The present disclosure claims priority to Chinese Patent Disclosure No. 202211709221.7, filed on Dec. 29, 2022, the content of which is incorporated herein by reference in its entirety.
The present disclosure relates to the technical field of display, and in particular, to a display panel, a motherboard, and a mini LED display device.
In a manufacturing process of a display panel, in order to save costs and prevent waste of materials, after a motherboard is cut to form to-be-tested display panels, the to-be-tested display panel is detected to determine whether the to-be-tested display panel can emit light normally, and then is bonded to a driver chip or a printed circuit board.
To this end, the to-be-tested display panel is provided with test pads. However, the test pads occupy a large space in a lower bezel and are densely arranged with other wires, thereby leading to undesirable problems such as short circuit during testing.
In view of the above, some embodiments of the present disclosure provide a display panel and a manufacturing method thereof, a motherboard, and a mini LED display device.
In an aspect, some embodiments of the present disclosure provide a display panel including: a panel edge extending along a first direction, and a display region and a test region arranged along a second direction intersecting the first direction.
The test region is located between the display region and the panel edge and includes a plurality of test pads. At least two test pads of the plurality of test pads are arranged along the first direction. At least two test pads adjacent in the first direction are spaced apart by multiple first electrostatic discharge protection wires. The first electrostatic discharge protection wires extend from one side of the display region adjacent to the test region to the panel edge.
Each first electrostatic discharge protection wire includes a first line segment and a second line segment, the first line segment is located between two adjacent test pads, and the second line segment is adjacent to the panel edge. A distance between adjacent first line segments that are located between two adjacent test pads in the first direction is less than a distance between adjacent second line segments in the first direction.
In another aspect, some embodiments of the present disclosure provide a motherboard including a plurality of panel regions. Each of the plurality of panel regions corresponds to a to-be-tested display panel. The panel region includes: a first edge extending along a first direction, and a display region and a test region arranged along a second direction intersecting the first direction.
The test region is located between the display region and the first edge and includes a plurality of test pads. At least two test pads of the plurality of test pads are arranged along the first direction. At least two test pads adjacent in the first direction are spaced apart by multiple first electrostatic discharge protection wires. The first electrostatic discharge protection wires extend from one side of the display region adjacent to the test region to the first edge.
Each first electrostatic discharge protection wire includes a first line segment and a second line segment, the first line segment is located between two adjacent test pads, and the second line segment is connected to the first line segment. A distance between adjacent first line segments that are located between two adjacent test pads in the first direction is less than a distance between adjacent second line segments in the first direction.
In yet another aspect, some embodiments of the present disclosure provide a method for manufacturing a display panel, including the following steps:
In still another aspect, some embodiments of the present disclosure further provide a display panel, manufactured by the above method for manufacturing a display panel.
In a further aspect, some embodiments of the present disclosure further provide a mini LED display device, including the above display panel.
In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the accompanying drawings used in the description of the embodiments will be briefly introduced below. It is apparent that the accompanying drawings in the following description are only some embodiments of the present disclosure, and other drawings can be obtained by those of ordinary skill in the art from the provided drawings without creative efforts.
In order to better understand the technical solutions of the present disclosure, the embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings.
It should be made clear that the described embodiments are merely some of rather than all of the embodiments of the present disclosure. All other embodiments acquired by those of ordinary skill in the art without creative efforts based on the embodiments in the present disclosure fall within the protection scope of the present disclosure.
The terms used in the embodiments of the present disclosure are for the purpose of describing particular embodiments only and are not intended to limit the present disclosure. As used in the embodiments of the present disclosure and the appended claims, the singular forms of “a/an”, “the”, and “said” are intended to include plural forms, unless otherwise clearly specified in the context.
It should be understood that the term “and/or” used herein is merely an association relationship describing associated objects, indicating that three relationships may exist. For example, A and/or B indicates that there are three cases of A alone, A and B together, and B alone. In addition, the character “/” herein generally means that associated objects before and after it are in an “or” relationship.
A process of manufacturing a display panel 100 is described first in the present disclosure for providing a clearer understanding of structures such as a panel edge 1 and first electrostatic discharge protection wires 5 in the display panel 100.
Generally, the display panel is obtained by cutting a motherboard. Referring to
Referring to
It is to be noted that, when the display panel is a mini LED display panel, after the motherboard 200 is cut to form the plurality of independent to-be-tested display panels 600, a transfer process (such as surface mounting) is further required to place mini LEDs on the to-be-tested display panels 600, and then the to-be-tested display panels 600 are tested.
For the process of forming the display panel by the to-be-tested display panel 600, some embodiments of the present disclosure provide two feasible methods.
In the first feasible method, referring to
In the second feasible method, referring to
In addition, referring to
Based on this, some embodiments of the present disclosure provide a display panel 100. The display panel 100 may be formed with the above first feasible method. That means, the structure where the test pads 4 are located is kept in the display panel 100.
The test region 3 includes a plurality of test pads 4, at least part of the test pads 4 are arranged along the first direction x, and at least two of the test pads 4 adjacent in the first direction x are spaced apart by first electrostatic discharge protection wires 5. The first electrostatic discharge protection wires 5 extend from one side of the display region 2 close to the test region 3 to the panel edge 1. With reference to the above description of the manufacturing process of the display panel 100, it can be seen that when the motherboard 200 is cut along the first cutting line 501 to form the to-be-tested display panels 600, the first electrostatic discharge protection wires 5 are cut off at the first cutting line 501 (i.e. the panel edge 1). Therefore, when the to-be-tested display panel 600 is further processed to form the display panel 100 by using the first feasible method, the first electrostatic discharge protection wires 5 extend from the side of the display region 2 close to the test region 3 to the panel edge 1 in the display panel 100.
