The invention relates to a dough handling apparatus comprising a conveyor device for dough comprising an dough inlet, a dough outlet, a supply container comprising an outlet opening for supplying dough to the conveyor device, wherein, in an operative position, the outlet opening connects to the dough inlet of the conveyor device, wherein the supply container is pivotable from the operative position into a pivoted-away position, and a helical feed device for conveying dough in the supply container towards the outlet opening.
The European Patent 0 994 653 discloses a filling machine comprising a machine frame structure in which there is disposed a delivery pump for, for example, sausage meat which is supplied from a supply container. The filling machine further comprises a supply container. As the supply container generally is arranged on top of the machine frame structure, it greatly impedes access for example to the delivery pump. Accordingly, the supply container is designed in such a way that it can be pivoted away to the side. Pivotal movement of the supply container away from the machine is required for example when the lower part of the delivery path or the delivery pump have to be cleaned.
The supply container comprises a helical feed device arranged in front of the outlet of the supply container. The helical feed device can be driven in rotation, and is arranged in such a way that it is pivoted together with the supply container. For driving the rotation of the helical feed device, the filling machine comprises a two-part drive ring for the helical feed device whose first ring part is supported in the machine frame structure and driven there, and whose second ring part carries the feed device and can be pivoted away together with the supply container. In the operative position of the supply container the second ring part is meshed to the first ring part so that the first ring part rotationally engages the second ring part for driving the feed device.
The filling machine of the state of the art is developed and predominantly used for filing sausage meat in a sausage casing. The use of such a machine for conveying dough for the production of bread, baguettes, French bread, buns, pizzas, and the like, does not provide optimal results.
Therefore the object of the present invention is to provide an alternative dough handling apparatus which is optimized for the handling of dough for the production of bread, baguettes, French bread, buns, pizzas, and the like.
It is respectfully noted that the Japanese Patent Publication 2002345389 describes a buckwheat noodle production machine for processing buckwheat dough into noodle ribbons. However, as described in more detail below, the production machine according to this Patent essentially differs from a dough handling apparatus of the present invention.
According to a first aspect, the invention provides a dough handling apparatus as described in the attached claim 1. Accordingly, a dough handling apparatus of the present invention comprises:
a conveyor device for dough comprising a dough inlet, a dough outlet, a conveying chamber arranged between the dough inlet and the dough outlet, and a conveyor screw arranged in the conveying chamber,
a supply container comprising an outlet opening for supplying dough to the conveyor device, wherein, in an operative position, the outlet opening connects to the dough inlet of the conveyor device, wherein the supply container is pivotable from the operative position into a pivoted-away position, and
a helical feed device for conveying dough in the supply container towards the outlet opening, wherein the helical feed device is releasably mounted in an upper part of the dough inlet of the conveyor device when the supply container is in the pivoted-away position, wherein a first end of the helical feed device extends into the supply container, and a second end of the helical feed device extends toward the conveyor screw, wherein the second end is arranged near an outer circumference of the conveyor screw.
According to the invention, the first end of the helical feed device extends into the supply container, and the second end of the helical feed device is arranged near an outer circumference of the conveyor screw. This allows conveying and guiding the dough from the supply container substantially all the way through the dough inlet to a position near the outer circumference of the conveyor screw. This guidance all the way to the position near the outer circumference of the conveyor screw allows to substantially maintaining the structure of the dough delivered to the conveyor screw.
It is noted that the conveyor screw and the conveyor housing, together form a screw conveyor or auger conveyor. The conveyor screw preferably comprises a helical screw blade arranged on a shaft, which shaft is coupled to a drive motor for rotating the shaft and the helical screw blade around the longitudinal axis of the shaft.
In addition, the guidance all the way to the position near the outer circumference of the conveyor screw also allows to move substantially all the dough in the dough inlet toward the conveyor screw. Since the helical feed device of the prior art, as disclosed in the European Patent 0 994 653, extends only for a short distance in the feed arrangement below the second ring part, the dough in the feed arrangement is not conveyor towards the delivery pump, when the level of the dough is below a lower end of the helical feed. device. This may not be a problem for sausage meat, but when using said prior art machine for bread dough, for example, the bread dough will remain. in the feed arrangement below the helical feed device when there is not enough bread dough in the supply container to push the bread dough through the feed arrangement due to the action of the helical feed device. The portion of bread dough remaining in the feed arrangement, for example at the end of a production cycle, is not delivered to the delivery pump and is waste. Accordingly the helical feed device of the invention reduces this waste.
