The present invention relates to a displacement sensor to detect a displacement of an object to be measured, and in particular, an electromagnetic induction type displacement sensor in which the displacement can be detected based on a relative position between a coil excited by an alternating current and a magnetic response material such as magnetic substance or the like.
Conventionally, a displacement sensor to detect the displacement of the object to be measured is widely used in various fields. There is proposed variety of detecting types as the displacement sensor as described above. Among them, an electromagnetic induction type displacement sensor is well known as an excellent type in reliability, simplicity and expediency (for example, refer to Japanese Patent application publication 2000-292201). In the electromagnetic induction type displacement sensor, the displacement is detected based on a relative position between a coil excited by an alternating current and a magnetic response material such as magnetic substance or electric conductor. Thus, non-contact detecting portion is used so that the reliability thereof is improved. For example, the relative position between the coil and the magnetic response material can be detected based on the variation of the impedance in the detecting portion of the electromagnetic induction type displacement sensor.
Since the displacement sensor is used under various conditions, it is desirable that the sensor has a property stable to a temperature variation. However, the coil applied in the displacement sensor practically has a large temperature dependency due to the temperature property in the resistance of the winding, and the temperature variation of the inductance in accordance with the deformation of the shape of the coil. The above-mentioned temperature dependency is hardly removed even if the material of the coil and the shape thereof are optimized. Accordingly, it is desirable that the temperature dependency of the coil may be compensated in any way.
There is proposed a method of compensating the temperature dependency in the displacement sensor, for example, a method of using a pair of coils which have properties contradicting each other in the variation of the inductance according to the displacement. The difference between two output is obtained to offset the portions of the temperature variation, thus compensating the temperature dependency. However, according to the above-mentioned method, since the precise symmetric structure is required in the pair of coils to have properties contradicting each other, the coils and other components in the structure have to be manufactured to satisfy highly preciseness. Accordingly, the manufacturing cost thereof may become high and mass production is not appropriate for those components.
In addition, there is proposed another method of compensating the temperature dependency in the displacement sensor in which an amount of the variation in the output of the sensor to an environmental temperature is stored in a storage medium in advance, and a signal processing is implemented using the data stored in the storage medium to compensate the temperature dependency. However, according to the above-mentioned method, the storage medium has to be installed to store the date, thus the cost thereof becomes high.
One of the object of the invention is to provide a displacement sensor highly reliable and stable to the temperature variation in which a temperature dependency of the detecting portion including a coil in the displacement sensor is properly compensated by a simple construction and at low cost.
A displacement sensor comprises: a detecting portion including a coil arranged in such manner that a relative position to a magnetic response substance varies in correspondence to a displacement of an object to be measured; an oscillating circuit to supply an alternating-current signal with a prescribed frequency to said detecting portion; an externally attached circuit connected to said detecting portion; and a displacement detecting means to detect said displacement of the object to be measured based on an amount of phase variation of an impedance in said detecting portion and said externally attached circuit, wherein parameters of said externally attached circuit are set in such manner that the amount of the phase variation by the displacement becomes larger than the amount of the phase variation by temperature variation.
According to the above embodiment, an alternative current signal is applied to the detecting portion from an oscillating circuit when the displacement of the object to be measured is detected in the displacement sensor, to varies the phase of the impedance in the detecting portion and the externally attached circuit, thus enabling to detect the displacement. At the same time, the impedance varies by the displacement and the effect of the temperature. Since the externally attached circuit is adjusted in such manner that an amount of the phase variation by the displacement becomes larger than an amount of the phase variation by the temperature variation, the temperature dependency of the displacement sensor is surely compensated. The temperature characteristics of the displacement is maintained stable to improve the reliability by a simple construction and at a low cost.
In the embodiment of the displacement sensor of the invention, the parameters of the externally attached circuit are set to satisfy a following equation:
|φ(x0,T1)−φ(x0,T2)|<|φ(x1,T0)−φ(x2,T0)|
where T0 is a standard temperature which becomes standard for a temperature, x0 is standard position which becomes standard for a position of said object to be detected, variation region of the temperature is from T1 to T2, variation region of the position is from x1 to x2, and said phase is expressed by a function φ(x, T) of the position x and the temperature T.
According to the above embodiment, when the displacement of the object to be measured is detected in the displacement sensor, since the externally attached circuit is adjusted in such manner that an amount of the phase variation by the temperature variation is sufficiently low to be disregarded in comparison with the phase variation by the displacement, the output variation by the temperature can be remarkably reduced, thus enabling to improve the reliability of the displacement sensor.
The displacement sensor of the present invention is explained with reference to the drawings.
