The present invention relates to radio frequency identification (RFID) integrated circuit (IC), and more particularly methods and apparatuses for coupling a dual loop inductor to an RFID IC.
RFID transponders (commonly referred to herein as “tags”) in the form of labels, inlays, straps or other forms are widely used to associate an object with an identification code. Tags generally include one or more antennas with analog and/or digital electronic circuits that include communications electronics (such as an RF transceiver), data memory (for storing one or more identification codes), processing logic (such as a microcontroller) and one or more state storage devices. Examples of applications that can use RFID tags include luggage tracking, inventory control or tracking (such as in a warehouse), parcel tracking, access control to buildings or vehicles, etc.
There are three basic types of RFID tags. A passive tag is a beam powered device which rectifies energy required for operation from radio waves generated by a reader. For communication, the passive tag creates a change in reflectivity of the field which is reflected to and read by the reader. This is commonly referred to as continuous wave backscattering. A battery-powered semi-passive tag also receives and reflects radio waves from the reader; however a battery powers the tag independent of receiving power from the reader. An active tag, having an independent power supply, includes its own radio frequency source for transmission.
The reader, sometimes referred to as an interrogator, includes a transmitter to transmit RF signals to the tag and a receiver to receive tag modulated information. The transmitter and receiver can be combined as a transceiver which can use one or more antennas.
RFID tags are often manufactured by integrating their electronic components into a single RFID integrated circuit (IC). The same is typically done for RFID readers. These RFID ICs typically include at least one contact terminal which allows the RFID IC to connect to other external components such as an antenna. U.S. Pat. No. 8,201,748 describes an example of an RFID IC.
The RFID IC contact terminals are capacitive and matching circuits are often necessary to compensate for the capacitance of these terminals. It is well known in the art that an inductive tuning element may be used for this purpose. A conductive loop is commonly employed as an inductive tuning element. Some experts in the field have used the RFID's antenna to build such a conductive loop.
It has been recognized in the field that, in some cases, it is not possible to incorporate a loop into an existing antenna, and it is necessary to attach separate inductors to the RFID IC in addition to the antenna. This, of course, results in an increase in costs and size to the RFID system as a whole.
Exemplary methods, apparatuses, and systems include a radio frequency identification (RFID) integrated circuit (IC) having four terminals for making contact with other electronic devices. The said four terminals are located on the surface of the RFID IC. A lead frame that has at least two coil segments; a first coil segment being connected to the first terminal on its first end, and connected to a second terminal on the second end; and a second coil segment being connected to the third terminal on its first end, and connected to terminal four on its second end. A resistive interconnect couples the first terminal to the third terminal and is formed within one or more layers of the RFID IC. An antenna (such as a dipole antenna) can be coupled to one or more of the terminals; for example, one element of the dipole antenna can be coupled to one terminal and another element of the dipole antenna can be coupled to another terminal.
In one embodiment, the first terminal is located at the upper left corner of the RFID IC, the second terminal is located at the upper right corner of the RFID IC, the third terminal is located at the lower right corner of the RFID IC, and the fourth terminal is located at the lower left corner of the RFID IC.
In one embodiment, the first coil segment and the second coil segments may be in the shape of a square, rectangle, or circle.
In one embodiment, the resistive interconnect which couples the first terminal to the third terminal is located below the surface of the RFID IC. In an alternative embodiment, the resistive interconnect may be located on a top interconnect layer of the RFID IC.
In one embodiment, the first coil segment and the second coil segment are configured such that a dual loop coil is formed without either coil segment overlapping the other coil segment. In an alternative embodiment, the coil segments overlap each other at least one location.
In one embodiment, the RFID IC, the lead frame, the coil segments and resistive interconnect are encapsulated in an IC package. The package may be made of ceramic, plastic, or other materials known in the art. The package type may be a dual-in-line (DIP) package, a pin grid array (PGA) package, or any package commonly known in the art.
The present invention is illustrated by way of example and not limitation in the figures of the accompanying drawings in which like references indicate similar elements.
The following description and drawings are illustrative of the invention and are not to be construed as limiting the invention. Numerous specific details are described to provide a thorough understanding of the present invention. However, in certain instances, well-known or conventional details are not described in order to avoid obscuring the description of the present invention. The term “coupled” as used herein, may mean directly coupled or indirectly coupled through one or more intervening components. References to one or an embodiment in the present disclosure are not necessarily references to the same embodiment, and such references mean at least one.