Referring to
In some embodiments of the present disclosure, in the design of the first electrostatic discharge protection wires 5, the distance between the second line segments 7 that are close to the panel edge 1 is set to a larger value. Accordingly, when the motherboard 200 is cut along the first cutting line 501 to form the to-be-tested display panels 600, even if the metal particle generated by cutting falls between the adjacent second line segments 7, it is difficult for the metal particle to contact the two second line segments 7 at the same time, thereby preventing short circuit of the adjacent second line segments 7. In this way, the second line segments 7 are independent of each other in the to-be-tested display panels 600 formed by cutting the motherboard 200. In some embodiments, when the first electrostatic discharge protection wires 5 are connected to the pins, short circuit between the pins caused by the short circuit of the second line segments 7 can be prevented, and then false detection caused by a signal transmission error can be prevented during the testing of the to-be-tested display panels 600.
At the same time, the distance d1 between adjacent first line segments 6 is designed to be smaller, that is, the first line segments 6 are densely arranged, which can reduce a total width required for arranging the first line segments 6 in the first direction x. When the distance between two adjacent test pads 4 is fixed, the distance d3 between the first line segments 6 and the test pad 4 is increased to space the first line segments 6 farther from the test pads 4. In this way, during the testing of the to-be-tested display panels 600, when the test voltage is applied to the test pad 4 by using a probe, the probe is prevented from being in contact with or near the first line segments 6, thereby preventing short circuit between the test pads 4 and the first line segments 6 and between two adjacent first line segments 6. In some embodiments, when the first electrostatic discharge protection wires 5 are connected to the pins, short circuit between the pins caused by the short circuit between the test pads 4 and the first line segments 6 and the short circuit between two adjacent first line segments 6 can be prevented, and then false detection caused by a signal transmission error can be further prevented during the testing of the to-be-tested display panels 600.
In addition, when a large number of test pads 4 are arranged in the display panel 100 and the first line segments 6 are densely arranged, two adjacent test pads 4 can also be arranged closer with ensuring a sufficient spacing distance between the first line segments 6 and the test pads 4, thereby reducing a total width required for arranging the test pads 4 in the first direction x and optimizing the arrangement of the test pads 4 on a lower bezel. In other words, a total space occupied by the test pads 4 on the lower bezel can be reduced, helping to optimize the design of a narrow bezel of the display panel 100.
In some embodiments, referring to
It is to be noted that, in practical applications, the value of the distance d1 between the adjacent first line segments 6 in the first direction x, the value of the distance d2 between the adjacent second line segments 7 in the first direction x, and the value of the distance d3 between the test pad 4 and the first line segment 6 adjacent thereto in the first direction x can be adjusted according to design parameters such as a designed distance between two adjacent test pads 4 in the display panel, a designed number of the first electrostatic discharge protection wires 5 between two adjacent test pads 4, and a designed line width of the first electrostatic discharge protection wires 5.
For example, when the designed distance between two adjacent test pads 4 is larger and the number of first electrostatic discharge protection wires 5 between two adjacent test pads 4 is smaller, the values of d1, d2, and d3 may be designed to be larger. However, if the designed distance between two adjacent test pads 4 is smaller and the number of first electrostatic discharge protection wires 5 between two adjacent test pads 4 is larger, the values of d1, d2, and d3 may be designed to be smaller with preventing the foregoing short circuit. That is, the specific values of d1, d2, and d3 may be adaptively adjusted according to different display panel structures. The values of d1, d2, and d3 are not limited in the embodiments of the present disclosure.
In one or more feasible embodiments, as shown in
It is to be noted that, referring to
However, after the testing of the to-be-tested display panel 600, the fractures 14 can be formed in the connection lines 11 by cutting to make the test pads 4 and the pins 9 disconnected when forming the display panel 100 by the to-be-tested display panel 600. In this way, the display panel 100 is formed, the test pads 4 and the driving signal lines 10 are disconnected, which can improve reliability of display. In some embodiments of the present disclosure, the connection lines 11 may be cut by using a laser trimmer process, which reduces a risk of static electricity, is not prone to generate metal particles, and prevents short circuit between adjacent wires.
In addition, it is to be noted that, in some embodiments of the present disclosure, referring to
In one or more feasible embodiments, referring to
In one or more feasible embodiments, as shown in
The test pads 4 include at least two first pads 17. Each first pad 17 is connected to second ends 13 of multiple ones of the plurality of first connection lines 16. The first connection line 16 has a fracture 14 between the first end 12 and the second end 13 of the first connection line 16. That means, the first end 12 and the second end 13 of the first connection line 16 are disconnected. Moreover, the data lines Data corresponding to the first connection lines 16 connected to different first pads 17 are different. At least part of the first pads 17 are arranged along the first direction x, and at least two first pads 17 adjacent in the first direction x are spaced apart by one another by multiple first electrostatic discharge protection wires 5.
