This disclosure relates generally to image sensors, and in particular but not exclusively, relates to dopant configuration in image sensor pixels.
An image sensor is an electronic device that converts light (in the form of an optical image) into electronic signals. Modern image sensors are generally semiconductor charge-coupled devices (“CCD”) or active pixel sensors fabricated in complementary metal-oxide-semiconductor (“CMOS”) technologies.
CMOS image sensors have become ubiquitous in many modern electronic devices. Cell phones, laptops, and cameras can all utilize CMOS image sensors as a primary method of image/light detection and device manufacturers and consumers desire high performance. One way to enhance the performance of image sensors is to increase pixel density.
With CMOS image sensor pixel pitch scaling down, new pixel design is needed to improve optical/electrical performance. Increasing the number of cell shared pixels is an effective way to maximize photodiode area at a given pixel pitch. However, increasing the number of multiple cell shared pixels generally requires more implantation steps and multiple deposition angles to achieve the desired device architecture. Hence, a multiple cell shared device that requires fewer process steps and/or exhibits greater electronic performance would be highly desirable.
Non-limiting and non-exhaustive embodiments of the invention are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various views unless otherwise specified.
Embodiments of an image sensor pixel and method for forming an image sensor pixel are described herein. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. One skilled in the relevant art will recognize, however, that the techniques described herein can be practiced without one or more of the specific details, or with other methods, components, materials, etc. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring certain aspects.
Reference throughout this specification to “one embodiment” or “an embodiment” or “in one example” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearances of the phrases “in one embodiment” or “in an embodiment” or “in one example” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
Throughout this specification, several terms of art are used. These terms are to take on their ordinary meaning in the art from which they come, unless specifically defined herein or the context of their use would clearly suggest otherwise.
As previously stated, in one embodiment, first dopant region 103 may contain an n-type dopant, second dopant region 105 may contain a p-type dopant, and third dopant region 107 may contain a p-type dopant with a higher concentration of dopant than second dopant region 105. In one embodiment, semiconductor layer 101 is doped and is of a same majority charge carrier type as second dopant region 105 and third dopant region 107. N-type dopant may include phosphorus or other electron rich elements. P-type dopant may include boron or other electron deficient elements.
Image sensor pixel 100 also includes a transfer gate 109 positioned to transfer photogenerated charge from the photodiode that includes first dopant region 103. Transfer gate 109 is disposed over a gate dielectric 113 for insulation. Additionally, in image sensor pixel 100 shown in
Shared pixel 199 includes a shared floating diffusion 111 in the semiconductor layer 101. Shared floating diffusion 111 may be disposed on an opposite side of transfer gate 109 from first dopant region 103, second dopant region 105, and third dopant region 107. In embodiments where first dopant region 103 is n-doped, the floating diffusion 111 will also be n-doped.
During operation, light enters the photodiode that includes first dopant region 103 and is converted into image charge. Voltage (that is greater than a threshold voltage) may be applied to each transfer gate 109 to read out the image charge from the image sensor pixels one at a time. However, image charge may be read out from multiple pixels at the same time by applying a voltage (that is greater than a threshold voltage) to multiple transfer gates 109 at the same time. Image charge is received by the floating diffusion 111 and may be read out by other pieces of the architecture (illustrated in
It has been observed experimentally that forming a lightly doped second dopant region 105 in addition to forming a more heavily doped third dopant region 107 (as disclosed) results in an increased full well capacity and less total noise. The location of the different dopant regions relative to the transfer gate 109 may impact charge transfer from first dopant region 103 to floating diffusion 111. The disclosed configurations of dopant regions 103, 105, and 107 has also been observed to improve device performance by decreasing both dark current and the number of white pixels in image sensor pixels.
