus provide a system capable of forming a resealable closure to the associated container 112.
In some embodiments, the dispensing portion 52 can have an internal opening 56 having a larger diameter than the external opening 58. Thus, when the closure system 10 is in the actuated position, the closure 22 can possess a general funnel shape for guiding flowable material to the external opening 58 and facilitating the efficient dispensing of the flowable material from the container 112. This funnel like conformation can be accentuated by sloping or arcing top walls 28, further increasing the flow rate and/or volume of the flowable material as it is dispensed through the closure assembly.
It will be understood that the foregoing description is of preferred exemplary embodiments of the invention and that the invention is not limited to the specific forms shown or described herein. Various modifications can be made in the design, arrangement, and type of elements disclosed herein, as well as the steps of making and using the invention without departing from the scope of the invention as expressed in the appended claims.
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