In one related design, all the data lines Data in the display region 2 are connected to only one test pad 4. When a test data voltage is applied to the one test pad 4, all sub-pixels in the display region 2 emit light at the same time, and only a single test pattern is displayed. However, due to a huge number, a high pixel density, and a dense arrangement of the sub-pixels in the display region 2, there is a high probability of false detection and missing detection during the testing, and thus some sub-pixels that cannot emit light normally are found out.
In some embodiments of the present disclosure, the data lines Data are classified into at least two groups, and each group corresponds to one first pad 17, so that the test data voltage can be applied to the at least two first pads 17 sequentially during the testing of the to-be-tested display panel 600. In this way, the to-be-tested display panel 600 displays multiple test patterns sequentially. When one of the at least first pads 17 receives the test data voltage, only the sub-pixels corresponding to the data lines Data connected to the one first pad 17 display the test pattern. The number of sub-pixels emitting light in the test pattern is smaller, so the probability of false detection and missing detection can be greatly reduced during the testing.
In addition, in some embodiments of the present disclosure, the first electrostatic discharge protection wires 5 are included between the at least two first pads 17 adjacent in the first direction x, so that the distance between adjacent first pads 17 can be reduced by reducing the spacing of the first line segments 6 of the first electrostatic discharge protection wires 5, thereby reducing an overall space required by all the first pads 17 in the first direction x and optimizing the arrangement of the first pads 17 on the lower bezel.
When one first pad 17 corresponds to multiple data lines Data, in one or more feasible embodiments, referring to
The first connection lines 16 include first-A connection lines 16_1 and first-B connection lines 16_2, first ends of the first-A connection lines 16_1 are connected to the first data lines Data1 respectively, and first ends of the first-B connection lines 16_2 are connected to the second data lines Data2 respectively.
The first pads 17 include at least one first-A pad 17_1 and at least one first-B pad 17_2, one of the first-A pads 17_1 is connected to multiple ones of the first-A connection lines 16_1, and one of the first-B pads 17_2 is connected to multiple ones of the first-B connection lines 16_2.
Taking the first-A pad 17_1 as an example, in the to-be-tested display panel 600, when the test data voltage is applied to the first-A pad 17_1, only the sub-pixels 18 in the odd-numbered pixel columns 19 emit light to form a test pattern. Any two adjacent odd-numbered pixel columns 19 that emit light are at least spaced by one even-numbered pixel column 19 that does not emit light. Therefore, in each test pattern, each two adjacent pixel columns 19 that emit light may be spaced by a certain distance. The sub-pixels 18 that should emit light but fail to emit light can be easily identified.
In some embodiments, as shown in
Still taking the first-A pads 17_1 as an example, in the above arrangement, the odd-numbered pixel columns 19 are further classified into at least two groups, and each group is located in one sub region 20. In this way, during the testing of the to-be-tested display panel 600, when the test data voltage is applied to one first-A pad 17_1, only the odd-numbered pixel columns 19 in a certain sub region 20 emit light and display a test pattern. As a result, any two pixel columns 19 that emit light are spaced apart, and the pixel columns 19 that emit light are not arranged too dispersedly in the entire display area 2, facilitating identification.
In the example shown in
When one first pad 17 corresponds to multiple data lines Data, in some other embodiments, as shown in
The display region 2 includes at least two sub regions 20 arranged along the first direction x. The pixel columns 19 corresponding to the first connection lines 16 connected to the at least two first pads 17 are located in the at least two sub regions 20 respectively.
In the above arrangement, the data lines Data in each sub region 20 are classified into one group and connected to one first pad 17. During the testing of the to-be-tested display panel 600, the test data voltage may be applied to the at least two first pads 17 sequentially, and the sub-pixels 18 in the at least two sub regions 20 are controlled to present a test pattern sequentially. As a result, the number of sub-pixels 18 tested by each test pattern is smaller, and risks of false detection and missing detection are reduced. Moreover, in the arrangement, a smaller number of first pads 17 are required, which can reduce manufacturing difficulty of a test device.
In one or more feasible embodiments, as shown in
The test pads 4 include first pads 17. The first pads 17 are connected to the second ends 13 of the first connection lines 16 in a one-to-one correspondence manner. At least part of the first pads 17 are arranged along the first direction x, and at least two first pads 17 adjacent in the first direction x are spaced apart by the first electrostatic discharge protection wires 5.
In the above arrangement, during the testing of the to-be-tested display panel 600, the test data voltage may be applied to the first pads 17 sequentially, so that only the pixel column 19 corresponding to one data line Data, that is connected to the first pad 17 to which the test data voltage is applied, emits light to present a test pattern at a time. In some embodiments, the test data voltage may be simultaneously applied to some of the first pads 17, so that the pixel columns 19 corresponding to the data lines Data, that are connected to the some first pads 17 to which the test data voltage is applied, emit light to present a test pattern at a time. In this way, the number of the sub-pixels 18 tested in each test pattern is small, and the sub-pixels 18 that cannot emit light normally can be easily identified, greatly reducing the probability of false detection or missing detection.
In addition, in some embodiments of the present disclosure, at least two first pads 17 adjacent in the first direction x are spaced apart be multiple first electrostatic discharge protection wires 5, so that the distance between adjacent first pads 17 can be reduced by the dense arrangement of the first line segments 6 of the first electrostatic discharge protection wires 5, thereby reducing an overall space required by all the first pads 17 in the first direction x and optimizing the arrangement of the first pads 17 on the lower bezel.