The oscillating circuit 11 generates an alternating current signal having a prescribed frequency to supply the detecting portion 12 and the buffer amplifier 14. The detecting portion 12 includes a coil in which a relative position between a magnetic substance and a magnetic response substance is designed to vary in correspondence with the displacement of the object to be measured. Furthermore, the coil of the detecting portion 12 is excited by the alternating current signal supplied from the oscillating circuit 11 to flow an alternating current having corresponding amplitude and phase to a series impedance in the detecting portion 12 and the externally attached circuit 13.
The core 21 is made of a insulating magnetic material, and an exciting coil 24 is integrally attached to the core 21 while an exiting coil 25 is integrally attached to the other core 22. The exciting coils 24 and 25 are arranged face to face with the rotor 23 interposed therebetween to form a magnetic circuit Cm when the alternating current is applied, as shown in
Furthermore, as shown in
In the embodiment of the invention, as described later, the displacement of the object to be measured is detected by detecting the variation of the impedance in the detecting portion 12. In
The alternating current signal outputted through the externally attached circuit 13 and the detecting portion 12 is input into the buffer amplifier 14. On the other hand, the alternating current signal generated in the oscillating circuit 11 is branched into a passage different from the detecting portion 12 and the externally attached circuit 13, and input into the buffer amplifier 15. The input alternating current signal is amplified to a saturated level in the respective buffer amplifiers 14, 15, and transformed into a pulse signal which repeats high level and low level. Thus, alternating current pulse with phase shift is output from the buffer amplifier 14, while alternating current pulse without phase shift is output from the buffer amplifier 15.
Then, the respective alternating current pulses from the buffer amplifier 14, 15 are input into the EXOR computing element 16, and pulse signal obtained in the EXOR computing of two alternating current pulses is output. The pulse signal output from the EXOR computing element 16 has a pulse width in proportional to an amount of the phase shift of the alternating current pulse from the buffer amplifier 14. An integrating circuit comprising a resistor R1 and a condenser C1 at the output side of the EXOR computing element 16. Thus, the pulse signal output from the EXOR computing element 16 is integrated by the time constant decided by the resistance R1 and the condenser C1 to produce an analog signal which varies smoothly. It is necessary that the resister R1 and the condenser C1 are selected so that the time constant becomes sufficiently large, considering the frequency of the alternating current signal in the oscillating circuit.
The operational amplifier 17 amplifies by a prescribed gain the analog signal input from the above-mentioned integrating circuit and output to the outside as a sensor output from the displacement sensor. The above-mentioned analog signal is input at the input terminal of the plus side of the operational amplifier 17, while the offset voltage Vofs is applied to the input terminal of the minus side of the operational amplifier 17 to adjust a direct current voltage level.
Now, the detecting principle of the displacement sensor of the invention is explained.
Composite impedance of the LCR series circuit in
Z=Rd+Ro+j(ωLd−1/ωCd) (1)
where ω is an angular frequency.
The angle φ in
Since the resister Rd and the inductance Ld in the detecting portion vary depending on both of the displacement of the object to be detected and the temperature, the phase φ is considered to be a function of the position x of the object to be detected and the temperature T, thus is expressed by φ=φ(x, T) hereunder.
In the embodiment, the temperature dependency of the detecting portion 12 is compensated by appropriately setting the resistance R0 of the externally attached circuit 13 as a parameter. More specifically, the parameter is set to satisfy the following equation:
ΔφT<ΔφS (3)
where an amount of phase variation in corresponding to the temperature variation is expressed by ΔφT, an amount of phase variation in corresponding to the displacement is expressed by ΔφS, in connection with the variation of the phase φ.
In the case shown in
It is expressed that a standard temperature is T0 which is the standard of the temperature, a standard position is X0 which is the standard of the position, a variation range of the temperature T is from T1 to T2, and a variation range of the position x is from x1 to x2. The amount of the phase variation ΔφT in the variation range from T1 to T2 of the temperature in the equation (3) is expressed by the following equation (4) using the above-mentioned φ(x, T):
ΔφT=|φ(x0,T1)−φ(x0,T2)| (4)
In addition, the amount of the phase variation ΔφS in the variation range from x1 to x2 of the position in the equation (3) is expressed by the following equation (5) using the above-mentioned φ(x, T):
ΔφS=|φ(x1,T0)−φ(x2,T0)| (5)
The condition expressed by the following equation (6) is introduced by replacing the equation (3) based on the equations (4) and (5):
|φ(x0,T1)−φ(x0,T2)|<|φ(x1,T0)−φ(x2,T0)| (6)
More specifically, it is necessary that the parameter in the externally attached circuit 13 is set up to satisfy the equation (6). Accordingly, a sensitivity to the displacement may be arranged to become larger than a sensitivity to the temperature in at least the detecting characteristics of the displacement sensor.