Furthermore, the helical feed device of the apparatus of the present invention is releasable mounted in an upper part of the dough inlet of the conveyor device when the supply container is in the pivoted-away position. The helical feed device of the present invention is not mounted in the pivotable part of the supply container. Thus when the supply container of the present invention is pivotable from the operative position into a pivoted-away position, the helical feed device of the present invention is not pivoted away together with the supply container, and remains in the dough inlet when the supply container is pivoted in the pivoted-away position. This allows the use of a helical feed device which extends much further into the dough inlet as in the prior art.
Since the helical feed device of the present invention is releasably mounted to the upper part of the dough inlet when the supply container is in the pivoted-away position, the helical feed device can be removed from the dough inlet, when the supply container is in the pivoted-away position. This allows an easy cleaning of the helical feed device, and provides access to the dough inlet, for example when the lower part of the dough inlet or the conveyor screw has to be cleaned.
It is noted that the Japanese Patent Publication 2002345389 describes a buckwheat noodle production machine for processing buckwheat dough into noodle ribbons. As shown in
In an embodiment, the supply container is connected to the conveyor device via a hinge, wherein the hinge is arranged for pivoting the supply container around a substantially horizontal axis.
In an embodiment, the dough inlet comprises a substantially circle cylindrical part adjacent to the conveying chamber, wherein the second end of the helical feed device extends into the circle cylindrical part. According to this embodiment, in use, the dough in the supply container and the dough inlet is guided by the helical feed device at least into the circle cylindrical part of the dough inlet. For moving or pushing the dough further along a short distance in this circle cylindrical part, the guidance of the helical feed device is required to a lesser extent, since the dough is not pushed forward in a cone-shaped passage as in the prior art, as disclosed in the European Patent 0 994 653, and is not compressed in a sideward direction in the circle cylindrical part.
In an embodiment, the second end of the helical feed device is arranged to provide a substantial circle cylindrical surface of revolution. According to this embodiment, the second end of the helical feed device provides a substantial circle cylindrical helical screw which provides suitable guidance and conveying of the dough towards the conveyor screw in the conveyor device. Preferably the circle cylindrical surface of revolution is arranged adjacent to an inner wall of the substantially circle cylindrical part of the dough inlet.
In an embodiment, the dough inlet comprises a cone-shaped part between the circle cylindrical part and the upper part. The cone-shaped part provides a smooth transition from the supply container to the conveying chamber. The helical feed device preferably extends at least substantially along the complete length of the cone-shaped part for conveying and guiding the dough through said cone-shaped part.
In an embodiment, the helical feed device comprises a spiral blade which extends up to the second end of the helical feed device. In other words, the second end is formed by said spiral blade. Accordingly, the spiral blade extends up to the end of the helical feed device which faces the conveyor screw in the conveyor device.
In an embodiment, the dough handling apparatus comprises a drive ring which is rotatable attached to the dough inlet of the conveyor device, wherein the helical feed device comprises a mounting ring, wherein the mounting ring is removable arranged on top of the drive ring to provide a rotationally fixed coupling between the mounting ring and the drive ring. Accordingly the drive ring is preferably fixedly attached to the dough inlet, for example via a bearing which allows the drive ring to rotate with respect to the dough inlet. The drive ring supports the mounting ring. In order to drive the drive ring, there is a rotationally fixed. coupling between the drive ring and the mounting ring.
Preferably the helical feed device comprises a shaftless spiral or centerless conveyor screw. This allows the use of a stator which extends into the center of the conveyor screw, and is provided with a fixed helical screw blade. Preferably the handedness of the fixed helical screw blade of the stator is in a opposite direction with respect to the handedness of the helical feed device. For example, if the helical feed device comprises a right-handed spiral, then the stator comprises a left-handed fixed helical screw blade. When the helical feed device is driven, the combination of the fixed stator and the rotating helical feed device yields a positive transport action on the dough in the supply container.