In addition, in some embodiments, all the first pads 17 corresponding to the data lines Data are densely arranged in a middle region of the lower bezel, such that there is more space for arranging the test pads 4 connected to other signal lines.
In one or more feasible embodiments, as shown in
Different from the manner in which the data lines Data are connected to the first pads 17, in some embodiments of the present disclosure, in the design of the connection between the power signal lines 22 and the second pads 24, the power signal lines 22 are not divided into groups, but all the power signal lines 22 are connected to the second pads 24. During the testing, when a test power voltage is applied to the second pads 24, no matter which pixel columns 19 are being driven to display a test pattern, the sub-pixels 18 in the pixel columns 19 can receive the test power voltage.
Since the driving signal lines 10 in the display panel 100 include multiple kinds of signal lines, if the multiple kinds of signal lines adopt a same grouping and testing method, it may be difficult to balance test accuracy and space saving. However, in the arrangement, the number of second pads 24 required by the power signal lines 22 can be reduced, thereby reducing a total number of the test pads 4 required to be arranged in the display panel 100.
In addition, in one related design, a power bus is arranged in a bezel region, the power signal lines 22 in the display region 2 are connected to the power bus, and then the power bus is connected to the pins 9. However, in order to prevent breakdown of the power bus by static electricity, the power bus may generally have a large width and be required to occupy a larger bezel space in the lower bezel, thereby leading to a larger width of the lower bezel in the second direction y. In the arrangement according to the embodiments of the present disclosure, each power signal line 22 is extended to the bonding region 8 and connected to the second pins 21, and there is no need to arrange the power bus, so a design size of the lower bezel in the second direction y can also be reduced.
In some embodiments, referring to
In one or more feasible embodiments, as shown in
Additionally or alternatively, the second pins 21 include second-B pins 21_2, the power signal lines 22 include negative power signal lines PVEE, and the second connection lines 23 include second-B connection lines 23_2. A first end of one of the second-B pins 21_2 is electrically connected to one of the negative power signal lines PVEE, and a second end of one of the second-B pins 21_2 is connected to a first end 12 of one of the second-B connection lines 23_2. The second pads 24 include second-B pads 24_2, and the second-B pads 24_2 are connected to second ends 13 of all the second-B connection lines 23_2.
For example, the sub-pixel 18 may include a pixel circuit and a light-emitting element. The light-emitting element may be a mini LED. The positive power signal line PVDD is electrically connected to the pixel circuit and configured to transfer a positive power supply voltage to the pixel circuit. The pixel circuit is driven to supply a driving voltage to an anode of the light-emitting element. The negative power signal line PVEE is electrically connected to the light-emitting element and configured to transfer a negative power supply voltage to the light-emitting element. When the anode of the light-emitting element is connected to the driving voltage, the light-emitting element emits light under the action of the driving voltage and the negative power supply voltage.
In one or more feasible embodiments, as shown in
During the testing of the to-be-tested display panel 600, generally, all kinds of signal lines in the to-be-tested display panel 600 are required to be tested. With reference to the foregoing content, both the data lines Data and the power signal lines 22 may be extended to the pins 9 and connected to the pins 9, and then connected to the test pads 4. In some embodiments of the present disclosure, the fixed potential signal lines 26 are not extended to the lower bezel but extended in a periphery region around the display region 2 to the third pins 25 and connected to the third pins 25. In this way, intersections between other connection lines 11 and the third connection lines 27 corresponding to the fixed potential signal lines 26 can be reduced, so that the third connection lines 27 corresponding to the fixed potential signal lines 26 can be arranged on a same layer as other connection lines 11, without the need to arrange an additional metal wire layer.
In some embodiments, referring to
In some embodiments, referring to
In one or more feasible embodiments, referring to
Additionally or alternatively, referring to
In addition, it is also to be noted that, in some embodiments of the present disclosure, as shown in
In some embodiments of the present disclosure, the test pads 4 include the first pads 17, the second pads 24, and the third pads 28, the first electrostatic discharge protection wires 5 may be arranged between two adjacent first pads 17, the first electrostatic discharge protection wires 5 may be arranged between two adjacent second pads 24, and the first electrostatic discharge protection wires 5 may be arranged between two adjacent third pads 28. In some embodiments, the first electrostatic discharge protection wires 5 may be arranged between adjacent first and second pads 17 and 24, or between two adjacent second and third pads 24 and 28. This is not limited in the embodiments of the present disclosure.
In one or more feasible arrangement, as shown in
The connection of the test pads 4 to the second electrostatic discharge protection wires 33 can increase electrostatic discharge paths. During the testing of the to-be-tested display panel 600, electrostatic charges on the test pads 4 can be discharged through the second electrostatic discharge protection wires 33, so as to improve electrostatic discharge protection capability of the to-be-tested display panel 600 during the testing.
In one or more feasible embodiments, as shown in
In the above arrangement, in the case of a large number of test pads 4, the test pads 4 may be arranged in at least two rows with the length of the lower bezel in the first direction x being fixed, which can increase a distance between two adjacent test pads 4 in the first direction x, thereby further increasing the distance between the test pad 4 and the first line segment 6 adjacent thereto and more greatly reducing a risk of short circuit between the first line segments 6 caused by scratches of the probe on the first line segments 6.