(I) no power source on the Tag except for power which is obtained from the Tag's antenna, and includes one-time programmable memory which can store the Tag's identification code and may include factory programmed memory, (II) a Tag without a power source on the Tag except for power which is obtained from the Tag's antenna, but when powered from the Interrogator, can write, erase, or rewrite data to non-volatile memory in the Tag; this type of Tag may also include one time programmable memory, and the Tag's identification code can be in any of these. (III) a Tag with a small battery to provide power to the circuitry in the Tag. Such a Tag may also include non-volatile memory as well as storing the Tag's identification code or other data, and other types of memory such as factory programmed memory and write once memory, and (IV) a Tag which can communicate with other Tags or other devices.
The Interrogator 101 typically includes a receiver 119 and a transmitter 123, each of which is coupled to an I/O (input/output) controller 117. The receiver 119 may have its own antenna 121, and the transmitter 123 may have its own antenna 125. It will be appreciated by those in the art that the transmitter 123 and the receiver 119 may share the same antenna. The receiver 119 and the transmitter 123 may be similar to conventional receiver and transmitter units found in current Interrogators. The receiver and transmitter typically operate, in North America, in a frequency range of about 900 megahertz. In other embodiments, the range is about 2400 megahertz. It will be appreciated, however, that the operation of the RFID system disclosed herein is not dependent upon the specific operating frequency. The receiver and transmitter are coupled to the I/O controller 117 that controls the receipt of data from the receiver and the transmission of data, such as commands, from the transmitter 123. The I/O controller is coupled to a bus 115 that is in turn coupled to a microprocessor 113 (or processing logic) and a memory 111. There are various different possible implementations that may be used in the Interrogator 101 for the processing system represented by elements 117, 115, 113 and 111. In one embodiment, the Interrogator 111 may include processing logic coupled to the bus 115. Processing logic can include a microcontroller, finite state machine, or logic array. In one implementation, the microprocessor 113 is a programmable microcontroller, such as an 8051 microcontroller or other well-known microcontrollers or microprocessors (e.g., an ARM microprocessor) and the memory 111 includes dynamic random access memory and a memory controller that controls the operation of the memory. Memory 111 may also include a non-volatile read only and/or re-writable memory for storing data and software programs. The memory 111 typically contains a program that controls the operation of the microprocessor 113 and also contains data used during the processing of Tags as in the interrogation of Tags. In one embodiment further described below, the memory 111 includes a computer program which causes the microprocessor 113 to send programming commands through the I/O controller to the transmitter and to receive responses from the Tags through the receiver 119 and through the I/O controller 117. The Interrogator 101 may also include a network interface 127, such as an Ethernet interface, which allows the Interrogator 101 to communicate to other processing systems through a network 129. The network interface 127 may be coupled to the bus 115 so that it can receive data, such as the list of Tags identified in an interrogation from either the microprocessor 113 or from the memory 111.
In one embodiment the Interrogator 101 implements noise cancellation using a directional coupler and reflection circuitry. The directional coupler electrically couples by a partial and predetermined amount a signal at one port out through another port. The reflection circuit provides variable attenuation and variable phase shift of the transmit signal to generate a canceling signal. The canceling signal is summed with a received signal to cancel or diminish unmodulated reflections of the transmit signal.
In one embodiment of the present invention, Tags are designed with properties such as a small Integrated Circuit (IC) area to permit low cost, small memory and non-precision timing requirements. In one embodiment, atomic transactions are used to minimize Tag state storage requirements. However, in other embodiments, other Tag designs can be used.
In one embodiment, the RF Interface and Power Supply 311 converts the RF energy into the DC power required for the Tag IC 303 to operate, and provides modulation information to the Data Detector and Timing circuit 313. Alternatively, power may be supplied by a battery or harvested power source. The data detector and timing block 313 de-modulates the reader signals and generates timing and data signals used by the control logic 315. The RF interface also provides a means of coupling the Tag modulation signals to the antenna for transmission to the Interrogator 101. The Data Detector and Timing circuit 313 de-modulates the Interrogator 101 signals and generates timing and data signals used by the command and control logic 315. The command and control logic 315 coordinates all of the functions of the Tag IC 303. The command and control logic 315 may include state logic to interpret data from the Interrogator 101, perform the required internal operations and determine if the Tag will respond to the Interrogator 101. The command and control logic 315 implements multiple Tag states and the communications protocol according to embodiments described below. The Tag memory 319 may contain the EPC™ code of the item tagged by a VLC Tag. The Tag memory 46 may contain a unique identification code or a non-unique identification code. The Tag memory may also contain a checksum that may be used for error detection. The data modulator 317 translates the binary Tag data into a signal that is then applied to the RF Interface 311 and then transmitted to the Interrogator 101. In one embodiment, the signal applied to the RF Interface 311 is transmitted via the antenna 301.