In an embodiment, the drive ring comprises a support surface, wherein the mounting ring comprises a mounting surface, wherein the mounting surface abuts the support surface when the mounting ring is removably arranged on top op the drive ring.
In an embodiment, the drive ring comprises a set of protrusions extending out of the support surface, and wherein the mounting ring comprises a set of recesses, and wherein each protrusion is arranged to fit in one of said recesses when the mounting ring is removably arranged on top op the drive ring. Alternatively or additionally, in an embodiment, the mounting ring comprises a set of protrusions extending out of the mounting surface, and wherein the drive ring comprises a set of recesses, and wherein each protrusion is arranged to fit in one of said recesses when the mounting ring is removably arranged on top op the drive ring. The helical feed device is arranged to rotate around a rotation axis, and the protrusions extend preferably in a direction substantially parallel to said rotation axis. The combined protrusions and recesses provide a form closure which is arranged to provide a rotationally fixed coupling at least in a direction of the rotation of the helical feed device. Preferably the coupling between the mounting ring and the drive ring is arranged to allow a substantially free translation of the mounting ring in a direction along the rotation axis, at least when. the supply container is arranged in the pivoted-away position, and the mounting ring with the helical feed device can easily be removed from the drive ring by moving the protrusions out of the recesses.
In an embodiment, the supply container is hingedly attached to the upper part of the dough inlet. Preferably, the mounting ring of the helical feed device is confined between the drive ring and the supply container in the operative position, in particular the part of the supply container near the outlet opening. By pivoting the supply container into the pivoted-away position, the confinement of the mounting ring is removed, and the helical feed device can be taken out of the dough inlet.
In an embodiment, the conveyor screw comprises an inlet-side spindle section and an outlet-side spindle section, wherein the inlet-side spindle section has a larger pitch then the outlet-side spindle section. In this Patent description, the pitch of the spindle of the conveyor screw is defined as the distance from the crest of one thread to the next. Thus the inlet-side spindle section has a courser thread than the outlet-side spindle section.
In an embodiment, the conveyor screw is a first conveyor screw, wherein the conveyor device comprises a second conveyor screw, and wherein the first conveyor screw and the second conveyor screw comprise interengaging helical flights. The first and second conveyor screw are preferably arranged adjacent to each other, wherein the longitudinal directions of the first and second conveyor screws extends substantially parallel. The flights of the first conveyor screw are arranged in the gap between the consecutive flights of the second conveyor screw, and vice versa. Thus a second conveyor screw combingly engages with the first conveyor screw.
In an embodiment, the dough handling apparatus further comprising a die arranged at the dough outlet of the conveyor device, wherein the die comprises an opening at a side facing away from the conveying chamber for dispensing dough.
In an embodiment, the apparatus comprises a knife which is arranged to move in front of the opening for cutting dispensed dough. The combination of the die which allows to deliver a dough strand having a substantially constant cross-section, and a knife for dividing said dough strand into substantially equal portions, allows to use the dough handling apparatus as a metering device as, for example, described in the International Application WO 2009/091247. Preferably, the rate of extrusion of the dough strand and the cutting frequency of the knife are controlled in order to provide portions of dough of substantially equal weight, or a desired weight, respectively.
In an embodiment, the apparatus comprises a rotatable knife which. is arranged to rotate in front of the opening for cutting dispensed dough. Preferably, the rate of extrusion of the dough strand and the rotation velocity of the rotating knife are controlled in order to provide portions of dough of substantially equal weight, or a desired weight, respectively.
In an embodiment, the die comprises an outward facing, substantially flat surface, wherein the flat surface comprises the opening, and wherein the movable or rotatable knife comprises an abutment member, wherein the abutment member is arranged to abut at least a part of the flat surface. In an embodiment, preferably comprising the rotatable knife, the abutment member comprises a substantially circular ring part, wherein the ring part is arranged to abut at least a part of the flat surface. This allows arranging the movable or rotatable knife to be movable close to the flat surface of the die and, in use, to cut a strand of dough close to the opening. This provides dough portions with a more precise controlled weight and/or a more narrow weight distribution of a series of dough portions.