It is to be noted that the test pads 4 in the at least two pad groups 34 may be aligned or misaligned in the second direction y.
In one or more feasible embodiments, as shown in
In the above arrangement, one or two sides of one or more test pads 4 is not arranged with the first electrostatic discharge protection wire 5, so a risk of contact between the probe and the first line segment 6 can be reduced when the test voltage is applied to the test pads 4 by using the probe.
In addition, it is also to be noted that, in some embodiments of the present disclosure, the number of the first electrostatic discharge protection wires 5 may be greater than or equal to the number of the test pads 4, and two adjacent test pads 4 may be spaced apart by a same number of first electrostatic discharge protection wires 5 or a different number of first electrostatic discharge protection wires 5, which is not limited in the embodiments of the present disclosure.
In one or more feasible embodiments, as shown in
Additionally or alternatively, the driving signal lines 10 further include light emission control signal lines Emit extending along the first direction x in the display region 2. The light emission control signal lines Emit are electrically connected to the pixel circuits in the sub-pixels 18 and configured to transmit a light emission control signal to the pixel circuits to control the pixel circuits to perform a light emission control operation. The pins 9 further include fifth pins 37, the connection lines 11 further include fifth connection lines 39, and the test pads 4 further include fifth pads 41. One end of each light emission control signal line Emit is connected to a first end of one of the fifth pins 37, or two ends of each light emission control signal line Emit are connected to first ends of two of the fifth pins 37. Second ends of the fifth pins 37 are connected to first ends 12 of the fifth connection lines 39, and second ends 13 of the fifth connection lines 39 are connected to the fifth pads 41.
During the testing of the to-be-tested display panel 600, each fourth pad 40 applies a test scanning voltage to one corresponding scanning signal line Scan, and each fifth pad 41 applies a test light emission control voltage to one corresponding light emission control signal line Emit.
It is to be noted that the above design is generally applied to a mini LED display panel. In a liquid crystal display panel and an organic light-emitting diode display panel, the scanning signal lines Scan and the light emission control signal lines Emit are generally electrically connected to a shift register. Driven by signal lines such as clock signal lines and frame start signal lines, the shift register sequentially outputs the scanning signal to the scanning signal lines Scan or sequentially outputs the light emission control signal to the light emission control signal lines Emit. Based on the structure, it just needs to arrange some test pads 4 for providing test voltages to the signal lines such as the clock signal lines and the frame start signal lines, and the shift register can be normally driven to output signals during the testing. However, in the mini LED display panel, referring to
Based on a similar inventive concept, some embodiments of the present disclosure further provide a motherboard 200.
The panel region 300 includes a first edge 400 extending along a first direction x, and a display region 2 and a test region 3 arranged along a second direction y. The first direction x intersects the second direction y. The test region 3 is located between the display region 2 and the first edge 400. The test region 3 includes a plurality of test pads 4, at least part of the test pads 4 are arranged along the first direction x, and at least two of the test pads 4 adjacent in the first direction x are spaced apart by first electrostatic discharge protection wires 5. The first electrostatic discharge protection wires 5 extend from one side of the display region 2 adjacent to the test region 3 to the first edge 400.
Referring to
In one manufacturing process of the above display panel 100, referring to
In some embodiments of the present disclosure, the distance d1 between adjacent first line segments 6 is reduced, that is, the first line segments 6 are closer to one another (that is, densely arranged), which can reduce a total arrangement width of the first line segments 6 in the first direction x. Accordingly, when the distance between two adjacent test pads 4 is fixed, the distance d3 between the first line segment 6 and the test pad 4 can be increased, and thus the first line segment 6 is spaced apart from the test pad 4 by a reliable distance. In this way, during the testing of the to-be-tested display panel 600, the test voltage is applied to the test pad 4 by a probe, the probe is prevented form scratching the first line segment 6, thereby preventing short circuit between the test pad 4 and the first line segment 6 and short circuit between two adjacent first line segments 6. In some embodiments, the first electrostatic discharge protection wires 5 are connected to the pins, the short circuit between the test pad 4 and the first line segment 6 and short circuit between two adjacent first line segments 6 may cause short circuit between the pins, and the above configuration can prevent such short circuit between the pins, thereby preventing false detection during the testing of the to-be-tested display panels 600.
In addition, when a larger number of test pads 4 are arranged in the panel region 300, with the first line segments 6 are densely arranged, the distance between two adjacent test pads 4 can also be reduced on the premise of ensuring a sufficient distances between the first line segment 6 and the test pad 4, thereby reducing a total width required arranging the test pads 4 in the first direction x and optimizing the arrangement of the test pads 4 on the lower bezel.
In addition, it is also to be noted that, referring to
In some embodiments, referring to
In one or more feasible embodiments, as shown in
Based on the above structure, during the testing of each to-be-tested display panel 600, a test voltage is applied to the test pad 4, and the test voltage is transferred to the driving signal line 10 via the connection line 11 and the pin 9 and then drives the to-be-tested display panel 600 to display a test pattern.
In some embodiments, referring to
In one or more feasible embodiments, referring to
With reference to the foregoing content, in some embodiments of the present disclosure, the motherboard 200 may form the display panels 100 in two manners.