In one example, after each image sensor pixel (including image sensor pixel 100) in pixel array 205 has acquired its image data or image charge, the image data is readout by readout circuitry 211 and then transferred to function logic 215. Readout circuitry 211 may be coupled to receive image data from the pixel array 205. In various examples, readout circuitry 211 may include amplification circuitry, analog-to-digital (ADC) conversion circuitry, or otherwise. Function logic 215 may simply store the image data or even manipulate the image data by applying post image effects (e.g., crop, rotate, remove red eye, adjust brightness, adjust contrast, or otherwise). In one example, readout circuitry 211 may readout a row of image data at a time along readout column lines (illustrated) or may readout the image data using a variety of other techniques (not illustrated), such as a serial readout or a full parallel readout of all pixels simultaneously.
In one example, control circuitry 221 is coupled to pixel array 205 to control operational characteristics of pixel array 205. Control circuitry 221 may be configured to control operation of the pixel array 205. For example, control circuitry 221 may generate a shutter signal for controlling image acquisition. In one example, the shutter signal is a global shutter signal for simultaneously enabling all pixels within pixel array 205 to simultaneously capture their respective image data during a single acquisition window. In another example, the shutter signal is a rolling shutter signal such that each row, column, or group of pixels is sequentially enabled during consecutive acquisition windows. In another embodiment, image acquisition is synchronized with lighting effects such as a flash.
In one embodiment, image sensor 200 may be included in a digital camera, cell phone, laptop computer, or the like. Additionally, image sensor 200 may be coupled to other pieces of hardware such as a processor, memory elements, output (USB port, wireless transmitter, HDMI port, etc.), lighting/flash, electrical input (keyboard, touch display, track pad, mouse, microphone, etc.), and/or display. Other pieces of hardware may deliver instructions to image sensor 200, extract image data from image sensor 200, or manipulate image data supplied by image sensor 200.
In one embodiment, first dopant region 303 may contain an n-type dopant, second dopant region 305 may contain a p-type dopant, and third dopant region 307 may contain a p-type dopant with a higher concentration of dopant than second dopant region 305. In another or the same embodiment, multiple first, second, and third dopant regions 303, 305, 307 are formed to create multiple image sensor pixels. The multiple image sensor pixels may be arranged into a pixel array (e.g. pixel array 205) comprising rows and columns of image sensor pixels. Additionally, control circuitry and readout circuitry may be formed. In one example, control circuitry (e.g. control circuitry 221) is configured to control operation of the image sensor pixel 300 and readout circuitry (e.g. readout circuitry 211) is coupled to receive image data from image sensor pixel 300.
Although not pictured in
Process block 401 illustrates forming a first region (e.g. first dopant region 303) in a semiconductor layer using a first mask. In one embodiment, the first region is an n-type region that extends under a transfer gate. In the same or a different embodiment, the dopant used to form the first region is phosphorus or other electron rich elements. The dopant may be implanted using ion implantation followed by subsequent annealing procedures.
In process block 403, a second region (e.g. second dopant region 305) is formed in the semiconductor layer using the first mask. In one embodiment the second region is a lightly doped p-type region and extends up to an edge of the transfer gate. The lightly doped p-type region may be formed using boron fluoride with an implantation energy of 14 KeV (resulting in an atomic concentration of 6×1012) atoms/cm3 in the semiconductor layer) or boron with an implantation energy of 4 KeV (resulting in an atomic concentration of 6×1012) atoms/cm3 in the semiconductor layer). However, it should be noted that a range of atomic concentrations and dopant materials may be used to achieve the same or a similar result. In the same or a different embodiment, the second region does not extend into the semiconductor layer as far as the first region.
Process block 405 illustrates forming a spacer layer (e.g. spacer layer 327) on the semiconductor layer. In one embodiment, the spacer layer is disposed over the semiconductor layer. Shoulder regions in the spacer layer are disposed along at least one edge of the transfer gate, and the shoulder regions have a greater thickness than planar segments of the spacer layer. In one embodiment, the spacer layer includes photoresist. In another embodiment, the spacer layer includes an oxide layer.