The design and implementation of the Tags can be characterized in layers. For example, a physical and environmental layer characterizes the mechanical, environmental, reliability and manufacturing aspects of a Tag; a radio frequency (RF) transport layer characterizes RF coupling between Readers and Tags; and a communication layer characterizes communications/data protocols between Readers and Tags. Various different implementations of Tags at different layers can be used with embodiments of the present invention. It is understood that the implementations of the Tags are not limited to the examples shown in this description. Different Tags or communication devices can use methods of the embodiments of the present invention for communication according to the needs of the target application.
In one embodiment of the invention, a Tag may be fabricated through a fluidic self-assembly process. For example, an integrated circuit may be fabricated with a plurality of other integrated circuits in a semiconductor wafer. The integrated circuit will include, if possible, all the necessary logic of a particular RF Tag, excluding the antenna 301. Thus, all the logic shown in the Tag 300 would be included on a single integrated circuit and fabricated with similar integrated circuits on a single semiconductor wafer. Each circuit would be programmed with a unique identification code and then the wafer would be processed to remove each integrated circuit from the wafer to create blocks that are suspended in a fluid.
The fluid is then dispersed over a substrate, such as a flexible substrate, to create separate RF Tags. Receptor regions in the substrate would receive at least one integrated circuit, which then can be connected with an antenna on the substrate to form an RF Tag.
As described above it is advantageous to couple an RFID IC to a lead frame with coil segments that function as a dual loop inductor and antenna.
Although
Terminals 405, 406, 407, and 408 are typically used for coupling the RFID IC to external electronic components. In one embodiment, such electronic component may be an antenna. In another embodiment, the external electronic component may be an inductor coil.
In one embodiment, the RFID IC 401 has four terminals. In another embodiment, the RFID IC may have less than four terminals. Yet in another embodiment, the RFID IC 401 may have more than four terminals. In one embodiment, as disclosed above, only terminals 405 and 407 are connected by a resistive interconnect. However, in other embodiments, a resistive interconnect may be used to couple other terminals of the RFID IC 401.
In one embodiment, the RFID IC terminals are coupled to the coil segments by bonding wire. However, the present invention encompasses all types of conductive elements known to those skilled in the art, e.g., straps and ribbons.
In one embodiment, the dual loop coil acts as an inductor which tunes an antenna that is coupled to the RFID IC. In another embodiment, the dual loop coil may act as an inductor and an antenna for the RFID IC (such that a separate antenna is not used).
In one embodiment, the coil segments are formed on the lead frame such that the dual loop coil comprises two concentric coils without either coil segment overlapping the other, as illustrated in
In one embodiment, the RFID IC, lead frame, and coil segments are encapsulated in an IC package, which may be made of ceramic, plastic, or other materials known in the art and an antenna can be coupled to one or more terminals on the RFID IC. The package type may be a dual-in-line (DIP) package, pin grid array (PGA) package, etc. The recitation of the package materials and types are for illustrative purposes only, and not intended to be interpreted as a limitation of the present invention.
At block 1110, four terminals are formed on the RFID IC, for the purpose of coupling the RFID IC to other electronic devices.
At block 1115, two of the RFID IC terminals are connected by a resistive interconnect as discussed above.
At block 1120, a lead frame is formed with multiple coil segments. The number of coil segments to be formed depends on the desired configuration of the resulting dual loop coil, as illustrated in
At block 1125, the RFID IC is mounted onto the lead frame.
At block 1130, the RFID IC terminals are coupled to the coil segments of the lead frame and an antenna can be coupled to one or more terminals on the RFID IC. As discussed above, this coupling can be achieved by use of bond wires, or other appropriate conductive elements. Alternatively, the coupling of the terminals to the coil segments may be achieved through the flip chip method disclosed above.
At block 1135, it may be necessary to couple the coil segments to each other, depending on the desired dual loop coil configuration. For example, the dual loop configuration as illustrated in
The foregoing embodiments of the invention may be described as a process that is usually depicted as a flowchart, a flow diagram, a structure diagram or a block diagram. Although a flowchart may describe the operations as a sequential process, many of the operations may be rearranged. The process is terminated when its operations are completed. A process may correspond to a method, a program, a procedure, etc.
This application is related to co-pending U.S. Provisional Patent Application No. 61/858,074, which was filed on Jul. 24, 2013; this application claims the benefit of the provisional's filing date under 35 U.S.C. §119(e) and is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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61858074 | Jul 2013 | US |