That is, the structure where the test pads 4 are located are kept in the display panel 100 formed according to the above method. After the testing of the to-be-tested display panel 600, reliability of display can be improved by disconnecting the connection lines 11 between the test pads 4 and the pins 9.
In the above structure, the first-type second line segments 40 are adjacent to the first edge 400, i.e., adjacent to the first cutting line 501. In some embodiments of the present disclosure, the distance between adjacent first-type second line segments 40 is designed to be larger, so that, when the motherboard 200 is cut along the first cutting line 501. In this way, even if a metal particle generated by cutting falls between the adjacent first-type second line segments 40, it is difficult for the metal particle to contact both the two first-type second line segments 40 at the same time, thereby preventing short circuit of the adjacent first-type second line segments 40 and then preventing adverse effects on the testing.
That is, the structure where the test pads 4 are located are not kept in the display panel 100 obtained according to the above method. After the testing of the to-be-tested display panel 600, the structure where the test pads 4 are located is removed by directly cutting along the second cutting line 502.
In the above structure, the first-type second line segments 40 are adjacent to the first edge 400, i.e., adjacent to the first cutting line 501. In some embodiments of the present disclosure, the distance between adjacent first-type second line segments 40 is designed to be larger. In this way, when the motherboard 200 is cut along the first cutting line 501, short circuit of the adjacent first-type second line segments 40 caused by the metal particle generated by cutting can be prevented, thereby preventing adverse effects on the testing.
With reference to the above description of the second manufacturing process of the display panel 100, after the testing of the to-be-tested display panel 600, on the side of the first line segments 6 away from the first edge 400, the to-be-tested display panel 600 is cut along the second cutting line 502. The distance between adjacent second-type second line segments 41 is designed to be larger. In this way, when the to-be-tested display panel 600 is cut along the second cutting line 502, short circuit of two adjacent first-type second line segments 40 caused by the metal particle generated by cutting can also be prevented.
At least two first pads 17 of the first pads 17 are arranged along the first direction x, and the at least two first pads 17 adjacent in the first direction x are spaced apart by multiple first electrostatic discharge protection wires 5.
In some embodiments of the present disclosure, the data lines Data are classified into at least two groups, and each group corresponds to one first pad 17. A test data voltage is sequentially applied to the first pads 17 during the testing of the to-be-tested display panel 600, and accordingly the to-be-tested display panel 600 displays multiple test patterns sequentially. When one of the first pads 17 receives the test data voltage, only the sub-pixels corresponding to the data lines Data connected to the one first pad 17 display a test pattern. A smaller number of sub-pixels emit light in each of the multiple test patterns, so the probability of false detection and missing detection can be greatly reduced during the testing.
In addition, in some embodiments of the present disclosure, at least two first pads 17 adjacent in the first direction x are spaced apart by multiple first electrostatic discharge protection wires 5, so that the distance between adjacent first pads 17 can be reduced by reducing the arrangement width of the first line segments 6 of the first electrostatic discharge protection wires 5 in some embodiments of the present disclosure, thereby reducing an overall space required by all the first pads 17 in the first direction x and optimizing the arrangement of the first pads 17 on the lower bezel.
Taking the first-A pad 17_1 as an example, when the test data voltage is applied to the first-A pad 17_1, only the sub-pixels 18 in the odd-numbered pixel columns 19 emit light to form a test pattern. Any two adjacent odd-numbered pixel columns 19 that are emitting light may be spaced by at least one even-numbered pixel column 19 that are not emitting light. Therefore, in each test pattern, each two adjacent pixel columns 19 that are emitting light may be spaced by a certain distance. The sub-pixels 18 that should but fails to emit light can be easily identified.
In some embodiments, as shown in
Still taking the first-A pad 17_1 as an example, in the above arrangement, the odd-numbered pixel columns 19 are further classified into at least two groups, and each group is located in one sub region 20. In this way, during the testing of the to-be-tested display panel 600, when the test data voltage is applied to one of the first-A pads 17_1, only the group of odd-numbered pixel columns 19 in a certain sub region 20 displays a test pattern. As a result, any two pixel columns 19 that are emitting light are spaced by a distance, and the pixel columns 19 that are emitting light are not too sparsely arranged in the entire display area 2, facilitating identification.
In the above arrangement, the data lines Data in each sub region 20 are classified into one group and correspond to one first pad 17. During the testing of the to-be-tested display panel 600, the test data voltage may be sequentially applied to the at least two first pads 17, and the sub-pixels 18 in the at least two sub regions 20 are controlled to sequentially present a test pattern, so that the number of sub-pixels 18 tested in each test pattern is reduced, thereby reducing risks of false detection and missing detection. Moreover, in the arrangement, a smaller number of first pads 17 are required, which can reduce manufacturing difficulty of a test device.
The test pads 4 include a plurality of first pads 17. The plurality of first pads 17 are electrically connected to a plurality of first connection lines 16 in a one-to-one correspondence manner. At least part of the plurality of first pads 17 are arranged along the first direction x, and at least two first pads 17 adjacent in the first direction x are spaced apart by multiple of the plurality of first electrostatic discharge protection wires 5.