The condition corresponding to the equation (6) is introduced when expressing directly using the resistance Rd and the inductance Ld of the detecting portion 12. The resistance Rd and the inductance Ld of the detecting portion 12 in relation to the position x and the temperature T are expressed respectively as Rd=Rd (x, T), Ld=Ld (x, T). As the resister R0 of the externally attached circuit 13, an element having a level of temperature dependency which can be ignored in comparison with the detecting portion 12 may be used. In this case, the phase φ(x, T) may be expressed using the above-mentioned equation (2) as the following equation (7):
Accordingly, the following equation (8) may be introduced based on the equations (4), (5) (6) and (7):
The condition expressed by the equation (6) or (8) corresponds to a minimum level of condition required as the displacement sensor in which the sensitivity to the displacement in one measuring point is above the sensitivity to the temperature. Furthermore, the best condition required as the displacement sensor may be expressed by the following equation (9) in one measuring point within a region in the equation (3):
tan−1((ωLd(x,T1)−1/ωbCd)/(Rd(x,T1)+R0))=|(ωLd(x,T1)−ωLd(x,T2))/(Rd(x,T1)−Rd(x,T2))| (9)
When the parameter in the externally attached circuit 13 is set to satisfy the equation (9), the output variation due to the temperature in the sensor output from the displacement sensor may be lowered to the level which can be ignored.
The displacement sensor of the present invention may be applied not only to the rotational sensor but also a sensor detecting movement along a straight line. For example, a sensor detecting movement along a straight line is described with reference to
The moving plate 35a is made of synthetic resin or the like, and formed to be a plate member. The moving plate 35a is fixed to the moving member which is an object to be sensed. A bar-like moving element 35d is arranged in the end portion of the moving member to move together therewith.
As shown in
The magnetic plate 35c is a rectangle thin plate of magnetic substance and has a sectional area larger than the face of the sensing plate 35b which is fixed to the moving plate 35a so as to cover all the face thereof. The magnetic plate 35c is arranged to totally face the moving plate 35a through the sensing plate 35b, and to be fixed on the other face of the moving plate 35a by adhesive agent so as not to spread over the face. The shape of the magnetic plate 35c is not limited to a rectangle and may be any shape, as far as the magnetic plate is arranged to totally face the moving plate 35a through the sensing plate 35b.
The coil core 37 comprises an exciting coil 37b forming a magnetic circuit through which a current excited by alternating current is flowed, and a core 37 holding the exciting coil 37b, as shown in
The core 37a is made of insulating magnetic material and is formed to be cylindrical. The core 37a has a ring shaped hollow space at the upper side thereof to receive the exciting coil 37b.
The exciting coil 37b is formed by winding enameled wire for example, and received and held in the hollow space in the core 37a to face the sensing plate 35b.
The exciting coil 37b is electrically connected to the measuring device 38 and the current excited by the alternating current is flowed thereto. When the current excited by the alternating current is flowed in the exciting coil 37b, alternating current magnetic field is formed around the exciting coil 37b so as to form a magnetic circuit Cmg.
The case 36 comprises a plate-shaped upper case 36a in which a long rectangular hole 36d is formed in a center portion thereof along a longitudinal direction into which the moving element 35d is inserted, and a lower case 36b including a bottom portion and four wall portions each portion comprising rectangular plate of the same height, in the lower case of which a pair of holding portions 36c holding the moving body 35 with a prescribed clearance are formed facing each other inside of the wall portions. The upper and lower cases 36a, 36b are made of synthetic resin or conductive material.
The upper case 36a and the lower case 36b are engaged to form the case 36, and the moving body 35, the coil core 37 and the measuring device 38 are received and arranged within the hollow space formed by the upper case 36a and the lower case 36b.