In an embodiment, the die comprises a cam extending towards a mounting position of the movable or rotatable knife, wherein the flat surface extends over said cam, and wherein the abutment member is arranged to abut the flat surface part of the cam. In the embodiment where the abutment member comprises the substantially circular ring part, the ring part of the rotatable knife is arranged to abut the flat surface part of the cam.
In an embodiment, the die is coupled to the dough outlet by means of a twist-lock mount or bayonet mount. Such a twist-lock mount or bayonet mount is in particular advantageous in combination with a die comprising a cam and a rotatable knife. In this case, when rotating the twist-lock mount or the bayonet mount for disconnecting the die, the amount of rotation is arranged to move the cam out of engagement of the ring part of the rotatable knife. Thus the die can be removed without the need of removing the rotatable knife.
In an embodiment, at least the conveying chamber of the conveyor device is arranged inside an enclosure, wherein the dough handling apparatus comprises a cooling device for cooling the inside of the enclosure and/or for providing a coolant fluid. to coolant conduits which are arranged in a casing of the conveyor device. The cooling device substantially prevents a heating up of the dough while it is conveyed and compressed in the conveying chamber of the conveyor device, which is advantageous to the quality of the final dough product.
According to a second aspect, the invention provides a use of a dough handling apparatus as described above for conveying dough, preferably for the production of bread, baguettes, French bread, buns, pizzas, and the like.
The various aspects and features described and shown in the specification can be applied, individually, wherever possible. These individual aspects, in particular the aspects and features described in the attached dependent claims, can be made subject of divisional patent applications.
The invention will be elucidated on the basis of an exemplary embodiment shown in the attached drawings, in which:
The figures show examples of a dough handling apparatus 1 according to the invention. The dough handling apparatus 1 comprises a conveyor device 2 for dough comprising a conveying chamber 23 arranged in a casing 231, between a dough inlet 21 and a dough outlet 22. As shown in
In the example shown in
In the example shown in
The dough handling apparatus 1 further comprises a supply container 3. The supply container 3 comprises a cone-shaped hopper with a wide inlet opening 34 surrounded by an upper edge 33, and a narrow outlet opening 31 for supplying dough to the conveyor device 2. In an operative position, the outlet opening 31 connects to the dough inlet of the conveyor device 2. The supply container 3 is pivotable from the operative position as shown in
As shown in
Furthermore, the dough. handling apparatus 1 comprises a helical feed device 4 for conveying dough in the supply container 3 towards the outlet opening 31. The helical feed device 4 is releasably mounted in an upper part of the dough inlet 21 of the conveyor device 2, as will be described in more detail below. The helical feed device 4 comprises a helical screw member 40. In the operative position of the supply container 3, a first end 41 at the upper side of the helical screw member 40 extends into the supply container 3, and a second end 42 at the lower side of the helical screw member 40 extends toward the conveyor screw 24. The second end 42 is arranged near an outer circumference of the conveyor screw 24, as shown in
As shown in the
As schematically shown in
The dough handling apparatus, in particular the dough inlet 21 thereof, comprises a drive ring 213 which is rotatable attached at the upper part of the dough inlet 21. The drive ring 213 is fixedly attached to the upper part of the dough inlet via a bearing 214 which. allows the drive ring to rotate with respect to the upper part of the dough inlet 21. The drive ring 213 is provided with a series of teeth. 215 provided at an outer circumferential surface of the drive ring 213, which teeth 215 are arranged to mesh with a pinion (not shown) which is coupled to a drive motor 51 for driving a rotation of the drive ring 213 around a rotation axis R via the pinion.
The drive ring 213 comprises a support surface 216, which comprises an upward facing flat ring-shaped surface. The support surface 216 is arranged in a plane which extends substantially perpendicular to the rotation axis R. The support surface is provided with a series of protrusions 217 in the shape of substantially cylindrical members, which extend in a direction substantially perpendicular to the support surface 216, preferably substantially parallel to the rotation axis R.