In the above arrangement, during the testing of the to-be-tested display panel 600, the test data voltage may be sequentially applied to the plurality of first pads 17, so that only the pixel column 19 corresponding to one data line Data emits light to present a test pattern at a time. In some embodiments, the test data voltage may be simultaneously applied to several of the plurality of first pads 17, so that the pixel columns 19 corresponding to several data lines Data emit light to present a test pattern at a time. In this way, a very small number of sub-pixels 18 are tested in each test pattern, and the sub-pixels 18 that cannot emit light normally can be easily identified, greatly reducing the probability of false detection or missing detection
In addition, in some embodiments of the present disclosure, at least two first pads 17 adjacent in the first direction x are spaced apart by multiple first electrostatic discharge protection wires 5, so that the distance between adjacent first pads 17 can be reduced by reducing the width of the arrangement of the first line segments 6 of the first electrostatic discharge protection wires 5, thereby reducing an overall space required by the first pads 17 in the first direction x and optimizing the arrangement of the first pads 17 on the lower bezel.
The manner the power signal lines 22 being connected to the second pads 24 is different from the manner the data lines Data being connected to the first pads 17. The power signal lines 22 are not grouped. All the power signal lines 22 are connected to the second pads 24. During the testing, when a test power voltage is applied to the second pads 24, no matter which part of the pixel columns 19 are driven to display a test pattern at a current moment, the sub-pixels 18 in the pixel columns 19 can receive the test power voltage.
Since there are many kinds of driving signal lines 10 in the display panel 100, if these kinds of driving signal lines 10 adopt a same grouping and testing method, it may be difficult to balance test accuracy and space saving. However, in the arrangement, the number of second pads 24 required by the power signal lines 22 can be reduced, thereby reducing an overall number of the test pads 4 required to be arranged on the lower bezel.
In addition, in one related design, a power bus is arranged in a bezel region, the power signal lines 22 in the display region 2 are extended to the bezel region and connected to the power bus, and then the power bus is connected to the pins 9. However, in order to prevent breakdown of the power bus by static electricity, the power bus may have a large width and occupy a larger bezel space in the lower bezel, thereby leading to a larger width of the lower bezel in the second direction y. In embodiments of the present disclosure, each power signal line 22 is directly extended to the pin 9 and connected to the pin 9, so there is no need to arrange the power bus, reducing the width of the lower bezel in the second direction y.
In some embodiments, referring to
During the testing of the to-be-tested display panel 600, all kinds of signal lines in the to-be-tested display panel 600 are tested. With reference to the foregoing content, both the data lines Data and the power signal lines 22 may be extended to the pins 9 and connected to the pins 9, and then connected to the test pads 4. In some embodiments of the present disclosure, the fixed potential signal lines 26 are not directly extended down, but extended around the display region 2. The fixed potential signal lines 26 are extended, through a periphery of the display region 2, to the third pins 25 and connected to the third pins 25. In this way, intersections between other connection lines 11 and the third connection lines 27 corresponding to the fixed potential signal lines 26 can be reduced. In this way, the third connection lines 27 corresponding to the fixed potential signal lines 26 can be arranged on a same layer as other connection lines 11, without the need to arrange an additional metal wire layer.
In some embodiments, referring to
In some embodiments, referring to
In one or more feasible embodiments, referring to
Additionally or alternatively, the panel region 300 further includes first reset signal lines Vref1 extending along the second direction y in the display region 2, and the fixed potential signal lines 26 include a second reset signal line Vref2. The second reset signal line Vref2 surrounds the display region 2 and is connected to ends of the first reset signal lines Vref1 away from the third pads 28. That is, the second reset signal line Vref2 and the first reset signal lines Vref1 are connected at an upper bezel. When a test reset voltage is transferred on the second reset signal line Vref2, the test reset voltage may be quickly transferred to each reset signal line and quickly inputted into the sub-pixels 18 of each pixel column 19.
Additionally or alternatively, the driving signal lines 10 further include light emission control signal lines Emit extending along the first direction x in the display region 2. Each light emission control signal line Emit is electrically connected to the pixel circuit in the sub-pixel 18 and configured to transmit a light emission control signal to the pixel circuit to control the pixel circuit to perform a light emission control operation. The pins 9 further include fifth pins 37, the connection lines 11 further include fifth connection lines 39, and the test pads 4 further include fifth pads 41.. One end of each light emission control signal line Emit is connected to a first end of one of the fifth pins 37, or two ends of each light emission control signal line Emit are connected to first ends of two of the fifth pins 37. Second ends of the fifth pins 37 are connected to the fifth pads 41 through the fifth connection lines 39.
During the testing of the to-be-tested display panel 600, each fourth pad 40 applies a test scanning voltage to its corresponding scanning signal line Scan separately, and each fifth pad 41 applies a test light emission control voltage to its corresponding light emission control signal line Emit separately.
As described above, the above design is generally applied to a motherboard 200 for forming a mini LED display panel. Since each panel region 300 in the motherboard 200 is provided with a larger number of test pads 4, the configuration of the first electrostatic discharge protection wires 5 according to the embodiments of the present disclosure can bring a better effect.
Based on a same inventive concept, some embodiments of the present disclosure further provide a method for manufacturing a display panel 100.
In step S1, the motherboard 200 is formed.
In step S2, the motherboard 200 is cut to form a plurality of independent to-be-tested display panels 600.
In step S3, a test voltage is applied to the test pads 4 in each to-be-tested display panel 600 to test the to-be-tested display panel 600.
In step S4, the display panel 100 is formed using the to-be-tested display panel 600.