As shown in
The measuring device 38 comprises a substrate with a circuit formed therein. The measuring device is connected to a power source or a wire harness for transmitting signal through a connector (not shown) installed on a plurality of cables extended outside from the case 36. In addition, the measuring device is electrically connected to external devices provided outside the case 36. In the measuring device 38, the externally attached circuit 38c, a phase shift portion 38d, a detecting portion for phase shift amount 38e, a converter 38f and an amplifying circuit 38g are connected between a frequency dividing circuit 38b and a measuring portion 38h, as depicted in
The oscillating circuit 38a outputs oscillating signal having a prescribed frequency to the phase shift portion 38d comprising the resistor R, the exciting coil 37b and condenser C as shown in
The detecting portion for phase shift amount 38e detects an amount of the phase shift in the voltage signal between both ends of the condenser C. The converter 38f converts the detected amount of the phase shift to the corresponding voltage value. In the displacement sensor 34, for example, the output signal Sc from the converter 38f is amplified by the amplifying circuit 38g and input into the measuring portion 38h employing one chip micro processor, as shown in
In the above-mentioned displacement sensor 34, when the current excited by the alternating current is flowed to the exciting coil 37b, the alternating current magnetic field is formed around the exciting coil 37b so that the magnetic circuit Cmg is formed by the combined core 37a and magnetic plate 35c. The magnetic circuit Cmg is formed to pass the magnetic plate 35c through the sensing plate 35b, and the magnetic flux from the core 37a cuts across the sensing plate 35b and passes the magnetic plate 35c. When the magnetic flux cuts across the sensing plate 35b, the eddy current is induced on the surface of the sensing plate 35b to vary the impedance in the exciting coil 37b. The amount of variation of the impedance varies in corresponding to the amount of the eddy current induced on the surface of the sensing plate 35b. The amount of the eddy current induced on the surface of the sensing plate 35b varies in corresponding to the area of the portion of the sensing plate 35b which faces the coil core 37. Accordingly, when the moving body 35 moves along the longitudinal direction, the width of the sensing plate 35b in the moving body facing the coil core 37 varies in proportion to the amount of movement of the moving body 35. Together with the above-mentioned variation, the area of the portion of the sensing plate 35b facing the coil core varies. As a result, the impedance in the exciting coil 37b varies, and then the measuring device 38 detects the variation to transform into the moving signal of the moving body 35. Thus, as shown in
When a vibration is applied to the displacement sensor 34 by means of arranging the displacement sensor 34 so as to be placed on the portion to which the vibration is applied such as automobile, the space between the coil core 37 and the moving body 35 varies within a scope of a clearance, since the moving body 35 is held by the holding portion 36c with a prescribed clearance. Thus, the effect given to the magnetic flux of the sensing plate 35b varies, and accordingly, the effect given to the impedance in the exciting coil 37b of the sensing plate 35b varies. Furthermore, since the magnetic plate 35c is installed on the other face of the moving plate 35a, the effect given to the magnetic flux in the magnetic plate 35c varies, and accordingly, the effect given to the impedance in the exciting coil 37b of the magnetic plate 35c varies. Since the sensing plate 35b and the magnetic plate 35c are installed integrally with the moving plate 35a, the respective amounts of the variation of the space between the exciting coil 37b and the sensing plate 35b, as well as between the exciting coil 37b and the magnetic plate 35c are the same. Materially, the sensing plate 35b has a property causing the magnetic flux hard to pass therethrough, whereas the magnetic plate 35c has a property causing the magnetic flux easy to pass therethrough. The respective effect given to the magnetic flux are opposite each other. Accordingly, the respective effect of the sensing plate 35b and the magnetic plate 35c given to the impedance of each exciting coil 37b are opposite. Thus, the effect of both of the sensing plate 35b and the magnetic plate 35c given to the impedance of the exciting coil 37b are offset. The detecting error of the displacement sensor 34 due to the vibration or the like is therefore reduced. Furthermore, it is not necessary to install two coil cores 37 so as to face each other, and the height of the case can be lowered to downsize the displacement sensor 34, thus lowering the cost. In case that the displacement sensor 34 of the invention is installed at the location where there is no concern for vibration, the magnetic plate 35c may not be installed.
As described in detail, according to the displacement sensor of the invention, even if the coil 37b employed in the detecting portion (i.e., phase shift portion 38d and the detecting portion for phase shift amount 38e) has temperature dependency, the temperature dependency may be compensated by the appropriate setting of the parameter in the externally attached circuit 38c. As a result, when the displacement sensor is used under various conditions, the output variation due to the temperature variation may be suppressed to improve reliability. For example, when the present invention is employed as the displacement sensor such as the rotational sensor mounted in the automobile, the temperature range to be used becomes remarkably wide. Since the temperature dependency is compensated, it is expected to realize magnificent effect.
The present application claims the benefit of the date of the earlier filed provisional application, having U.S. Provisional Application No. 60/591,424, filed on Jul. 27, 2004, which is incorporated herein in its entirety.
Number | Name | Date | Kind |
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4006637 | Kinosita | Feb 1977 | A |
Number | Date | Country |
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2000-292201 | Oct 2000 | JP |
Number | Date | Country | |
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20060022125 A1 | Feb 2006 | US |
Number | Date | Country | |
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60591424 | Jul 2004 | US |