The helical feed device 4 comprises a mounting ring 43 which surrounds the helical screw member 40. The Helical screw member 40 is fixedly attached to the mounting ring 43, and preferably the mounting ring 43 and the helical screw member 40 are integrally formed. The mounting ring 43 comprises a mounting surface 44, wherein the mounting surface 44 abuts the support surface 216 when the mounting ring 43 is arranged on top of the drive ring 213. The mounting ring 43 comprises a set of recesses 45 which are arranged to accommodate the protrusions 217 of the drive ring 213. The recesses 45 according to the present examples comprises substantially cylindrical shaped, blind holes, which debouch in the mounting surface 44 and extend in a direction substantially perpendicular to the support surface 44, preferably substantially parallel to the rotation axis R.
In the operative position as shown in
When the locking devices 27 are arranged in an un-locking state, the supply container 3 can be pivoted into a pivoted-away position as shown in
It is noted that in the examples as described above, the drive ring 213 is provided with protrusions 217 and the mounting ring 43 is provided with matching recesses 45. Alternatively or additionally, the mounting ring 43 is provided with a set of protrusions (not shown) extending out of the mounting surface, and the drive ring is provided with a set of matching recesses (not shown), wherein each protrusion is arranged in one of said recesses when the mounting ring 43 is removably arranged on top of the drive ring 213.
As further indicated in the figures, the dough handling apparatus comprises a die 6 arranged at the dough outlet 22 of the conveyor device 2. The die 6 comprises an opening 61 at a side facing away from the conveying chamber 23 for dispensing dough which is pushed towards the die 6 by means of the conveyor screw 24.
The die 6 is coupled to the dough outlet 22 by means of a twist-lock mount comprising a twist-lock catch, or a bayonet mount comprising a bayonet catch. Accordingly the die 6 is provided with an outward extending flange 62, which comprises a series of slots 63. The slots 63 are substantially evenly distributed around the circumference of the die 6. Each slot 63 comprises a first portion 631 through which the head 281 of a stud 28 will pass and a second portion 632 through which the stud 28 will pass, but the head 281 of the stud 28 will not pass. As indicated in
At the dough outlet 22 of the conveyor device 2, a series of substantially round studs 28 are arranged to extend in the extension of the conveying chamber 23, in the direction toward the die 6. Each round stud 28 comprises a round head 281, which has a larger diameter than the stud 28. When mounting the die 6 onto the dough outlet 22 at the end of the conveying chamber 23, the first portion 631 of the slots 63 is placed over the studs 28 in such a way that the heads 281 of the studs 28 protrude out of the flange 62 at a side facing away from the conveying chamber 23. Subsequently, the die 6 is rotated using the handle 64 into a locking position as shown in
When an amount of dough is provided in the supply container 3, and the conveyor device 2 is driven by the drive or motor 52, the dough handling apparatus of the present invention conveys the dough towards the die 6 and a substantially continues strand of dough is extruded out of the opening 61 of the die 6. When the dough handling apparatus is used for providing separate portions of dough, the extruded stand is cut in the desired portions using a knife 7. The knife 7 is arranged for carrying out a cutting motion in front of the opening 61, and is able to cut the extruded dough strand into sections. Although the knife may be arranged to perform a substantially linear and/or reciprocating movement, like a guillotine, it is preferred to use a rotatable knife 7, as shown in
In the examples shown in the figures, the die 6 comprises an outward facing, substantially flat surface 65, wherein the flat surface 65 comprises the opening 61. The rotatable knife 7 comprises a substantially circular ring part 71, wherein the ring part 71 is arranged to abut at least a part of the flat surface 65. As shown in
The cam 66 and the ring part 71, in combination with the twist-lock mount or bayonet mount, is further arranged to move the cam 66 out of engagement with the ring part 71, when the die 66 is rotated to move out of the locking position to a position wherein the studs 28 are arranged at the first portion 631 of the slots 63. The die can now be removed from the dough outlet 22 of the conveying device 2, without having to remove the rotatable knife 7.
In the last example of a dough handling apparatus 1′, shown in
In the example as shown in
It is to be understood that the above description is included to illustrate the operation of the preferred embodiments and is not meant to limit the scope of the invention. From the above discussion, many variations will be apparent to one skilled in the art that would yet be encompassed by the present invention as described in the appended claims.
Number | Date | Country | Kind |
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2015428 | Sep 2015 | NL | national |