Based on the above analysis of the display panel 100 and the motherboard 200, when the test voltages are applied by a probe to the test pads 4 in the display panel 100 formed with the above manufacturing method, a risk of scratching the first line segments 6 by the probe can be reduced, and short circuit between the test pads 4 and the first line segments 6 and short circuit between two adjacent first line segments 6 can be prevented, thereby preventing false detection during the testing of the to-be-tested display panels 600. In addition, when each panel region 300 is provided with a larger number of test pads 4, the arrangement of these test pads 4 on the lower bezel can also be optimized based on the narrowing design of the arrangement of the first line segments 6.
It is to be noted that, when the display panel is a mini LED display panel, after the motherboard 200 is cut to form the plurality of independent to-be-tested display panels 600, a transfer process (such as surface mounting) is further performed to place mini LEDs on the to-be-tested display panels 600, and then the to-be-tested display panels 600 are tested.
In one or more feasible embodiments, referring to
The pins 9 include first pins 15, the driving signal lines 10 include data lines Data located in the display region 2, and the connection lines 11 include first connection lines 16. First ends of the first pins 15 are electrically connected to the data lines Data, and second ends of the first pins 15 are electrically connected to the first connection lines 16. The test pads 4 include at least two first pads 17, each one of which is electrically connected to multiple first connection lines 16. Different first pads 17 are connected to different data lines Data. At least part of the at least two first pads 17 are arranged along the first direction x. At least two first pads 17 adjacent in the first direction x are spaced apart by multiple first electrostatic discharge protection wires 5.
Based on the above structure, the process of applying a test voltage to the test pads 4 in each to-be-tested display panel 600 includes: applying the test voltage to at least two first pads 17 sequentially in each to-be-tested display panel 600, to cause the to-be-tested display panel 600 to sequentially display a plurality of test patterns. When one of the at least two first pads 17 receives the test data voltage, only the sub-pixels 18 corresponding to the data lines Data connected to the one first pad 17 display a test pattern. The number of sub-pixels 18 emit light in the test pattern is reduced, so the probability of false detection and missing detection can be greatly reduced during the testing.
In one or more feasible embodiments, referring to
For example, step S4 may include cutting off, by laser, the connection lines 11 in each to-be-tested display panel 600 to form a fracture 14 in each of the connection lines 11, so as to form the display panel.
That is, the step the test pads 4 are kept in the display panel 100 is obtained with the above manufacturing method. After the testing of the to-be-tested display panel 600, the connection lines 11 between the test pads 4 and the pins 9 are cut by laser, which can disconnect the test pads 4 from the pins 9. After the display panel 100 is put into use, reliability of display can be improved. Moreover, since the connection lines 11 are cut off by laser, a risk of static electricity is reduced, less or no metal particle is generated by cutting, and short circuit between adjacent wires caused by the metal particle generated by cutting is prevented.
In step S3 in
In one or more feasible embodiments, referring to
For example, S4 may include cutting the to-be-tested display panel 600 along a second cutting line 502 to form the display panel 100, where the second cutting line 502 is located between the pins 9 and the test pads 4.
That is, the step where the test pads 4 are located is not kept in the display panel 100 obtained with the above manufacturing method. After the testing of the to-be-tested display panel 600, the step where the test pads 4 are located is removed by cutting directly along the second cutting line 502. In this way, the display panel 100 finally formed may have a narrow lower bezel, which optimizes the design of the narrow bezel of the display panel 100.
Based on a similar inventive concept, some embodiments of the present disclosure provide a display panel 100. The display panel 100 is manufactured with the above method for manufacturing a display panel 100. The display panel 100 formed by the above manufacturing method may be either the panel structure with the test pads 4 shown in
Based on a same invention concept, some embodiments of the present disclosure further provide a mini LED display device.
Certainly, the display device shown in
It is to be noted that the number of test pads 4 in the display panel in the mini LED display device may generally be much greater than the number of test pads 4 in a display panel of a liquid crystal display device or an organic light-emitting diode display device. In the display panels of the liquid crystal display device and the organic light-emitting diode display device, the scanning signal lines Scan and the light emission control signal lines Emit are generally electrically connected to a shift register and driven by signal lines such as clock signal lines and frame start signal lines. The shift register sequentially outputs a scanning signal to the scanning signal lines Scan or sequentially outputs a light emission control signal to the light emission control signal lines Emit. For the display panels of the liquid crystal display device and the organic light-emitting diode display device, it just needs to arrange test pads 4 for providing test voltages to the signal lines such as the clock signal lines and the frame start signal lines. Accordingly, the shift register can be driven to output signals during the testing. However, in the display panel of the mini LED display device, referring to
The above are only preferred embodiments of the present disclosure and are not intended to limit the present disclosure. Any modifications, equivalent replacements, improvements, and the like made within the spirit and the principle of the present disclosure are intended to be included within the protection scope of the present disclosure.
Finally, it should be noted that the above embodiments are merely intended to describe the technical solutions of the present disclosure instead of limiting the present disclosure. Although the present disclosure is described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that they can still make modifications to the technical solutions described in the above embodiments, or make equivalent replacements to some or all of the technical features in the technical solutions; and these modifications or replacements do not make the essence of corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present disclosure.
Number | Date | Country | Kind |
---|---|---|---|
202211709221.7 | Dec 2022 | CN | national |