Process block 407 shows forming the third region (e.g. third dopant region 307) in the semiconductor layer using a second mask. The third region has a same majority charge carrier type as the second region but a higher dopant concentration. As previously stated, a spacer layer is formed on the semiconductor layer prior to forming the third dopant region.
The disclosed method of fabricating the image sensor pixels with the disclosed dopant region configuration may also be advantageous. First, process steps are saved by using mask 323 for the angled implant of dopant region 303 and then reusing first mask 323 for implanting dopant region 305. This reduces the masking steps required for fabrication. Second, the disclosed method can be executed using wafer-normal implants (i.e. non-angled implants) to form the pinning region (e.g. dopant regions 105 and 107) whereas two angled implants are typically required to form pinning regions above photodiodes in shared pixel configurations. Using wafer-normal implants reduces the implant steps required since multiple angled implants may be required to achieve symmetry of a shared pixel. Third, using second mask 325 in combination with spacer layer 327 defines dopant region 307 as dopant region 327 is self-aligned to be further from transfer gate 309 than dopant region 305. The self-alignment is a result of the already existing shoulder regions of spacer layer 327 having greater thickness than planar segments 308 of the spacer layer and the greater thickness prevents the third dopant implant from passing through the shoulder regions into semiconductor layer 301. Using the shoulder regions of spacer layer 327 to self-align dopant region 307 instead of a mask may save fabrication from an additional process step and/or a more accurate (and expensive) masking step to position region 307 slightly farther from transfer gate 309 than dopant region 305 is.
Remaining device architecture is processed in process block 409. In one embodiment, this includes processing conductive interconnects which attach to control and readout circuitry. In another or the same embodiment, a dielectric isolation layer is processed on top of the semiconductor layer. Additionally, an antireflection coating may be processed on top of the dielectric isolation layer such that the dielectric isolation layer is disposed between the semiconductor layer and the antireflection coating.
In another or the same embodiment, a light filter layer may be disposed on the side of the semiconductor layer that receives light and include individual light filters. The individual light filters may include red, green, and blue light filters. The light filters may be optically coupled to the image sensor pixels such that photons are transmitted from a light source through the light filters and into the image sensor pixels.
In one embodiment, pinning wells may be fabricated between image sensor pixels. The pinning wells may include a p-type or n-type doped region disposed in the semiconductor layer. The pinning wells may electrically isolate the image sensor pixels from one another to prevent crosstalk.
Each of first, second, third, and fourth transfer transistors 533, 543, 553 and 563 are coupled to first, second, third and fourth photodiodes PDA 535, PDB 545, PDC 555, and PDD 565, respectively and floating diffusion node 529, as seen in
In one embodiment, during one transfer period, one transfer signal is asserted (e.g. TXA 531) to transfer charge from PDA 535 to floating diffusion node 529 while TXB 541, TXC 551, and TXD 561 are not asserted. In other embodiments, two or more transfer signals may be asserted to two or more transfer transistors to read out image charge of two or more photodiodes simultaneously.
In one embodiment, the transfer gate of transistor T1A 533 corresponds to transfer gate 109 in
In one embodiment (not illustrated), reset transistor 522, source follower transistor 524, and row select transistor 526 are coupled to read out two shared pixels 199 having a total of eight photodiodes (each shared pixel has four photodiodes). In that embodiment, each shared pixel 199 has four photodiodes and a floating diffusion and the floating diffusions of the two shared pixels 199 are tied together and are coupled to reset transistor 522 and source follower 524 for readout onto readout column 512 when select transistor 526 is activated.
Embodiments of the present disclosure may be used for reading out an image sensor that includes other shared pixel architecture, such as eight-share or sixteen-share pixel units. For each of the transfer transistors in the shared pixel cells, one transfer signal is asserted, while the transfer voltage is applied to anywhere between one to all of the remaining non-transferring transfer transistors.
The above description of illustrated embodiments of the invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize.
These modifications can be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific embodiments disclosed in the specification. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.